CN220962902U - Full-automatic winding device for busbar insulation layer - Google Patents
Full-automatic winding device for busbar insulation layer Download PDFInfo
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- CN220962902U CN220962902U CN202322629591.6U CN202322629591U CN220962902U CN 220962902 U CN220962902 U CN 220962902U CN 202322629591 U CN202322629591 U CN 202322629591U CN 220962902 U CN220962902 U CN 220962902U
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- 238000004804 winding Methods 0.000 title claims abstract description 158
- 238000009413 insulation Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 90
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims description 29
- 210000000078 claw Anatomy 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 4
- 230000000903 blocking effect Effects 0.000 description 4
- 230000005012 migration Effects 0.000 description 4
- 238000013508 migration Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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Abstract
The utility model discloses a busbar insulation layer full-automatic winding device, which comprises: the device comprises a frame, a group of clamping and positioning mechanisms, a group of adjustable product stabilizing mechanisms, a winding robot and a winding mechanism, wherein a workbench is arranged on the frame; the clamping and positioning mechanism is oppositely arranged on the workbench; the adjustable product stabilizing mechanism is arranged on the workbench; the winding robot is arranged on one side of the frame; the winding mechanism is arranged at the tail end of the mechanical arm of the winding robot. According to the full-automatic winding device for the busbar insulation layer, the clamping and positioning mechanisms are used for clamping the two ends of the busbar, so that the winding stability of the busbar is effectively improved, the winding efficiency of the busbar is guaranteed, the adjustable product stabilizing mechanism is used for positioning the middle of the busbar, the position adjustment can be carried out according to the actual situation of the busbar in the positioning process, the applicability of the busbar is effectively improved, and the winding robot is matched with the winding mechanism, so that the busbar is automatically wound, and the winding efficiency of the busbar is effectively improved.
Description
Technical Field
The utility model belongs to the technical field of busbar processing, and particularly relates to a busbar insulation layer full-automatic winding device.
Background
The busbar refers to a connecting component of a total switch in an electric cabinet and a switch in each shunt circuit in a power supply system. Which requires winding of the insulating layer during processing. Winding is carried out through the manual work in the traditional course of working, and its machining efficiency is slower, and current many enterprises adopt mechanical winding. The busbar is easy to move or shift in the winding process, so that the winding quality of the busbar insulation layer is affected, and the busbar insulation layer winding is still to be improved.
Disclosure of utility model
The utility model aims to: in order to overcome the defects, the utility model aims to provide the full-automatic winding device for the busbar insulation layer, which is used for clamping the two ends of the busbar through the clamping and positioning mechanism, effectively improving the winding stability of the busbar, ensuring the winding efficiency of the busbar, positioning the middle part of the busbar through the adjustable product stabilizing mechanism, and effectively improving the applicability of the positioning mechanism according to the actual situation of the busbar, wherein the winding robot is mutually matched with the winding mechanism, so that the automatic winding is realized.
The technical scheme is as follows: in order to achieve the above object, the present invention provides a busbar insulation layer full-automatic winding device, comprising:
the machine frame is provided with a workbench;
The clamping and positioning mechanisms are oppositely arranged on the workbench;
the adjustable product stabilizing mechanisms are arranged on the workbench;
the winding robot is arranged on one side of the frame;
the winding mechanism is arranged at the tail end of the mechanical arm of the winding robot.
According to the full-automatic winding device for the busbar insulation layer, the clamping and positioning mechanisms are used for clamping the two ends of the busbar, so that the winding stability of the busbar is effectively improved, the winding efficiency of the busbar is guaranteed, the adjustable product stabilizing mechanism is used for positioning the middle of the busbar, the position adjustment can be carried out according to the actual situation of the busbar in the positioning process, the applicability of the busbar is effectively improved, and the winding robot is matched with the winding mechanism, so that the busbar is automatically wound, and the winding efficiency of the busbar is effectively improved.
The clamping and positioning mechanism comprises a clamping support seat, a clamping driving cylinder and a group of clamping blocks, wherein the clamping support seat is fixed on the workbench, the clamping driving cylinder is fixed on the clamping support seat, the output end of the clamping driving cylinder is provided with the group of driving blocks, and the clamping blocks are connected with the driving blocks.
The full-automatic winding device for the busbar insulation layer further comprises a limiting frame, wherein the limiting frame is in an inverted L shape, the lower part of the limiting frame is fixed on the outer side of the clamping driving cylinder through a fixing block, the upper end part of the limiting frame is provided with a placing table, and a limiting block is arranged on the outer side of the placing table. The setting of stopper can carry out spacingly to the both ends of female row.
Further, the adjustable product stabilizing mechanism comprises a horizontal movement module, a lifting module and a stabilizing clamping mechanism, wherein the horizontal movement module is fixed on the workbench, the lifting module is in sliding connection with the horizontal movement module through a sliding seat, and the stabilizing clamping mechanism is connected with the lifting module.
Still further, the horizontal migration module includes the horizontal migration mount, be equipped with a set of slide rail relatively on the horizontal migration mount, be equipped with the actuating cylinder between two slide rails, sliding seat and slide rail sliding connection, and the drive piece of its below is connected with the output of actuating cylinder. The horizontal movement module is arranged, so that the horizontal position of the stable clamping mechanism can be adjusted.
Preferably, the lifting module comprises a lifting fixing frame and a lifting driving cylinder, wherein the lifting fixing frame is fixed on the sliding seat, and the lifting driving cylinder is fixed on one side of the lifting fixing frame. The lifting module is arranged, so that the height of the stable clamping mechanism can be adjusted.
Still preferably, the stable clamping mechanism comprises a stable clamping driving cylinder and a group of stable clamping claws, the stable clamping driving cylinder is connected with the lifting driving cylinder through an adapter plate, a group of driving blocks are arranged at the output end of the stable clamping driving cylinder, and the stable clamping claws are oppositely arranged and connected with the corresponding driving blocks.
Still further, winding mechanism includes winding fixed casing, winding drive mechanism, winding subassembly and winding driving motor, winding fixed casing's one end is connected with winding robot, just winding fixed casing middle part is equipped with the opening, and the opening inboard is equipped with the rotation guide rail, winding drive mechanism locates in the winding fixed casing to locate the outside of rotation guide rail, winding subassembly locates winding fixed casing's one side, winding driving motor is fixed in on the winding fixed casing, just be equipped with the main drive wheel on winding driving motor's the output shaft, the main drive wheel passes through the drive belt and is connected with winding drive mechanism transmission.
Preferably, the winding assembly comprises a switching frame, a reel and a positioning wheel, wherein two ends of the switching frame are fixed on a winding fixed shell, the reel and the positioning wheel are both arranged on the switching frame, and a tensioning wheel is arranged between the reel and the positioning wheel. The setting of locating wheel can fix a position the insulating layer, lets the insulating layer can be located the central line position of rotation guide rail, lets it keep being convenient for twine in the nearest position of arranging apart from female.
The utility model further comprises a group of limit switches, wherein the limit switches are arranged on one side of the horizontal movement fixing frame, the sliding seat is provided with limit pieces, and the limit pieces are matched with the limit switches. The setting of limit switch can carry out spacingly to stable fixture horizontal migration position.
The technical scheme can be seen that the utility model has the following beneficial effects:
1. According to the full-automatic winding device for the busbar insulation layer, the clamping and positioning mechanisms are used for clamping the two ends of the busbar, so that the winding stability of the busbar is effectively improved, the winding efficiency of the busbar is guaranteed, the adjustable product stabilizing mechanism is used for positioning the middle of the busbar, the position adjustment can be carried out according to the actual situation of the busbar in the positioning process, the applicability of the busbar is effectively improved, and the winding robot is matched with the winding mechanism, so that the busbar is automatically wound, and the winding efficiency of the busbar is effectively improved.
2. The adjustable product stabilizing mechanism comprises the horizontal moving module, the lifting module and the stabilizing clamping mechanism, wherein the horizontal moving module can adjust the horizontal position of the stabilizing clamping mechanism, and the lifting module can adjust the height of the stabilizing clamping mechanism, so that the application range of the product stabilizing mechanism is effectively improved.
3. According to the utility model, the positioning wheels can be used for positioning the insulating layer, so that the insulating layer can be positioned at the center line of the rotating guide rail, and can be kept at the position closest to the busbar, thereby being convenient for winding.
Drawings
Fig. 1 is a schematic structural diagram of a full-automatic winding device for busbar insulation layers according to the present utility model;
FIG. 2 is a schematic view of a structure in which a clamping and positioning mechanism and an adjustable product stabilizing mechanism are mounted on a workbench;
FIG. 3 is a schematic view of a clamping and positioning mechanism according to the present utility model;
FIG. 4 is a side view of the clamping and positioning mechanism of the present utility model;
FIG. 5 is a schematic diagram of an adjustable product stabilization mechanism according to the present utility model;
FIG. 6 is a schematic view of an alternative view of the adjustable product stabilization mechanism according to the present utility model;
FIG. 7 is a schematic view of the mounting structure of the winding mechanism of the present utility model;
Fig. 8 is a schematic structural view of a winding transmission mechanism in the present utility model.
Detailed Description
The utility model is further elucidated below in connection with the drawings and the specific embodiments.
Example 1
A full-automatic winding device for a busbar insulation layer as shown in the figure, comprising: the device comprises a frame 1, a group of clamping and positioning mechanisms 3, a group of adjustable product stabilizing mechanisms 4, a winding robot 5 and a winding mechanism 6, wherein a workbench 2 is arranged on the frame 1; the clamping and positioning mechanism 3 is oppositely arranged on the workbench 2; the adjustable product stabilizing mechanism 4 is arranged on the workbench 2; the winding robot 5 is arranged on one side of the frame 1; the winding mechanism 6 is arranged at the tail end of the mechanical arm of the winding robot 5.
The clamping and positioning mechanism 3 shown in fig. 3 and 4 comprises a clamping support seat 31, a clamping driving cylinder 32 and a group of clamping blocks 33, wherein the clamping support seat 31 is fixed on the workbench 2, the clamping driving cylinder 32 is fixed on the clamping support seat 31, a group of driving blocks are arranged at the output end of the clamping driving cylinder 32, and the clamping blocks 33 are connected with the driving blocks.
As shown in fig. 3 and 4, the device further comprises a limiting frame 34, the limiting frame 34 is in an inverted L shape, the lower part of the limiting frame is fixed on the outer side of the clamping driving cylinder 32 through a fixing block, the upper end part of the limiting frame is provided with a placing table 321, and a limiting block 322 is arranged on the outer side of the placing table 321.
The winding mechanism 6 as shown in fig. 7 and 8 comprises a winding fixed shell 61, a winding transmission mechanism 62, a winding assembly 63 and a winding driving motor 64, wherein one end of the winding fixed shell 61 is connected with the winding robot 5, an opening is formed in the middle of the winding fixed shell 61, a rotating guide rail 65 is arranged on the inner side of the opening, the winding transmission mechanism 62 is arranged in the winding fixed shell 61 and on the outer side of the rotating guide rail 65, the winding assembly 63 is arranged on one side of the winding fixed shell 61, the winding driving motor 64 is fixed on the winding fixed shell 61, a main driving wheel 641 is arranged on an output shaft of the winding driving motor 64, and the main driving wheel 641 is in transmission connection with the winding transmission mechanism 62 through a transmission belt 642.
The winding transmission mechanism 62 shown in fig. 8 comprises a group of auxiliary transmission wheels 621 and a group of driving wheels 622, the blocking transmission wheels 621 are arranged on the winding fixed shell 61, the driving wheels 622 are connected with the winding fixed shell 61 through bearings and circumferentially distributed on the outer side of the rotating guide rail 65, the blocking transmission wheels 621 and the driving wheels 622 are in transmission connection through a transmission belt 642, and gaps between the driving wheels 622 and the rotating guide rail 65 are matched with the transmission belt 642.
The winding assembly 63 shown in fig. 7 comprises a switching frame 631, a reel 632 and a positioning wheel 633, wherein two ends of the switching frame 631 are fixed on the winding fixing housing 61, the reel 632 and the positioning wheel 633 are both arranged on the switching frame 631, and a tensioning wheel 634 is arranged between the reel 632 and the positioning wheel 633.
Example 2
A full-automatic winding apparatus for bus bar insulation layer as shown in fig. 1 to 8, comprising: the device comprises a frame 1, a group of clamping and positioning mechanisms 3, a group of adjustable product stabilizing mechanisms 4, a winding robot 5 and a winding mechanism 6, wherein a workbench 2 is arranged on the frame 1; the clamping and positioning mechanism 3 is oppositely arranged on the workbench 2; the adjustable product stabilizing mechanism 4 is arranged on the workbench 2; the winding robot 5 is arranged on one side of the frame 1; the winding mechanism 6 is arranged at the tail end of the mechanical arm of the winding robot 5.
The clamping and positioning mechanism 3 shown in fig. 3 and 4 comprises a clamping support seat 31, a clamping driving cylinder 32 and a group of clamping blocks 33, wherein the clamping support seat 31 is fixed on the workbench 2, the clamping driving cylinder 32 is fixed on the clamping support seat 31, a group of driving blocks are arranged at the output end of the clamping driving cylinder 32, and the clamping blocks 33 are connected with the driving blocks.
As shown in fig. 3 and 4, the device further comprises a limiting frame 34, the limiting frame 34 is in an inverted L shape, the lower part of the limiting frame is fixed on the outer side of the clamping driving cylinder 32 through a fixing block, the upper end part of the limiting frame is provided with a placing table 321, and a limiting block 322 is arranged on the outer side of the placing table 321.
The adjustable product stabilizing mechanism 4 shown in fig. 5 and 6 comprises a horizontal moving module 41, a lifting module 42 and a stabilizing and clamping mechanism 43, wherein the horizontal moving module 41 is fixed on the workbench 2, the lifting module 42 is in sliding connection with the horizontal moving module 41 through a sliding seat, and the stabilizing and clamping mechanism 43 is connected with the lifting module 42.
As shown in fig. 5 and 6, the horizontal movement module 41 includes a horizontal movement fixing frame 411, a set of sliding rails 412 are disposed on the horizontal movement fixing frame 411, a driving cylinder 413 is disposed between the two sliding rails 412, the sliding seat is slidably connected with the sliding rails 412, and a driving block below the sliding seat is connected with an output end of the driving cylinder 413.
As shown in fig. 5 and 6, the lifting module 42 includes a lifting fixing frame 421 and a lifting driving cylinder 422, the lifting fixing frame 421 is fixed on the sliding seat, and the lifting driving cylinder 422 is fixed on one side of the lifting fixing frame 421.
As shown in fig. 5 and 6, the stable clamping mechanism 43 includes a stable clamping driving cylinder 431 and a set of stable clamping claws 432, the stable clamping driving cylinder 431 is connected with the lifting driving cylinder 422 through an adapter plate, and an output end of the stable clamping driving cylinder 431 is provided with a set of driving blocks, and the stable clamping claws 432 are oppositely arranged and connected with the corresponding driving blocks.
The winding mechanism 6 as shown in fig. 7 and 8 comprises a winding fixed shell 61, a winding transmission mechanism 62, a winding assembly 63 and a winding driving motor 64, wherein one end of the winding fixed shell 61 is connected with the winding robot 5, an opening is formed in the middle of the winding fixed shell 61, a rotating guide rail 65 is arranged on the inner side of the opening, the winding transmission mechanism 62 is arranged in the winding fixed shell 61 and on the outer side of the rotating guide rail 65, the winding assembly 63 is arranged on one side of the winding fixed shell 61, the winding driving motor 64 is fixed on the winding fixed shell 61, a main driving wheel 641 is arranged on an output shaft of the winding driving motor 64, and the main driving wheel 641 is in transmission connection with the winding transmission mechanism 62 through a transmission belt 642.
The winding transmission mechanism 62 shown in fig. 8 comprises a group of auxiliary transmission wheels 621 and a group of driving wheels 622, the blocking transmission wheels 621 are arranged on the winding fixed shell 61, the driving wheels 622 are connected with the winding fixed shell 61 through bearings and circumferentially distributed on the outer side of the rotating guide rail 65, the blocking transmission wheels 621 and the driving wheels 622 are in transmission connection through a transmission belt 642, and gaps between the driving wheels 622 and the rotating guide rail 65 are matched with the transmission belt 642.
The winding assembly 63 shown in fig. 7 comprises a switching frame 631, a reel 632 and a positioning wheel 633, wherein two ends of the switching frame 631 are fixed on the winding fixing housing 61, the reel 632 and the positioning wheel 633 are both arranged on the switching frame 631, and a tensioning wheel 634 is arranged between the reel 632 and the positioning wheel 633.
As shown in fig. 4, the sliding seat further includes a set of limit switches 44, where the limit switches 44 are disposed on one side of the horizontal movement fixing frame 411, and the sliding seat is provided with a limit piece, and the limit piece is matched with the limit switches 44.
The working principle of the full-automatic winding device for the busbar insulation layer in the embodiment is as follows: firstly, placing a busbar to be wound on a placing table 321 of a limiting frame 34, and driving clamping blocks 33 to clamp two ends of the busbar through clamping driving cylinders 32;
Then, according to the positions of the busbar, the horizontal moving module 41 and the lifting module 42 work to move the stable clamping mechanism 43 to a proper position, and the stable clamping driving cylinder 431 drives the stable clamping claw 432 to clamp the corresponding position of the busbar;
The winding robot 5 drives the winding mechanism 6 to work, the winding driving motor 64 drives the main driving wheel 641 to rotate, the main driving wheel 641 drives the winding transmission mechanism 62 to transmit, the winding transmission mechanism 62 drives the rotating guide rail 65 to rotate, and the rotating guide rail 65 drives the winding assembly 63 to rotate, so that the busbar is wound.
The foregoing is merely a preferred embodiment of the utility model, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the utility model, which modifications would also be considered to be within the scope of the utility model.
Claims (10)
1. A full-automatic winding device for a busbar insulation layer is characterized in that: comprising the following steps:
The device comprises a frame (1), wherein a workbench (2) is arranged on the frame (1);
The clamping and positioning mechanisms (3) are arranged on the workbench (2) relatively;
The adjustable product stabilizing mechanisms (4) are arranged on the workbench (2);
The winding robot (5), the winding robot (5) is arranged at one side of the frame (1);
And the winding mechanism (6) is arranged at the tail end of the mechanical arm of the winding robot (5).
2. The busbar insulation full-automatic winding device according to claim 1, wherein: the clamping and positioning mechanism (3) comprises a clamping support seat (31), a clamping driving cylinder (32) and a group of clamping blocks (33), wherein the clamping support seat (31) is fixed on the workbench (2), the clamping driving cylinder (32) is fixed on the clamping support seat (31), the output end of the clamping driving cylinder (32) is provided with the group of driving blocks, and the clamping blocks (33) are connected with the driving blocks.
3. The busbar insulation full-automatic winding device according to claim 2, wherein: still include spacing (34), spacing (34) are the type of falling L, and its below is fixed in the outside of centre gripping actuating cylinder (32) through the fixed block, and upper end is equipped with places platform (341), and is located the outside of placing the platform and be equipped with stopper (342).
4. The busbar insulation full-automatic winding device according to claim 1, wherein: the adjustable product stabilizing mechanism (4) comprises a horizontal moving module (41), a lifting module (42) and a stabilizing clamping mechanism (43), wherein the horizontal moving module (41) is fixed on the workbench (2), the lifting module (42) is in sliding connection with the horizontal moving module (41) through a sliding seat, and the stabilizing clamping mechanism (43) is connected with the lifting module (42).
5. The busbar insulation full-automatic winding device of claim 4, wherein: the horizontal movement module (41) comprises a horizontal movement fixing frame (411), a group of sliding rails (412) are oppositely arranged on the horizontal movement fixing frame (411), a driving cylinder (413) is arranged between the two sliding rails (412), the sliding seat is in sliding connection with the sliding rails (412), and a driving block below the sliding seat is connected with the output end of the driving cylinder (413).
6. The busbar insulation full-automatic winding device of claim 4, wherein: the lifting module (42) comprises a lifting fixing frame (421) and a lifting driving cylinder (422), wherein the lifting fixing frame (421) is fixed on the sliding seat, and the lifting driving cylinder (422) is fixed on one side of the lifting fixing frame (421).
7. The busbar insulation full-automatic winding device of claim 4, wherein: the stable clamping mechanism (43) comprises a stable clamping driving cylinder (431) and a group of stable clamping claws (432), the stable clamping driving cylinder (431) is connected with the lifting driving cylinder (422) through an adapter plate, a group of driving blocks are arranged at the output end of the stable clamping driving cylinder (431), and the stable clamping claws (432) are oppositely arranged and connected with the corresponding driving blocks.
8. The busbar insulation full-automatic winding device of claim 6, wherein: winding mechanism (6) are including winding fixed casing (61), winding drive mechanism (62), winding subassembly (63) and winding driving motor (64), the one end of winding fixed casing (61) is connected with winding robot (5), just winding fixed casing (61) middle part is equipped with the opening, and the opening inboard is equipped with rotation guide rail (65), winding drive mechanism (62) are located in winding fixed casing (61) to locate the outside of rotation guide rail (65), one side of winding fixed casing (61) is located to winding subassembly (63), winding driving motor (64) are fixed in on rotation guide rail (65), just be equipped with main drive wheel (641) on the output shaft of winding driving motor (64), main drive wheel (641) are connected with winding drive mechanism (62) transmission through conveyer belt (642).
9. The busbar insulation full-automatic winding device of claim 8, wherein: the winding assembly (63) comprises a switching frame (631), a reel (632) and a positioning wheel (633), wherein two ends of the switching frame (631) are fixed on a winding fixed shell (61), the reel (632) and the positioning wheel (633) are arranged on the switching frame (631), and a tensioning wheel (634) is arranged between the reel (632) and the positioning wheel (633).
10. The busbar insulation full-automatic winding device of claim 8, wherein: the sliding seat is provided with a limiting piece, and the limiting piece is matched with the limiting switch (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322629591.6U CN220962902U (en) | 2023-09-27 | 2023-09-27 | Full-automatic winding device for busbar insulation layer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322629591.6U CN220962902U (en) | 2023-09-27 | 2023-09-27 | Full-automatic winding device for busbar insulation layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220962902U true CN220962902U (en) | 2024-05-14 |
Family
ID=91025656
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322629591.6U Active CN220962902U (en) | 2023-09-27 | 2023-09-27 | Full-automatic winding device for busbar insulation layer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220962902U (en) |
-
2023
- 2023-09-27 CN CN202322629591.6U patent/CN220962902U/en active Active
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