CN220949956U - Card production equipment - Google Patents
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- CN220949956U CN220949956U CN202322777434.XU CN202322777434U CN220949956U CN 220949956 U CN220949956 U CN 220949956U CN 202322777434 U CN202322777434 U CN 202322777434U CN 220949956 U CN220949956 U CN 220949956U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 304
- 238000012545 processing Methods 0.000 claims abstract description 81
- 238000007599 discharging Methods 0.000 claims abstract description 31
- 238000012546 transfer Methods 0.000 claims description 30
- 230000007723 transport mechanism Effects 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 9
- 238000013461 design Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses card production equipment which comprises a feeding mechanism, a discharging mechanism, a transmission mechanism and a plurality of processing mechanisms, wherein the feeding mechanism and the discharging mechanism are respectively positioned among the processing mechanisms, and the transmission mechanism is provided with a first picking and placing unit which can move among the feeding mechanism, the discharging mechanism and the processing mechanisms and pick and place materials. The conveying mechanism can alternately convey materials to each processing mechanism and convey the materials from each processing mechanism to the blanking mechanism respectively, and the processing mechanisms can simultaneously process and operate, so that the production efficiency is improved. And a plurality of processing mechanisms share the feeding mechanism, the discharging mechanism and the transmission mechanism, so that resources are saved, and space occupation is reduced.
Description
Technical Field
The utility model relates to the technical field of card production equipment, in particular to card production equipment capable of saving space occupation and improving production efficiency.
Background
Various cards such as bank cards, membership cards, access cards, bus cards and the like are often needed in daily life. The general production process of the cards is as follows: firstly, processing a circuit on a bottom plate, then welding a chip on the bottom plate, sealing a cover plate, and finally cutting into a plurality of cards according to the size requirement.
In the process of implementing the present invention, the inventor finds that at least the following problems exist in the prior art: the mechanism of accomplishing each different processing action in the current card production line is the linear type and arranges in proper order, and the material is gone on from the one end of production line and is gone on the unloading from the other end of production line, and such production line overall arrangement leads to whole production line occupation space great. And along with the material conveying on the production line, each processing step goes on in proper order, and the takt is slower, and production efficiency is low.
Therefore, the above technical problems need to be solved.
Disclosure of utility model
In order to overcome the defects of the prior art, the utility model provides card production equipment for solving the problems of large occupied space and low production efficiency of a card production line in the prior art.
In order to solve the technical problems, the basic technical scheme provided by the utility model is as follows: the utility model provides a card production facility, card production facility include feed mechanism, unloading mechanism, transport mechanism and a plurality of processing mechanism, and feed mechanism and unloading mechanism all are located between a plurality of processing mechanisms, and transport mechanism has can feed mechanism the unloading mechanism with get and put the first unit of getting of material between the processing mechanism.
According to one embodiment of the utility model, the card producing apparatus includes an adjustment mechanism adjacent to the loading mechanism for adjusting the position of the material.
According to one embodiment of the utility model, the feeding mechanism and the discharging mechanism are respectively positioned at two adjacent side edges of the adjusting mechanism.
According to an embodiment of the utility model, the adjusting mechanism comprises a placing table, a plurality of adjusting pieces and a plurality of first driving units, wherein all the adjusting pieces are respectively positioned at different positions of the placing table, so that a region for placing materials is formed between the adjusting pieces, and the first driving units are respectively connected with and drive the adjusting pieces correspondingly, so that the adjusting pieces respectively push the materials from different directions.
According to one embodiment of the utility model, the adjusting member comprises a bar and a plurality of pushing pieces for pushing the material, all the pushing pieces are fixed on the bar at intervals, and the first driving unit is connected with the bar.
According to one embodiment of the utility model, the card production device comprises a transfer mechanism which is arranged beside the adjusting mechanism and is used for transferring materials from the feeding mechanism to the adjusting mechanism.
According to an embodiment of the present utility model, the transfer mechanism includes a second picking and placing unit, a second driving unit, and a third driving unit, where the second driving unit is connected to the second picking and placing unit, so that the second driving unit drives the second picking and placing unit to move in a horizontal direction, and the third driving unit is connected to the second picking and placing unit, so that the third driving unit drives the second picking and placing unit to move in a vertical direction.
According to an embodiment of the present utility model, the second pick-and-place unit includes a mounting bar and a plurality of suction cups, all of which are mounted to the mounting bar at intervals.
According to an embodiment of the present utility model, the second driving unit is a motor; and/or the third driving unit is a cylinder.
According to an embodiment of the present utility model, the transmission mechanism includes a fourth driving unit and a fifth driving unit, the fourth driving unit is connected to the first pick-and-place unit so that the fourth driving unit drives the first pick-and-place unit to move in a horizontal direction, and the fifth driving unit is connected to the first pick-and-place unit so that the fifth driving unit drives the first pick-and-place unit to move in a vertical direction.
The beneficial effects of the utility model are as follows:
According to the technical scheme, the feeding mechanism and the discharging mechanism are arranged among the plurality of processing mechanisms, so that the conveying mechanism can alternately convey materials to each processing mechanism respectively and convey the materials from each processing mechanism to the discharging mechanism respectively, and the plurality of processing mechanisms can simultaneously carry out processing operation, thereby improving the production efficiency; on the other hand, the plurality of processing mechanisms share the feeding mechanism, the discharging mechanism and the transmission mechanism, so that resources are saved, and space occupation is reduced; and the feeding mechanism and the discharging mechanism are positioned among a plurality of processing mechanisms, and are not linear arranged production lines for feeding materials at one end and discharging materials at the other end as in the prior art, so that the layout mode saves more space.
Drawings
FIG. 1 is a schematic perspective view of a card producing apparatus according to a first embodiment of the present utility model from one of the viewing angles;
FIG. 2 is a schematic perspective view of a card producing apparatus according to a first embodiment of the present utility model from another perspective;
FIG. 3 is a partially exploded view of the card producing apparatus according to the first embodiment of the present utility model to show the detailed construction of the adjusting mechanism;
FIG. 4 is a partially exploded view of the card producing apparatus of the first embodiment of the present utility model to show the detailed construction of the transfer mechanism;
FIG. 5 is a partially exploded view of the card producing apparatus of the first embodiment of the present utility model to show a detailed construction of the transfer mechanism viewed from another angle;
Fig. 6 is a schematic partial structure of a conveying mechanism of a card producing apparatus according to a first embodiment of the present utility model.
Reference numerals illustrate:
1-a feeding mechanism and 2-a discharging mechanism; 3-a transmission mechanism; 31-a first pick-and-place unit; 311-vertical mounting; 312-a horizontal mounting portion; 313-suction cup; 32-a fourth driving unit; 33-a fifth drive unit; 34-rack; 35-gear; 36-a belt; 37-connectors; 38-a guide rail; 4-a processing mechanism; 5-an adjusting mechanism; 51-placing a table; 5101-through groove; 52-an adjusting piece; 521-bars; 522-pushing piece; 53-a first drive unit; 6-a transfer mechanism; 61-a second pick-and-place unit; 611-mounting a rod; 612-sucking disc; 62-a second drive unit; 63-a third drive unit; 64-guide rails; 65-belt; 66-connection piece.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to fig. 1 to 5, and it is obvious that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
If the directions related to the embodiment of the present utility model are shown in the drawings, for example, horizontal and vertical, they are shown in fig. 1, specifically, the directions are substantially horizontal in the left-right direction of fig. 1, and the vertical directions are shown in fig. 1. If a particular gesture changes, the directional indication changes accordingly.
As shown in fig. 1 and 2, a first embodiment of the present utility model provides a card production device, which can be used for producing various cards such as a bank card, an access card, a membership card, a bus card, and the like. Specifically, the card production device comprises a feeding mechanism 1, a discharging mechanism 2, a conveying mechanism 3 and a plurality of processing mechanisms 4. The feeding mechanism 1 is mainly used for storing materials such as a bottom plate and a cover plate for producing cards. The blanking mechanism 2 is mainly used for storing card materials which are processed. The transport mechanism 3 is mainly used for transporting materials between the various mechanisms of the card production device. The processing mechanism 4 is mainly used for processing materials so as to manufacture cards.
In particular, the loading mechanism 1 and the unloading mechanism 2 are both located between the plurality of processing mechanisms 4. The conveyor 3 has a first pick-and-place unit 31 which can be moved between the loading mechanism 1, the unloading mechanism 2 and the processing mechanism 4 and which picks up and places material. For example, the first pick-and-place unit 31 is a robot or a gripper, and the transport mechanism 3 has a robot or gripper that can be moved between the respective mechanisms and is used for picking and placing material. For another example, the first pick-and-place unit 31 may be a suction cup provided at an end of the transfer mechanism 3. The conveying mechanism 3 conveys the materials to the respective processing mechanisms 4 and conveys the materials from the respective processing mechanisms 4 to the discharging mechanism 2. For example, in the first embodiment shown in fig. 1 and 2, the number of the processing mechanisms 4 is two, and the feeding mechanism 1 and the discharging mechanism 2 are located between the two processing mechanisms 4, so that the two processing mechanisms 4 share one feeding mechanism 1 and one discharging mechanism 2, and the conveying mechanism 3 alternately conveys the materials in the feeding mechanism 1 to the two processing mechanisms 4 and conveys the materials processed by the two processing mechanisms 4 to the discharging mechanism 2. When the card production equipment works, the conveying mechanism 3 can firstly convey the material at the feeding mechanism 1 to the first processing mechanism 4, and when the first processing mechanism 4 processes the material, the conveying mechanism 3 can convey the material at the feeding mechanism 1 to the second processing mechanism 4. When the second processing mechanism 4 processes materials, the transmission mechanism 3 can transmit the materials processed by the first processing mechanism 4 to the blanking mechanism 2 to finish blanking; the conveyor 3 then conveys the material at the loading mechanism 1 again to the first processing mechanism 1. When the first processing mechanism 4 processes the material again, the conveying mechanism 3 can convey the material processed by the second processing mechanism 4 to the blanking mechanism 2 to finish blanking; then, the conveying mechanism 3 conveys the material at the feeding mechanism 1 again to the second processing mechanism 1. The cycle is repeated, and the two processing mechanisms 4 alternately process the materials respectively.
It will be appreciated that in other embodiments, the number of processing mechanisms 4 may be three, four, or other values, with the loading mechanism 1 and the unloading mechanism 2 each located between these processing mechanisms 4, and the conveying mechanism 3 alternately conveying the material at the loading mechanism 1 to each processing mechanism 4 and conveying the material processed by each processing mechanism 4 to the unloading mechanism 2. For example, the number of the processing mechanisms 4 is four, the four processing mechanisms 4 are distributed around the feeding mechanism 1 and the discharging mechanism 2, and the conveying mechanism 3 has a manipulator through which the four processing mechanisms 4 are respectively fed and discharged.
According to the embodiment of the utility model, the feeding mechanism 1 and the discharging mechanism 2 are arranged among the plurality of processing mechanisms 4, so that the plurality of processing mechanisms 4 share the feeding mechanism 1, the discharging mechanism 2 and the transmission mechanism 3, equipment resources are saved, and the space occupation of equipment is reduced. In addition, the plurality of processing mechanisms 4 can simultaneously perform processing operation, and the conveying mechanism 3 can alternately and respectively convey materials for the processing mechanisms 4, so that the production efficiency is improved. On the other hand, in the first embodiment of the present utility model, a layout manner in which the feeding mechanism 1 and the discharging mechanism 2 are disposed between the plurality of processing mechanisms 4 is adopted, instead of a linear arrangement layout manner in which feeding is performed at one end and discharging is performed at the other end as in the prior art, which is more advantageous in saving space than in the first embodiment of the present utility model.
In one embodiment of the utility model, the card producing apparatus includes an adjustment mechanism 5, the adjustment mechanism 5 being adjacent to the loading mechanism 1 and being used to adjust the position of the material.
As shown in fig. 3, the adjusting mechanism 5 is located at the side of the feeding mechanism 1, and the adjusting mechanism 5 has a placement table. Because the gesture and the position of the material placed on the feeding mechanism 1 may deviate, if the position of the material is not adjusted and corrected, the subsequent processing quality will be affected. The position of the material is thus adjusted by the adjustment mechanism 5 before the material is processed. When the card production equipment works, materials on the feeding mechanism 1 are firstly transferred to a placing table of the adjusting mechanism 5 through the conveying mechanism 3 or other mechanisms, then the position of the materials is adjusted by the adjusting mechanism 5, and the conveying mechanism 3 conveys the materials adjusted by the adjusting mechanism 5 to the processing mechanism 4 for processing. For example, the adjusting mechanism 5 further includes a controller and a pushing block for pushing the material, the pushing block is disposed on the placing table of the adjusting mechanism 5, and when the posture and the position of the material on the placing table do not meet the setting requirements, the controller can control the pushing block to push the material, so that the posture and the position of the material meet the setting requirements, and the position of the material is corrected and adjusted. For another example, the placing table of the adjusting mechanism 5 is a rotatable table, the adjusting mechanism 5 further comprises a controller for controlling the placing table to rotate, and when the posture and the position of the material on the placing table do not meet the set requirements, the controller of the adjusting mechanism 5 can control the placing table to rotate by a proper angle, so that the posture and the position of the material meet the set requirements.
The position of the material before processing is adjusted and corrected by the adjusting mechanism 5, so that the influence on the subsequent processing quality caused by deviation of the position of the material is avoided, and the production quality of the card production equipment is improved.
In an embodiment of the present utility model, the feeding mechanism 1 and the discharging mechanism 2 are respectively located at two adjacent side edges of the adjusting mechanism 5. As shown in fig. 3, the outline of the adjusting mechanism 5 is approximately cuboid, and the feeding mechanism 1 and the discharging mechanism 2 are adjacent to the adjusting mechanism 5 and are respectively located at two adjacent side edges of the adjusting mechanism 5, so that the feeding mechanism 1, the discharging mechanism 2 and the adjusting mechanism 5 can be arranged as compactly as possible, and space occupation is reduced.
In one embodiment of the present utility model, the adjusting mechanism 5 includes a placement table 51, a plurality of adjusting members 52, and a plurality of first driving units 53. All the adjustment members 52 are located at different positions of the placement table 51, respectively, so that a region for placing material is formed between the respective adjustment members 52. The respective first driving units 53 are respectively connected to and drive the respective regulating members 52 so that the respective regulating members 52 respectively push the material from different directions.
As shown in fig. 3, the adjusting mechanism 5 has a rectangular placement table 51, and the number of the adjusting pieces 52 and the first driving units 53 is four, and the four adjusting pieces 52 are respectively located at four side positions of the rectangular placement table 51, so that a region for placing the material is formed between the four adjusting pieces 52. The four first driving units 53 are connected in a one-to-one correspondence and drive the four adjusting members 52 to move, and the moving direction of each adjusting member 52 is perpendicular to the side edge of the placement table 51 where the adjusting member 52 itself is located. Thus, when a piece of material is placed on the placement table 51 and between the four adjustment members 52, the four adjustment members 52 can push the material from four different directions toward the center of the placement table 51, respectively, thereby adjusting the position of the material. Illustratively, the adjusting member 52 is a push block slidably disposed on the placement table 51, and the first driving unit 53 is an air cylinder or a motor.
It will be appreciated that in other embodiments, the shape of the placement stage 51 may be other shapes, such as pentagonal or hexagonal, as long as the placement stage 51 has a sufficiently large area for placement of material. The number of adjustment members 52 may be correspondingly different depending on the shape and size of the material from which the card is made. For example, for a rectangular material with a larger size, two adjusting members 52 may be disposed at intervals at positions corresponding to the long sides of the material, so that the two adjusting members 52 apply force to different positions of the material respectively, so as to adjust the position of the material more accurately and smoothly.
By arranging the adjusting parts 52 at different positions of the placing table 51 and driving the adjusting parts 52 to move through the first driving unit 53, the plurality of adjusting parts 52 respectively push materials from different directions, so that the positions of the materials are adjusted, and the subsequent processing quality is improved.
In an embodiment of the present utility model, the adjusting member 52 includes a bar 521 and a plurality of pushing plates 522 for pushing materials, all the pushing plates 522 are fixed to the bar 521 at intervals, and the first driving unit 53 is connected to the bar 521.
As shown in fig. 3, the push plate 522 has an L shape, the push plate 522 has a horizontal portion and a vertical portion perpendicular to each other, and the horizontal portion of each push plate 522 is fixed to the bar 521 at intervals, for example, the push plate 522 may be fixed to the bar 521 by screws. Each adjusting member 52 is mounted at the bottom of the placement table 51 and corresponds to the position of each side edge of the placement table 51, the placement table 51 is provided with a long through groove 5101 penetrating through the placement table 51 at the position corresponding to each pushing piece 522, the through groove 5101 is perpendicular to the side edge corresponding to the placement table 51, and the vertical portion of each pushing piece 522 penetrates through the corresponding through groove 5101 on the placement table 51 and protrudes out of the top surface of the placement table 51, so that the vertical portion of the pushing piece 522 is perpendicular to the plane of the material located on the placement table 51. The first driving unit 53 is also installed at the bottom of the placement table 51 and connected to the bar 521, and the first driving unit 53 drives the whole adjusting member 52 to move along the through groove 5101 of the placement table 51, so that the vertical portion of the pushing member 522 can contact the edge of the material located on the placement table 51 and push the material to move along the through groove 5101, and the pushing members 522 of the adjusting members 52 push the material from different directions respectively, thereby adjusting and correcting the posture and position of the material. It can be appreciated that the adjusting member 52 and the first driving unit 53 are installed on the bottom of the placement table 51 in a hidden manner, so that the structure of the adjusting mechanism 5 is more compact, the space occupation is reduced, and the adjusting mechanism 5 is more attractive.
In other embodiments, the adjusting member 52 may be slidably disposed on the top surface of the placement table 51, and the first driving unit 53 is also mounted on the top surface of the placement table 51 and connected to the bar 521 of the adjusting member 52, so that the first driving unit 53 drives the adjusting member 52 to move on the top surface of the placement table 51, and the pushing piece 522 of the adjusting member 52 can push the material to move, thereby adjusting the posture and position of the material. Such a structure eliminates the need to design a through groove in the placement table 51. It will be appreciated that the pusher 522 of the adjustment member 52 may take other shapes, such as I-shaped, N-shaped, S-shaped, etc., as long as the end of the pusher 522 is capable of contacting and pushing the material on the placement table 51.
Through a plurality of pushing pieces 522 that are used for promoting the material of fixed connection at intervals on the strip 521, a plurality of pushing pieces 522 can contact the different positions of material respectively and promote the material jointly, can make the material atress even, remove steadily, and the simple structure of adjustment piece 52, the material is few.
In an embodiment of the present utility model, the adjusting member 52 only includes the bar 521, and the pushing piece 522 is omitted, so that the adjusting member 52 is slidably disposed on the placement table 51. The first driving unit 53 is connected to and drives the adjusting member 52 to move on the placement table 51, thereby pushing the material placed on the placement table 51 to move. Such a structural design omits the push tab 522 described above, making the structure of the adjustment member 52 simpler.
In an embodiment of the present utility model, the card production device further comprises a transferring mechanism 6, wherein the transferring mechanism 6 is disposed beside the adjusting mechanism 5 and is used for transferring the material from the feeding mechanism 1 to the adjusting mechanism 5.
As shown in fig. 3, the transfer mechanism 6 is disposed at one side edge of the placement table 51 of the adjusting mechanism 5, and the transfer mechanism 6 and the feeding mechanism 1 are respectively disposed at two adjacent side edges of the adjusting mechanism 5, and the transfer mechanism 6 and the discharging mechanism 2 are respectively disposed at two opposite side edges of the adjusting mechanism 5. When the card production equipment works, the transfer mechanism 6 transfers the material at the feeding mechanism 1 to the adjusting mechanism 5, and after the position of the material is adjusted by the adjusting mechanism 5, the conveying mechanism 3 conveys the material from the adjusting mechanism 5 to the processing mechanism 4 for processing. For example, the transfer mechanism 6 has a suction cup for taking and placing the material, the side of the adjusting mechanism 5 is provided with a guide rail, the transfer mechanism 6 is slidably mounted on the guide rail beside the adjusting mechanism 5, the transfer mechanism 6 is firstly slid toward the feeding mechanism 1 and takes out a piece of material from the feeding mechanism 1 when in operation, and then the transfer mechanism 6 is reversely slid toward the adjusting mechanism 5 and places the material on the placing table 51 of the adjusting mechanism 5. The materials are conveyed to a processing mechanism 4 for processing through a conveying mechanism 3 after the positions of the materials are adjusted by an adjusting mechanism 5. For example, the transfer mechanism 6 may be a robot mechanism provided beside the adjustment mechanism 5, and the material is directly gripped from the feeding mechanism 1 by a robot and placed on the placement table 51 of the adjustment mechanism 5.
It will be appreciated that for the embodiment shown in fig. 1 to 3, since the feeding mechanism 1 and the discharging mechanism 2 are respectively located at two adjacent sides of the adjusting mechanism 5, the two processing mechanisms 4 and the adjusting mechanism 5 are arranged on the same straight line, so that the material is transferred from the feeding mechanism 1 to the adjusting mechanism 5, and the paths of the material transferred among the adjusting mechanism 5, the processing mechanism 4 and the discharging mechanism 2 are not on the same straight line, so that the material is exclusively transferred from the feeding mechanism 1 to the adjusting mechanism 5 through the transferring mechanism 6, and the material is transferred among the adjusting mechanism 5, the processing mechanism 4 and the discharging mechanism 2 through the conveying mechanism 3, so that the material transmission of two different paths is respectively realized through the two mechanisms, the structures of the transferring mechanism 6 and the conveying mechanism 3 are relatively simple, and the action paths are simple straight line paths, so that complex structures and action paths are avoided.
In one embodiment of the present utility model, the transfer mechanism 6 includes a second pick-and-place unit 61, a second driving unit 62, and a third driving unit 63. The second driving unit 62 is connected to the second picking and placing unit 61 such that the second driving unit 62 drives the second picking and placing unit 61 to move in the horizontal direction, and the third driving unit 63 is connected to the second picking and placing unit 61 such that the third driving unit 63 drives the second picking and placing unit 61 to move in the vertical direction.
Specifically, the second pick-and-place unit 61 is used for picking and placing materials, for example, the second pick-and-place unit 61 has a suction cup or a gripping structure, so that materials can be picked and placed by the suction cup or the gripping structure. The second driving unit 62 and the third driving unit 63 are both connected with the second picking and placing unit 61, the second driving unit 62 is used for driving the second picking and placing unit 61 to move in the horizontal direction, and the third driving unit 63 is used for driving the second picking and placing unit 61 to move in the vertical direction, so that the second picking and placing unit 61 is driven by two driving mechanisms to take out materials from the feeding mechanism 1 and place the materials on the placing table 51 of the adjusting mechanism 5, and the transfer between the feeding mechanism 1 and the adjusting mechanism 5 is realized. The second driving unit 62 and the third driving unit 63 may each be an air cylinder or a motor, for example.
For example, in the embodiment shown in fig. 3 and 4, the second driving unit 62 is a motor and the third driving unit 63 is a cylinder. One end of the second picking and placing unit 61 is provided with a suction cup for sucking the material, and the other end of the second picking and placing unit 61 is connected with the third driving unit 63. The transfer mechanism 6 further comprises a guide rail 64, a belt 65 and a connecting piece 66, wherein the guide rail 64 is arranged at one side edge of the adjusting mechanism 5, the belt 65 is arranged at the bottom of the guide rail 64 and parallel to the guide rail 64, the output end of the second driving unit 62 is connected with the belt 65, the third driving unit 63 is fixedly connected with the belt 65 through the connecting piece 66, and the end part of the connecting piece 66 is slidably connected with the guide rail 64. Thus, when the transfer mechanism 6 is operated, the second driving unit 62 drives the belt 65 to move, and the belt 65 further drives the connecting piece 66, the third driving unit 63 and the second picking and placing unit 61 to move together along the guide rail 64 in the horizontal direction; after the second pick-and-place unit 61 is moved to a predetermined position, the third driving unit 63 drives the second pick-and-place unit 61 to move in the vertical direction again; after the second picking and placing unit 61 moves to a predetermined height position, the second picking and placing unit 61 takes out the material from the feeding mechanism 1 through the sucker at the end or places the material sucked by the sucker on the placing table 51 of the adjusting mechanism 5.
In another embodiment, the structures of the second picking and placing unit 61 and the second driving unit 62 are identical to those of the embodiment shown in fig. 3 and 4, but the third driving unit 63 is a motor, the transfer mechanism 6 further includes a gear and a rack, the gear is sleeved at the output end of the third driving unit 63 and meshed with the rack, and the rack is fixedly connected with the second picking and placing unit 61, so that the third driving unit 63 can drive the second picking and placing unit 61 to move in the vertical direction through the gear and the rack as well.
In another embodiment, the structures of the second picking and placing unit 61 and the third driving unit 63 are identical to those of the embodiment shown in fig. 3 and 4, but the second driving unit 62 is an electric push rod, the transfer mechanism 6 also includes a guide rail 64 and a connecting member 66, the guide rail 64 is disposed at a side position of the adjusting mechanism 5, the third driving unit 63 is connected to one end of the connecting member 66, the other end of the connecting member 66 is connected to the second driving unit 62, and the connecting member 66 is slidably disposed on the guide rail 64. The second driving unit 62 can thus likewise drive the entirety of the second pick-and-place unit 61 and the third driving unit 63 to move in the horizontal direction.
Through setting up second drive unit 62 and third drive unit 63 and driving respectively that the second is got and is put unit 61 and move in horizontal direction and vertical direction, realize the transfer between feed mechanism 1 and the guiding mechanism 5 of material, get and put unit 61 and only need to move according to sharp route on horizontal plane and vertical plane respectively like this, can avoid complicated travel path design, second drive unit 62 and third drive unit 63 are as sharp actuating mechanism, simple structure, occupation space is little, and selectable kind is also more.
In one embodiment of the present utility model, the second pick-and-place unit 61 includes a mounting bar 611 and a plurality of suction cups 612, all suction cups 612 being mounted to the mounting bar 611 at intervals.
As shown in fig. 3 and 4, the second pick-and-place unit 61 includes a mounting bar 611 and a plurality of suction cups 612, the mounting bar 611 is elongated, and one end of the mounting bar 611 is fixed to the third driving unit 63. All suction cups 612 are fixed to the mounting bar 611 at intervals, for example, the suction cups 612 may be fixed to the mounting bar 611 by a connecting piece. In this way, the third driving unit 63 may drive the second picking and placing unit 61 to move in the vertical direction, and the second picking and placing unit 61 may absorb or release the material together through its plurality of suction cups 612.
Through a plurality of sucking discs 612 that set up on installation pole 611 interval adsorb or release the material jointly, each sucking disc 612 contacts the different positions of material respectively, can make the material atress more even firm like this, avoid the material to drop at the transfer in-process as far as possible.
In one embodiment of the present utility model, the second driving unit 62 is a motor. The motor is a common driving structure and is simple to install.
In an embodiment of the present utility model, the third driving unit 63 is a cylinder. The cylinder is used as a common driving structure, the volume is smaller, and the cylinder is used for driving the second picking and placing unit 61 to move in the vertical direction, so that the space occupation of the whole transfer mechanism 6 can be reduced as much as possible.
In an embodiment of the utility model, the transmission mechanism 3 comprises a fourth drive unit 32 and a fifth drive unit 33. The fourth driving unit 32 is connected to the first pick-and-place unit 31 such that the fourth driving unit 32 drives the first pick-and-place unit 31 to move in the horizontal direction; the fifth driving unit 33 is connected to the first pick-and-place unit 31 such that the fifth driving unit 33 drives the first pick-and-place unit 31 to move in the vertical direction.
Specifically, the first pick-and-place unit 31 is used for picking and placing materials, for example, the first pick-and-place unit 31 has a suction cup or a gripping structure, so that materials can be picked and placed by the suction cup or the gripping structure. The fourth driving unit 32 and the fifth driving unit 33 are both connected with the first picking and placing unit 31, the fourth driving unit 32 is used for driving the first picking and placing unit 31 to move in the horizontal direction, and the fifth driving unit 33 is used for driving the first picking and placing unit 31 to move in the vertical direction, so that the first picking and placing unit 31 and the material can be driven to be transferred among the adjusting mechanism 5, the processing mechanism 4 and the blanking mechanism 2 through the two driving mechanisms. The fourth driving unit 32 and the fifth driving unit 33 may each be an air cylinder or a motor, for example.
For example, in the embodiment shown in fig. 4, the fourth drive unit 32 and the fifth drive unit 33 are each motors. The first pick-and-place unit 31 includes a vertical mounting portion 311, a horizontal mounting portion 312, and a plurality of suction cups 313, one end of the vertical mounting portion 311 is vertically connected to the horizontal mounting portion 312, and all suction cups 313 are mounted to the horizontal mounting portion 312 at intervals. The transfer mechanism 3 further includes a rack 34, a gear 35, a belt 36, a connecting plate 37, and a guide rail 38. The rack 34 is fixedly installed at a side wall of the vertical installation part 311, and the rack 34 is parallel to the vertical installation part 311. The gear 35 is sleeved at the output end of the fifth driving unit 33, and the gear 35 is meshed with the rack 34, so that the fifth driving unit 33 can drive the rack 34 to move through the gear 35, and the rack 34 drives the first picking and placing unit 31 to move in the vertical direction. One end of the belt 36 is sleeved on the output end of the fourth driving unit 32, the vertical mounting portion 311 of the first pick-and-place unit 31 is fixedly connected with the belt 36 through a connecting plate 37, the connecting plate 37 is slidably mounted on the guide rail 38, and the fifth driving unit 33 is also fixed on the connecting plate 37. In this way, the fourth driving unit 32 can drive the connecting plate 37 to slide along the guide rail 38 through the belt 36, and the connecting plate 37 drives the first picking and placing unit 31 to move in the horizontal direction.
In another embodiment, the structures of the first pick-and-place unit 31 and the fourth drive unit 32 are identical to those of the embodiment shown in fig. 4, but the fifth drive unit 33 is a cylinder, and the fifth drive unit 33 is connected to the vertical mounting portion 311 of the first pick-and-place unit 31 so that the first pick-and-place unit 31 is driven to move in the vertical direction by the fifth drive unit 33.
In another embodiment, the first pick-and-place unit 31 and the fifth drive unit 33 are both configured in accordance with the embodiment shown in fig. 4, but the fourth drive unit 32 is an electric push rod, the transmission mechanism 3 further includes a connection plate 37 and a guide rail 38, one end of the connection member 37 is connected to the fifth drive unit 33, the other end of the connection member 37 is connected to the fourth drive unit 32, and the connection member 37 is slidably disposed on the guide rail 38, so that the fourth drive unit 32 can likewise drive the entirety of the first pick-and-place unit 31 and the fifth drive unit 33 to move in the horizontal direction along the guide rail 38.
Through setting up fourth drive unit 32 and fifth drive unit 33 and driving respectively that first getting put unit 31 is in horizontal direction and vertical direction and remove, realize the material and be in adjustment mechanism 5, processing agency 4 and the transfer between the unloading mechanism 2, like this first getting put unit 31 only need respectively according to sharp route removal on horizontal plane and vertical plane, can avoid complicated travel path design, fourth drive unit 32 and fifth drive unit 33 are as sharp drive mechanism, simple structure, occupation space is little, the selectable kind is also more.
In summary, the feeding mechanism 1 and the discharging mechanism 2 are arranged among the plurality of processing mechanisms 4, and the transmission mechanism 3 is utilized to alternately feed and discharge the processing mechanisms 4, so that the plurality of processing mechanisms 4 simultaneously perform processing operation, and the production efficiency is improved; on the other hand, the plurality of processing mechanisms 4 share the feeding mechanism 1, the discharging mechanism 2 and the transmission mechanism 3, thereby saving resources and space. Second, the position of the material before processing is adjusted through the adjusting mechanism 5, so that the subsequent processing quality is improved. Thirdly, the material at the feeding mechanism 1 is transferred to the adjusting mechanism 5 through the transferring mechanism 6, and compared with the process that all transferring steps of the material in the processing process are completed through the conveying mechanism 3, the structure and the action path of the conveying mechanism 3 can be prevented from being too complex by the transferring mechanism 6.
Variations and modifications to the above would be obvious to persons skilled in the art to which the utility model pertains from the foregoing description and teachings. Therefore, the utility model is not limited to the specific embodiments disclosed and described above, but some modifications and changes of the utility model should be also included in the scope of the claims of the utility model. In addition, although specific terms are used in the present specification, these terms are for convenience of description only and do not limit the present utility model in any way.
Claims (10)
1. A card producing apparatus, comprising: the feeding mechanism is located between the plurality of processing mechanisms, the discharging mechanism is provided with a first taking and placing unit which can move between the feeding mechanism and the processing mechanisms and take and place materials.
2. The card producing apparatus of claim 1, wherein the card producing apparatus includes an adjustment mechanism adjacent the loading mechanism for adjusting the position of the material.
3. The card production facility of claim 2 wherein said loading mechanism and said unloading mechanism are located at adjacent side edges of said adjustment mechanism, respectively.
4. The card producing apparatus according to claim 2, wherein the adjusting mechanism includes a placement table, a plurality of adjusting members, and a plurality of first driving units, all of the adjusting members being located at different positions of the placement table, respectively, so that a region for placing the material is formed between the adjusting members, each of the first driving units being connected to and driving each of the adjusting members, respectively, so that each of the adjusting members pushes the material from different directions, respectively.
5. The card producing apparatus according to claim 4, wherein the regulating member includes a bar and a plurality of pushing pieces for pushing the material, all of the pushing pieces being fixed to the bar at intervals, the first driving unit being connected to the bar.
6. The card producing apparatus of any one of claims 2-5, wherein the card producing apparatus includes a transfer mechanism disposed beside the adjustment mechanism and configured to transfer material from the loading mechanism to the adjustment mechanism.
7. The card producing apparatus according to claim 6, wherein the transfer mechanism includes a second pick-and-place unit, a second drive unit, and a third drive unit, the second drive unit and the second pick-and-place unit being connected so that the second drive unit drives the second pick-and-place unit to move in a horizontal direction, the third drive unit and the second pick-and-place unit being connected so that the third drive unit drives the second pick-and-place unit to move in a vertical direction.
8. The card producing apparatus of claim 7, wherein the second pick-and-place unit includes a mounting bar and a plurality of suction cups, all of the suction cups being mounted to the mounting bar at intervals.
9. The card producing apparatus according to claim 7, wherein the second driving unit is a motor;
And/or, the third driving unit is a cylinder.
10. The card producing apparatus according to any one of claims 1 to 5, wherein the transport mechanism includes a fourth drive unit and a fifth drive unit, the fourth drive unit being connected to the first pick-and-place unit so that the fourth drive unit drives the first pick-and-place unit to move in a horizontal direction, the fifth drive unit being connected to the first pick-and-place unit so that the fifth drive unit drives the first pick-and-place unit to move in a vertical direction.
Priority Applications (1)
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CN202322777434.XU CN220949956U (en) | 2023-10-16 | 2023-10-16 | Card production equipment |
Applications Claiming Priority (1)
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CN202322777434.XU CN220949956U (en) | 2023-10-16 | 2023-10-16 | Card production equipment |
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CN220949956U true CN220949956U (en) | 2024-05-14 |
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CN202322777434.XU Active CN220949956U (en) | 2023-10-16 | 2023-10-16 | Card production equipment |
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2023
- 2023-10-16 CN CN202322777434.XU patent/CN220949956U/en active Active
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