CN220907598U - Tinning device for processing small motor rotor - Google Patents
Tinning device for processing small motor rotor Download PDFInfo
- Publication number
- CN220907598U CN220907598U CN202322826505.0U CN202322826505U CN220907598U CN 220907598 U CN220907598 U CN 220907598U CN 202322826505 U CN202322826505 U CN 202322826505U CN 220907598 U CN220907598 U CN 220907598U
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- China
- Prior art keywords
- wall
- case
- fan heater
- mounting plate
- motor rotor
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- 238000012545 processing Methods 0.000 title claims abstract description 16
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000007788 liquid Substances 0.000 claims abstract description 27
- 238000003860 storage Methods 0.000 claims abstract description 18
- 238000012546 transfer Methods 0.000 claims abstract description 5
- 238000007664 blowing Methods 0.000 claims description 6
- 238000003754 machining Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 description 9
- 238000013461 design Methods 0.000 description 6
- 230000006978 adaptation Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
Landscapes
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The utility model discloses a tinning device for processing a small motor rotor, which comprises a case, wherein transparent operation doors are connected to two sides of the case, a tin liquid accommodating tank is connected to the bottom of the inner wall of the case, a mounting plate is connected to the inner wall of the case, a hollow groove is formed in the mounting plate, an automatic positioning structure is connected to one side of the hollow groove, a movable mounting block is connected to the automatic positioning structure, an electric cylinder is connected to the movable mounting block, a three-jaw chuck is connected to the output end of the electric cylinder through a supporting rod and a transfer plate, L-shaped limiting rods for fixing the rotor are connected to three clamping blocks positioned on the three-jaw chuck, a fan heater and an air exhauster are respectively connected to two sides of the case, a plurality of fan heaters are connected to a fan heater pipeline, an arc-shaped mounting plate is connected to the upper side of the tin liquid accommodating tank, a plurality of fan heaters are connected to the arc-shaped mounting plate, an air inlet end pipeline of the air exhauster is connected to a gas collecting cover, the gas collecting cover is arranged on one side of the inner wall of the case, a storage frame is connected to one side of the inner wall of the case, and a switch door is hinged to the case beside the storage frame.
Description
Technical Field
The utility model belongs to the technical field of motor rotor machining, and particularly relates to a tinning device for small motor rotor machining.
Background
Along with the increasing demands of society, the production demands of motors are increasing, and the motors consist of a rotor and a stator, which are conversion devices for realizing electric energy and mechanical energy and electric energy. The motor rotor is divided into a motor rotor and a generator rotor. The processing process flow of the motor rotor is one of important links in the electromechanical manufacturing industry. The existing process of producing the motor rotor needs to be tinned. However, the traditional tinning mode has a plurality of defects, when the rotor is tinned, workers need to hold pliers to put the rotor in tin liquid for tinning, the tin liquid is easy to splash outwards in the manual operation process, the working table surface is easy to damage, certain harm can be caused to the body of the operator, in addition, harmful gas is easy to generate during tinning, and the human body is also damaged under the condition of no protective measures in an open environment.
Disclosure of utility model
In view of the above-mentioned problems with the background art, the present utility model has as its object: aims at providing a tinning device for processing a small motor rotor.
In order to achieve the technical purpose, the utility model adopts the following technical scheme:
The tinning device for processing the small motor rotor comprises a machine case, wherein transparent operation doors are connected to two sides of the machine case, a tin liquid accommodating tank is connected to the bottom of the inner wall of the machine case, a mounting plate is connected to the inner wall of the machine case, a hollow groove is formed in the mounting plate, an automatic positioning structure is connected to one side of the hollow groove, a movable mounting block is connected to the automatic positioning structure, an electric cylinder is connected to the movable mounting block, a three-jaw chuck is connected to the output end of the electric cylinder through a supporting rod and a transfer plate, and L-shaped limiting rods for fixing the rotor are connected to three clamping blocks of the three-jaw chuck;
The fan heater comprises a fan heater, a tin liquid accommodating tank, an arc-shaped mounting plate, a plurality of fan heaters, a gas collecting hood, a storage frame and a switch door, wherein the fan heaters and the gas exhauster are respectively connected to two sides of the fan heater, the fan heaters are connected to the fan heater through pipelines, the arc-shaped mounting plate is connected to the upper side of the tin liquid accommodating tank, the fan heaters are connected to the arc-shaped mounting plate, the gas collecting hood is connected to the gas inlet end of the gas exhauster through pipelines, the gas collecting hood is arranged on one side of the inner wall of the fan heater, the storage frame is connected to one side of the inner wall of the fan heater, and the switch door is hinged to the other side of the storage frame of the fan heater.
Further limited, tin liquid holds jar and is the setting of bucket formula, tin liquid holds jar upside and is connected with umbrella-type opening anti-overflow frame, and such structural design can effectively prevent that tin liquid from spilling over tin liquid and holding jar and destroying each subassembly of quick-witted incasement portion at the tinning in-process, prolongs the life of each subassembly.
Further limited, automatic positioning structure includes the motor, the output of motor is connected with the threaded rod, threaded rod shaft body external wall connection has the nut cover of matching, the nut cover is connected with the slider, the empty slot one side of mounting panel is equipped with the gliding spout of adaptation slider, the slider is connected in removal installation piece one side, and such structural design can drive removal installation piece automatically regulated position through the motor as power end and each coupling assembling cooperation.
Further limiting, the L-shaped limiting rod comprises a vertical block and a transverse block, the vertical block is arranged in a manually-adjusted telescopic structure, the length of the L-shaped limiting rod can be flexibly adjusted through the structural design, the initial height of the rotor can be adaptively adjusted according to the liquid level inside the tin liquid accommodating tank, and the processing efficiency is convenient to improve.
Further prescribing a limit to, the open end of accomodating the frame is the setting of fighting, accomodate and be connected with the support column between frame bottom and the quick-witted inner wall, such structural design can prevent that the rotor from dropping when placing in accomodating the frame after the tin-plating, consolidates the structural stability of accomodating the frame.
The beneficial effects of the utility model are as follows:
1. The utility model comprises a mounting plate, an automatic positioning structure, a movable mounting block, an electric cylinder, a three-jaw chuck, an L-shaped limiting rod, an arc mounting plate, a fan heater, a blowing fan, an air extractor, a gas collecting hood, a storage frame and other components which are connected with a case.
Drawings
The utility model can be further illustrated by means of non-limiting examples given in the accompanying drawings;
FIG. 1 is a schematic cross-sectional view showing the overall structure of an embodiment of a tinning device for processing a rotor of a small motor according to the present utility model;
Fig. 2 is a schematic view showing a structure at a in fig. 1 of a tinning device for small motor rotor processing according to an embodiment of the present utility model;
fig. 3 is a schematic view showing a structure at B in fig. 1 of a tinning device for small motor rotor processing according to an embodiment of the present utility model.
The main reference numerals are as follows:
The machine case 1, the transparent operation door 101, the mounting plate 102, the empty slot 103, the sliding chute 1031, the movable mounting block 104, the electric cylinder 105, the supporting rod 1051, the transfer plate 1052, the three-jaw chuck 106, the clamping block 1061 and the L-shaped limiting rod 107;
Tin liquid containing tank 2, arc-shaped mounting plate 2001 and umbrella-shaped opening overflow-preventing frame 201;
a rotor 3;
motor 4, threaded rod 401;
a fan heater 5 and a blowing fan 501;
an air extractor 6 and a gas-collecting hood 601;
a storage frame 7, a switch door 701, and a support column 702.
Detailed Description
In order that those skilled in the art will better understand the present utility model, the following technical scheme of the present utility model will be further described with reference to the accompanying drawings and examples.
As shown in fig. 1-3, the tinning device for processing the small motor rotor comprises a machine case 1, wherein both sides of the machine case 1 are connected with transparent operation doors 101, the bottom of the inner wall of the machine case 1 is connected with a tin liquor containing tank 2, the inner wall of the machine case 1 is connected with a mounting plate 102, the mounting plate 102 is provided with a hollow groove 103, the mounting plate 102 is connected with an automatic positioning structure at one side of the hollow groove 103, the automatic positioning structure is connected with a movable mounting block 104, the movable mounting block 104 is connected with an electric cylinder 105, the output end of the electric cylinder 105 is connected with a three-jaw chuck 106 through a supporting rod 1051 and a transfer plate 1052, and three clamping blocks 1061 positioned on the three-jaw chuck 106 are all connected with L-shaped limiting rods 107 for fixing the rotor 3;
The fan heater is connected with fan heater 5 and air exhauster 6 respectively in quick-witted case 1 both sides, and fan heater 5 pipe connection has a plurality of blowing fans 501, and tin liquid holds jar 2 upside and is connected with arc mounting panel 2001, and a plurality of blowing fans 501 are connected at arc mounting panel 2001, and the air inlet end pipe connection of air exhauster 6 has gas collecting channel 601, and gas collecting channel 601 sets up in quick-witted case 1 inner wall one side, and quick-witted case 1 inner wall one side is connected with accomodates frame 7, and quick-witted case 1 is at accomodating the other switch door 701 that articulates of frame 7.
In the embodiment, a worker opens the transparent operation door 101 at one side, firstly, the movable mounting block 104 and the connecting component thereof are required to be adjusted to be right above the tin liquid containing tank 2 through an automatic positioning structure, then the rotor 3 is held by hand, the inner ring of the rotor 3 is sleeved upwards from the bottom ends of the L-shaped limiting rods 107, the distance between the clamping blocks 1061 of the three-jaw chuck 106 is controlled to be increased until the inner wall of the rotor 3 is tightly contacted with the outer wall of the L-shaped limiting rods 107, and meanwhile, in the process, the worker moves the rotor 3 downwards until the bottom of the rotor 3 is contacted with the upper side of the transverse block of the L-shaped limiting rods 107, and at the moment, the transverse block has an effect of preventing the rotor 3 from falling;
After the staff fixes the rotor 3, the staff closes the transparent operation door 101, the central controller controls the output end of the electric cylinder 105 to move downwards until the rotor 3 on the L-shaped limiting rod 107 is completely soaked in the tin liquor containing tank 2, at the moment, the central controller controls the three-jaw chuck 106 to drive the distance between the corresponding L-shaped limiting rods 107 to be smaller, so that the transverse block part of the L-shaped limiting rod 107 always contacts with one part of the rotor 3 to prevent the rotor from falling, and in the process, the rotor 3 is completely soaked in the tin liquor to realize the tin plating;
After the rotor 3 is tinned, the control electric cylinder 105 drives the L-shaped limiting rod 107 and the rotor 3 to rise through the connecting component until the rotor 3 is located at the height of the arc-shaped mounting plate 2001, the fan heater 5 is started, the fan heater 5 blows hot air to the rotor 3 after tinning through the fan heater 501, the rotor 3 has a drying effect, after a period of drying, the fan heater 5 and the fan heater 501 are stopped, the automatic positioning structure drives the movable mounting block 104 and the connecting component thereof to move to the upper side of the storage frame 7, the output end of the control electric cylinder 105 moves downwards until the bottom of the L-shaped limiting rod 107 contacts the bottom of the inner wall of the storage frame 7, the distance between the three clamping blocks 1061 of the three-jaw chuck 106 is controlled to be reduced, the rotor 3 completely falls out of the L-shaped limiting rod 107 and remains in the storage frame 7, and after the processing is finished, a worker opens the switch door 701 to perform manual discharging.
It should be noted that in the whole processing process, the air extractor 6 is always started, the air extractor 6 collects the corresponding gas container through the gas collecting hood 601 for reprocessing, and the personnel is prevented from breathing in harmful gas to the body for a long time in the tinning process, so that the safety is improved.
Preferably, tin liquid holds jar 2 and is the setting of bucket type, and tin liquid holds jar 2 upside and is connected with umbrella-type opening anti-overflow frame 201, and such structural design can effectively prevent that tin liquid from spilling over tin liquid and holds jar 2 and destroy each subassembly of quick-witted incasement portion at the tinning in-process, prolongs the life of each subassembly. In practice, other structural shapes that can prevent the tin liquid from overflowing the tin liquid accommodating tank 2 may be specifically considered according to the specific circumstances.
Preferably, the automatic positioning structure comprises a motor 4, the output end of the motor 4 is connected with a threaded rod 401, the outer wall of the shaft body of the threaded rod 401 is connected with a matched nut sleeve, the nut sleeve is connected with a sliding block, one side of a hollow groove 103 of a mounting plate 102 is provided with a sliding chute 1031 for adapting the sliding block to slide, the sliding block is connected on one side of a movable mounting block 104, and the automatic positioning structure can drive the movable mounting block 104 to automatically adjust the position through the cooperation of the motor 4 serving as a power end and each connecting component. In the embodiment, the motor 4 drives the threaded rod 401 at the output end to rotate, and the threaded rod 401 drives the nut sleeve and the sliding block to horizontally move in the sliding groove when rotating, and the sliding block drives the movable mounting block 104 to move along with the nut sleeve and the sliding block, so that the aim of automatically adjusting the position is fulfilled.
Preferably, the L-shaped limiting rod 107 comprises a vertical block and a horizontal block, the vertical block is arranged in a manually-adjusted telescopic structure, the length of the L-shaped limiting rod 107 can be flexibly adjusted through the structural design, the initial height of the rotor 3 can be adjusted according to the liquid level adaptation in the tin liquor accommodating tank 2, and the processing efficiency is convenient to improve. In practice, other structural shapes that facilitate the improvement of the processing efficiency may be specifically considered according to the specific circumstances.
Preferably, the open end of the storage frame 7 is in a bucket-shaped arrangement, and a support column 702 is connected between the bottom of the storage frame 7 and the inner wall of the case 1, so that the rotor 3 can be prevented from falling off when being placed in the storage frame 7 after being plated with tin, and the structural stability of the storage frame 7 is reinforced. In practice, other structural shapes of the receiving frame 7, which can facilitate material receiving and have a stable structure, may be specifically considered according to specific situations.
The above embodiments are merely illustrative of the principles of the present utility model and its effectiveness, and are not intended to limit the utility model. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the utility model. Accordingly, it is intended that all equivalent modifications and variations of the utility model be covered by the claims of this utility model, which are within the skill of those skilled in the art, can be made without departing from the spirit and scope of the utility model disclosed herein.
Claims (5)
1. The utility model provides a little motor rotor processing is with tinning stack, includes quick-witted case (1), machine case (1) both sides all are connected with transparent operation door (101), machine case (1) inner wall bottom is connected with tin liquid and holds jar (2), its characterized in that: the automatic positioning device is characterized in that a mounting plate (102) is connected to the inner wall of the chassis (1), a hollow groove (103) is formed in the mounting plate (102), an automatic positioning structure is connected to one side of the hollow groove (103), a movable mounting block (104) is connected to the automatic positioning structure, an electric cylinder (105) is connected to the movable mounting block (104), a three-jaw chuck (106) is connected to the output end of the electric cylinder (105) through a supporting rod (1051) and a transfer plate (1052), and L-shaped limiting rods (107) used for fixing a rotor (3) are connected to three clamping blocks (1061) of the three-jaw chuck (106);
The fan heater comprises a fan heater body, a fan heater (5) and an air extractor (6) are respectively connected to two sides of the fan heater (1), a plurality of blowing fans (501) are connected to the upper side of a tin liquid accommodating tank (2), a plurality of blowing fans (501) are connected to the arc-shaped mounting plate (2001), an air inlet end pipeline of the air extractor (6) is connected with an air collecting cover (601), the air collecting cover (601) is arranged on one side of the inner wall of the fan heater (1), a storage frame (7) is connected to one side of the inner wall of the fan heater (1), and an opening and closing door (701) is hinged beside the storage frame (7) to the fan heater (1).
2. A tinning device for small motor rotor machining according to claim 1, characterized in that: tin liquid holds jar (2) and is the setting of bucket type, tin liquid holds jar (2) upside and is connected with umbrella-type opening anti-overflow frame (201).
3. A tinning device for small motor rotor machining according to claim 2, characterized in that: the automatic positioning structure comprises a motor (4), the output end of the motor (4) is connected with a threaded rod (401), the outer wall of a shaft body of the threaded rod (401) is connected with a matched nut sleeve, the nut sleeve is connected with a sliding block, one side of a hollow groove (103) of the mounting plate (102) is provided with a sliding groove (1031) for adapting to the sliding block, and the sliding block is connected to one side of a movable mounting block (104).
4. A tinning device for small motor rotor machining according to claim 3, characterized in that: the L-shaped limiting rod (107) comprises a vertical block and a transverse block, and the vertical block is arranged in a manually-adjusted telescopic structure.
5. A tinning apparatus for small motor rotor machining according to claim 4, wherein: the opening end of the storage frame (7) is arranged in a bucket shape, and a support column (702) is connected between the bottom of the storage frame (7) and the inner wall of the case (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322826505.0U CN220907598U (en) | 2023-10-20 | 2023-10-20 | Tinning device for processing small motor rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322826505.0U CN220907598U (en) | 2023-10-20 | 2023-10-20 | Tinning device for processing small motor rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220907598U true CN220907598U (en) | 2024-05-07 |
Family
ID=90902886
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322826505.0U Active CN220907598U (en) | 2023-10-20 | 2023-10-20 | Tinning device for processing small motor rotor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220907598U (en) |
-
2023
- 2023-10-20 CN CN202322826505.0U patent/CN220907598U/en active Active
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