CN220883123U - Full-automatic all-in-one of moulding plastics - Google Patents
Full-automatic all-in-one of moulding plastics Download PDFInfo
- Publication number
- CN220883123U CN220883123U CN202322657309.5U CN202322657309U CN220883123U CN 220883123 U CN220883123 U CN 220883123U CN 202322657309 U CN202322657309 U CN 202322657309U CN 220883123 U CN220883123 U CN 220883123U
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- injection molding
- feeding belt
- base
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- automatic
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- 238000000465 moulding Methods 0.000 title description 2
- 229920003023 plastic Polymers 0.000 title description 2
- 239000004033 plastic Substances 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 238000001746 injection moulding Methods 0.000 claims abstract description 32
- 238000009966 trimming Methods 0.000 claims abstract description 25
- 238000002347 injection Methods 0.000 claims abstract description 15
- 239000007924 injection Substances 0.000 claims abstract description 15
- 238000012545 processing Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 10
- 210000000078 claw Anatomy 0.000 claims description 9
- 210000004907 gland Anatomy 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 4
- 241000252254 Catostomidae Species 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
Abstract
The utility model provides an injection molding full-automatic all-in-one machine, which comprises injection molding equipment, an injection molding machine and an injection molding machine, wherein the injection molding equipment comprises an injection mold; the material taking mechanism comprises a six-axis robot; an automatic feed mechanism comprising a slidable base and a preheating device; the pouring gate processing mechanism comprises a first trimming mechanism and a second trimming mechanism, and the automatic boxing mechanism comprises a first feeding belt, a moving module, a second feeding belt and a fixed platform. Firstly, insert is placed on a base and is subjected to preheating treatment through preheating equipment, then a six-axis robot picks up and is placed in an injection mold to perform injection molding, then the six-axis robot takes out a cover after injection molding and is placed in a gate processing mechanism to perform stub bar trimming, then a first feeding belt conveys an empty box to a specified position, finally the six-axis robot picks up a product to be stacked in the box, a second feeding belt conveys the stacked box, a traditional manual operation mode is completely replaced, the carrying links are reduced, the cost is saved, and meanwhile, the production efficiency is improved.
Description
Technical Field
The utility model relates to the field of automatic installation equipment, in particular to a full-automatic injection molding all-in-one machine.
Background
The cover shown in fig. 1 comprises a main body, an insert is embedded in the main body, the insert comprises a screw and a nut, and the production process of the conventional cover comprises the following steps: 1. sleeving the nut on the screw rod and heating the combined nut and the screw rod; 2. manually placing the insert in an injection mold and injecting; 3. taking the injection molded cover out of the injection mold, and manually trimming the connected covers to form a single cover; 4. the covers are manually stacked side by side in the box. The production process of the traditional cover is finished by manual operation, and the following exists: 1. all the working procedures need manual operation, and the labor cost is high; 2. operations such as carrying exist among the procedures, so that the connection is not smooth, and the production efficiency is low.
Disclosure of utility model
The utility model provides a full-automatic injection molding integrated machine, and aims to solve the technical problems that all the working procedures need manual operation, the labor cost is high and the production efficiency is low.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: a full-automatic injection molding integrated machine comprises
An injection molding apparatus comprising an injection mold;
The material taking mechanism comprises a six-axis robot, wherein the six-axis robot comprises a base with the tail end arranged, a plurality of groups of clamping mechanisms are arranged around the base, and a plurality of suckers are arranged at the end part of the base;
The automatic feeding mechanism comprises a slidable base and preheating equipment, wherein a lifting positioning protrusion is arranged on the base, and the preheating equipment is arranged above the sliding direction of the base;
The gate processing mechanism comprises a first trimming mechanism and a second trimming mechanism, wherein the first trimming mechanism comprises two fixing seats which can slide relatively, the fixing seats comprise arc-shaped clamping claws which are arranged oppositely, the second trimming mechanism comprises a positioning shaft, two sides of the positioning shaft are provided with movable pneumatic cutting pliers,
The automatic boxing mechanism comprises a first feeding belt, a moving module, a second feeding belt and a fixed platform, wherein the tail end of the first feeding belt is close to the moving module, the output end of the second feeding belt is close to the moving module, the fixed platform is arranged above the first feeding belt and is close to one side of the moving module, the moving module comprises a push rod, and the push rod can be close to or far away from the second feeding belt.
Further, the clamping mechanism comprises a clamping cylinder, a positioning plate, a clamping sleeve and a return spring, the clamping sleeve is installed on a piston rod of the clamping cylinder, and the positioning plate is installed on the base through the return spring.
Further, the automatic feeding mechanism further comprises a first vibration disc and a second vibration disc, wherein the first vibration disc is provided with a first manipulator along the tail end of the transmission, and the second vibration disc is provided with a second manipulator along the tail end of the transmission direction.
Further, the fixed seat is further provided with a gland, and the gland is arranged on one side close to the arc-shaped clamping jaw.
Further, the gate processing mechanism further includes a stub bar collection box.
Further, the moving module further comprises a top plate and a driving belt, the rotation direction of the driving belt is the driving direction of the first feeding belt, and the top plate is arranged between the driving belts in a liftable mode.
Compared with the prior art, the utility model has the beneficial effects that:
The full-automatic injection molding integrated machine has a simple structure and reasonable and smart design, comprises injection molding equipment, and comprises an injection mold; the material taking mechanism comprises a six-axis robot, the six-axis robot comprises a base with the tail end arranged, a plurality of groups of clamping mechanisms are arranged around the base, and a plurality of suckers are arranged at the end part of the base; the automatic feeding mechanism comprises a slidable base and preheating equipment, wherein a lifting positioning protrusion is arranged on the base, and the preheating equipment is arranged above the sliding direction of the base; the gate processing mechanism comprises a first trimming mechanism and a second trimming mechanism, the first trimming mechanism comprises two fixing seats capable of sliding relatively, the fixing seats comprise arc-shaped clamping claws which are arranged relatively, the second trimming mechanism comprises a positioning shaft, two sides of the positioning shaft are provided with movable pneumatic cutting pliers, the automatic boxing mechanism comprises a first feeding belt, a moving module, a second feeding belt and a fixing platform, the tail end of the first feeding belt is close to the moving module, the output end of the second feeding belt is close to the moving module, the fixing platform is arranged on one side, close to the moving module, of the first feeding belt, the moving module comprises a push rod, and the push rod can be close to or far away from the second feeding belt. Firstly, insert is placed on a base and is subjected to preheating treatment through preheating equipment, then a six-axis robot picks up and is placed in an injection mold to perform injection molding, then the six-axis robot takes out a cover after injection molding and is placed in a gate processing mechanism to perform stub bar trimming, then a first feeding belt conveys an empty box to a specified position, finally the six-axis robot picks up a product to be stacked in the box, a second feeding belt conveys the stacked box, a traditional manual operation mode is completely replaced, the carrying links are reduced, the cost is saved, and meanwhile, the production efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a lid construction;
FIG. 2 is an exploded view of the lid;
FIG. 3 is a schematic view of a fully automatic injection molding machine according to the present utility model;
FIG. 4 is a schematic view of a take-off mechanism of a fully automatic injection molding machine according to the present utility model;
FIG. 5 is a schematic view of a six-axis robot of an injection molding full-automatic all-in-one machine;
FIG. 6 is a schematic view of the structure of an automatic feed mechanism and gate handling mechanism of a fully automatic injection molding machine according to the present utility model;
FIG. 7 is a schematic view of a gate handling mechanism of a fully automatic injection molding machine according to the present utility model;
Fig. 8 is a schematic structural view of an automatic boxing mechanism of the full-automatic injection molding integrated machine.
Description of the main reference signs
10. An injection molding apparatus;
20. A material taking mechanism; 201. a six-axis robot; 2011. a clamping cylinder; 2012. a jacket; 2013. a positioning plate; 2014. a return spring; 2015. a suction cup;
30. An automatic feeding mechanism; 301. a base; 3011. positioning the bulge; 302. a preheating device; 303. a first vibration plate; 304. a second vibration plate; 305. a first manipulator; 306. a second manipulator;
40. A gate processing mechanism; 401. arc-shaped clamping jaws; 402. a gland; 403. positioning a shaft; 404. pneumatic cutting pliers; 405. a stub bar collecting box body;
50. An automatic boxing mechanism; 501. a first feed belt; 502. a second feeding belt; 503. a fixed platform; 504. a push rod; 505. a top plate; 506. a drive belt;
60. a cover; 601. an insert; 6011. a screw; 6012. and (3) a nut.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
Examples
Referring to the cap 60 shown in fig. 1-2, comprising an injection molded body and an insert 601, the insert 601 comprises a screw 6011 and a nut 6012.
Referring to FIG. 3, the utility model discloses a full-automatic injection molding integrated machine, which comprises an injection molding device 10, including an injection mold; the injection mold is used to injection mold the cap 60.
Referring to fig. 4-5, the material taking mechanism 20 comprises a six-axis robot 201, the six-axis robot 201 comprises a base with a tail end, a plurality of groups of clamping mechanisms are arranged around the base, and a plurality of sucking discs 2015 are arranged at the end of the base; specifically, the clamping mechanism includes a clamping cylinder 2011, a positioning plate 2013, a jacket 2012 and a return spring 2014, the jacket 2012 is mounted on a piston rod of the clamping cylinder 2011, the positioning plate 2013 is mounted on the base through the return spring 2014, when the insert 601 is to be picked up, the jacket 2012 is sleeved on the screw 6011 of the insert 601, the clamping cylinder 2011 is controlled to push out so that the jacket 2012 expands, and the opened jacket 2012 is fixed in a shaft hole of the screw 6011 from inside, so that the insert 601 can be picked up and the cover 60 with the insert 601 can be picked up; the suction cups 2015 provided at the ends of the base can be used to hold the individual lids 60 formed after trimming, two side-by-side lids 60 at a time.
Referring to fig. 6, the automatic feeding mechanism 30 includes a slidable base 301 and a preheating device 302, a liftable positioning protrusion 3011 is provided on the base 301, a lifting cylinder is further provided on the base 301, the lifting cylinder can adjust the height of the positioning protrusion 3011, the preheating device 302 is provided above the sliding direction of the base 301, wherein the preheating device includes a housing and a spiral heating pipe in the housing, the base 301 is lifted into the housing, an insert 601 is placed in the spiral heating pipe, and the heating pipe heats the insert; the positioning protrusion 3011 is used for placing the positioning insert 601; specifically, the automatic feeding mechanism 30 further includes a first vibration plate 303 and a second vibration plate 304, the first vibration plate 303 is provided with a first manipulator 305 along the end of the transmission, the second vibration plate 304 is provided with a second manipulator 306 along the end of the transmission direction, the first vibration plate 303 conveys the screw 6011 of the insert 601 to be close to the base 301, the first manipulator 305 picks up the screw 6011 to be positioned to be raised 3011, the base 301 slides to be close to the second manipulator 306, the second vibration plate 304 conveys the nut 6012 of the insert 601 to be close to the base 301, and the second manipulator 306 picks up the nut 6012 to be on the screw 6011 of the base 301, so that the automatic assembly of the insert 601 is realized. When the base 301 moves below the preheating device 302, the lifting cylinder is controlled to push the base 301 upwards so that the insert 601 on the protrusion is placed in the preheating device 302 for heating treatment, and the heated insert 601 is picked up by the six-axis robot 201 and moves into an injection mold for injection molding.
Referring to fig. 6-7, the gate processing mechanism 40 includes a first trimming mechanism and a second trimming mechanism, the first trimming mechanism includes two fixing seats capable of sliding relatively, the fixing seats include two arc-shaped claws 401 which are arranged relatively, specifically, the two arc-shaped claws 401 are respectively arranged on piston rods of two cylinders, the two cylinders are stacked and opposite in direction, the two cylinders are controlled to control the arc-shaped claws 401 to open and close, the six-axis robot 201 places the injection molded cover 60 between the two arc-shaped claws 401, the two arc-shaped claws 401 close and fix the cover 60, the two fixing seats are respectively arranged on two parallel sliding rails, the fixing seats can slide relatively, after the relative sliding, the material heads connecting the two covers 60 are respectively torn, further, the fixing seats are further provided with a pressing cover 402, the pressing cover 402 is arranged on one side close to the arc-shaped claws 401, the pressing cover 60 is further pressed on the fixing seats, and the cover 60 is prevented from falling out of the fixing seats when the fixing seats slide in opposite directions.
Referring to fig. 6-7, the second trimming mechanism includes a positioning shaft 403, movable pneumatic scissors pliers 404 are disposed on two sides of the positioning shaft 403, specifically, the six-axis robot 201 picks up and places two lids 60 trimmed by the first trimming mechanism on the two positioning shafts 403, the pneumatic scissors pliers 404 approach the lids 60 and control the pneumatic scissors pliers 404 to trim the stubs at two ends of the lids 60, that is, trimming of the stubs of the lids 60 is completed, and then a sucker 2015 at the end of the six-axis robot 201 takes the lids 60 out of the positioning shaft 403 and moves the lids 60 to the automatic boxing mechanism 50.
Further, the gate processing mechanism 40 further includes a stub bar collecting box 405 placed below the second trimming mechanism for collecting the trimmed stub bars.
Referring to fig. 8, the automatic boxing mechanism 50 comprises a first feeding belt 501, a moving module, a second feeding belt 502 and a fixed platform 503, wherein the tail end of the first feeding belt 501 is close to the moving module, the output end of the second feeding belt 502 is arranged close to the moving module, the fixed platform 503 is arranged on one side, above the first feeding belt 501, close to the moving module, the moving module comprises a push rod 504, and the push rod 504 can be close to or far from the second feeding belt 502. Specifically, a paper for covering is placed on the fixed platform 503, a box is placed on the first feeding belt 501 manually, the first feeding belt 501 conveys the box belt moving module, the moving module comprises a top plate 505 and a driving belt 506, the rotating direction of the driving belt 506 is consistent with the driving direction of the first feeding belt 501 and the driving direction of the second feeding belt 502, the top plate 505 is arranged between the driving belts 506 in a lifting mode, the box reaches above the top plate 505 through the driving belt 506, an air cylinder is mounted at the lower end of the top plate 505, the top plate 505 is pushed by the air cylinder to enable the box to upwards leave the driving belt 506, the box is pushed to move towards the top plate 505 near one side of the second feeding belt 502 through the push rod 504, the six-axis robot 201 picks up the paper to cover the whole layer of the cover 60 after the box is fully placed, the six-axis robot 201 picks up the paper to cover the whole layer of the cover 60 circularly, the air cylinder is controlled to fall onto the driving belt 506 again, the box is conveyed to the second feeding belt 502 through the driving belt 502, and finally the box filled with the cover 60 is conveyed out through the second feeding belt 502.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, and various modifications and variations may be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (6)
1. An injection molding full-automatic all-in-one machine is characterized in that; comprising
An injection molding apparatus comprising an injection mold;
The material taking mechanism comprises a six-axis robot, wherein the six-axis robot comprises a base with the tail end arranged, a plurality of groups of clamping mechanisms are arranged around the base, and a plurality of suckers are arranged at the end part of the base;
The automatic feeding mechanism comprises a slidable base and preheating equipment, wherein a lifting positioning protrusion is arranged on the base, and the preheating equipment is arranged above the sliding direction of the base;
The gate processing mechanism comprises a first trimming mechanism and a second trimming mechanism, wherein the first trimming mechanism comprises two fixing seats which can slide relatively, the fixing seats comprise arc-shaped clamping claws which are arranged oppositely, the second trimming mechanism comprises a positioning shaft, two sides of the positioning shaft are provided with movable pneumatic cutting pliers,
The automatic boxing mechanism comprises a first feeding belt, a moving module, a second feeding belt and a fixed platform, wherein the tail end of the first feeding belt is close to the moving module, the output end of the second feeding belt is close to the moving module, the fixed platform is arranged above the first feeding belt and is close to one side of the moving module, the moving module comprises a push rod, and the push rod can be close to or far away from the second feeding belt.
2. The fully automatic injection molding machine according to claim 1, wherein: the clamping mechanism comprises a clamping cylinder, a positioning plate, a clamping sleeve and a return spring, wherein the clamping sleeve is installed on a piston rod of the clamping cylinder, and the positioning plate is installed on the base through the return spring.
3. The fully automatic injection molding machine according to claim 1, wherein: the automatic feeding mechanism further comprises a first vibrating disc and a second vibrating disc, wherein the first vibrating disc is provided with a first manipulator along the tail end of the transmission, and the second vibrating disc is provided with a second manipulator along the tail end of the transmission direction.
4. The fully automatic injection molding machine according to claim 1, wherein: the fixed seat is further provided with a gland, and the gland is arranged on one side close to the arc-shaped clamping jaw.
5. The fully automatic injection molding machine according to claim 1, wherein: the gate processing mechanism further includes a stub bar collection box.
6. The fully automatic injection molding machine according to claim 1, wherein: the movable module further comprises a top plate and a transmission belt, the rotation direction of the transmission belt is the transmission direction of the first feeding belt, and the top plate is arranged between the transmission belts in a liftable mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322657309.5U CN220883123U (en) | 2023-09-28 | 2023-09-28 | Full-automatic all-in-one of moulding plastics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322657309.5U CN220883123U (en) | 2023-09-28 | 2023-09-28 | Full-automatic all-in-one of moulding plastics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220883123U true CN220883123U (en) | 2024-05-03 |
Family
ID=90873950
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322657309.5U Active CN220883123U (en) | 2023-09-28 | 2023-09-28 | Full-automatic all-in-one of moulding plastics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220883123U (en) |
-
2023
- 2023-09-28 CN CN202322657309.5U patent/CN220883123U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant |