CN220871719U - Full-length warping all-in-one machine for inner diameter of powder metallurgy product - Google Patents
Full-length warping all-in-one machine for inner diameter of powder metallurgy product Download PDFInfo
- Publication number
- CN220871719U CN220871719U CN202322672899.9U CN202322672899U CN220871719U CN 220871719 U CN220871719 U CN 220871719U CN 202322672899 U CN202322672899 U CN 202322672899U CN 220871719 U CN220871719 U CN 220871719U
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- inner diameter
- frame
- warping
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- powder metallurgy
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- 238000004663 powder metallurgy Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000001514 detection method Methods 0.000 claims abstract description 35
- 238000007689 inspection Methods 0.000 claims abstract description 13
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 4
- 239000000843 powder Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The utility model discloses a full-length warping and full-detection all-in-one machine for an inner diameter of a powder metallurgy product, which comprises a first machine frame, wherein one side of the first machine frame is provided with a second machine frame, the top end of the second machine frame is fixedly provided with a workpiece carrying mechanism and an inner diameter detection mechanism, the workpiece carrying mechanism is positioned at the front end of the inner diameter detection mechanism, one side of the second machine frame is provided with a workpiece vibration disc mechanism, one side of the second machine frame is provided with a full-yield and warping detection mechanism, and the full-yield and warping detection mechanism comprises a stop block, a first guide groove, a second guide groove, a movable sliding plate, a second mounting plate and a connecting plate. The utility model saves labor, reduces labor cost, does not need personnel to participate in the inspection process, only needs to add materials and take away finished products at regular time by operators, has stable product quality, avoids the conditions of missing detection and false detection, improves the working efficiency and has strong practicability.
Description
Technical Field
The utility model relates to the technical field of powder metallurgy product processing equipment, in particular to a full-length warping and full-detection integrated machine for an inner diameter of a powder metallurgy product.
Background
Powder metallurgy is a process technique for producing metal powders or producing metal materials, composite materials, and various types of articles from metal powders (or a mixture of metal powders and non-metal powders) as a raw material by forming and sintering. The powder metallurgy method is similar to the ceramic production, and belongs to the powder sintering technology, so that a series of new powder metallurgy technology can be used for preparing ceramic materials. Because of the advantages of the powder metallurgy technology, the novel material has become a key for solving the problem of the novel material, and plays a role in the development of the novel material; the powder metallurgy product needs to be detected in three dimensions of inner diameter, full length and warping during production and processing.
At present, all the full-detection procedures of three dimensions of the inner diameter, the full length and the warping of the powder metallurgy product are all detected by using a plug gauge and other measuring tools manually, so that the efficiency is low, the labor intensity of workers is high, and in addition, the condition of manual error and omission is also caused; therefore, the existing use requirements are not satisfied.
Disclosure of utility model
The utility model aims to provide a full-length warping and total-detection integrated machine for the inner diameter of a powder metallurgy product, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a full-length warpage all-in-one of powder metallurgy product internal diameter, includes first frame, the second frame is installed to one side of first frame, the top fixed mounting of second frame has work piece transport mechanism and internal diameter detection mechanism, and work piece transport mechanism is located internal diameter detection mechanism's front end, one side of second frame is provided with work piece vibration dish mechanism, one side of second frame is provided with full production and warpage detection mechanism, full production and warpage detection mechanism includes dog, first baffle box, second baffle box, movable slide, second mounting panel and connecting plate, the surface central point of second mounting panel puts and is provided with movable slide, the top of movable slide is provided with the dog, the upper surface one side fixed mounting of second mounting panel has first baffle box, the lower surface one side fixed mounting of second mounting panel has the second baffle box, internal diameter detection mechanism includes first mounting panel, displacement sensor, lift cylinder and plug gauge, the lift cylinder is installed to one side of the outer wall of first mounting panel, the opposite side of first mounting panel is provided with displacement sensor, the below of displacement sensor is provided with the plug gauge.
Preferably, the front end and the rear end of the second mounting plate are both provided with connecting plates, and the connecting plates are arranged on one sides of the front end and the rear end of the outer wall of the second frame.
Preferably, a push-pull mechanism is arranged at the bottom of the movable sliding plate, and the push-pull mechanism is arranged at the top end of the inner side of the second frame.
Preferably, a PLC control box is installed on the front end face of the second rack.
Preferably, the top of the first frame is provided with a first collecting tank and a second collecting tank, the first collecting tank is located at one side of the second collecting tank, the first guide tank is located above the first collecting tank, and the second guide tank is located above the second collecting tank.
Preferably, the distance between the stop block and the movable sliding plate is 0.03-0.05 mm longer than the total length of the detected standard workpiece.
Compared with the prior art, the utility model has the beneficial effects that: according to the utility model, through the cooperation arrangement of a series of structures, an operator can put a certain number of workpieces into the bin on the workpiece vibration disc mechanism, the workpiece vibration disc mechanism can automatically work without manual intervention, a finished product automatically falls into the first collecting groove, so that the productivity and the detection reliability are improved, in the process, the workpiece vibration disc mechanism flows out into the first poking claw on the workpiece conveying mechanism, the workpiece conveying mechanism brings the workpieces to the inner diameter detection station, the plug gauge of the inner diameter detection mechanism falls down, if the inner diameter is larger than the lower limit, the plug gauge is inserted into the workpieces, if the inner diameter is smaller than the lower limit, the plug gauge is retracted, the displacement sensor detects that the plug gauge is retracted, the workpieces are judged to be unqualified, the workpieces are brought to the full length and warp detection mechanism by the second poking claw on the workpiece conveying mechanism, the principle of the mechanism is that a stop block is arranged above the 45-degree inclined movable sliding plate, the distance between the stop block and the movable sliding plate is 0.03-0.05 mm larger than the total length of the workpieces, if the workpieces can slide smoothly, otherwise, the workpieces are judged to be unqualified, so that the workpiece is saved, the manual inspection is reduced, the labor efficiency is reduced, the operator is not needed to take the quality is improved, the quality is stable, and the operator is stopped, and the operator is required to take the quality is stable.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic structural view of the inner diameter detecting mechanism of the present utility model;
FIG. 3 is a schematic diagram of the full-product warp detection mechanism according to the present utility model.
In the figure: 1. an inner diameter detection mechanism; 101. a first mounting plate; 102. a displacement sensor; 103. a lifting cylinder; 104. plug gauge; 2. a workpiece handling mechanism; 3. full production and warping detection mechanism; 301. a stop block; 302. a first guide chute; 303. a second guide chute; 304. a movable slide plate; 305. a second mounting plate; 306. a connecting plate; 4. a first collection tank; 5. a first frame; 6. a PLC control box; 7. a workpiece vibration plate mechanism; 8. a second frame; 9. a second collection tank; 10. a push-pull mechanism.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-3, an embodiment of the present utility model is provided: the full-length warping and full-detection integrated machine for the inner diameter of the powder metallurgy product comprises a first frame 5, a second frame 8 is arranged on one side of the first frame 5, a workpiece carrying mechanism 2 and an inner diameter detection mechanism 1 are fixedly arranged at the top end of the second frame 8, the workpiece carrying mechanism 2 is positioned at the front end of the inner diameter detection mechanism 1, a workpiece vibration disc mechanism 7 is arranged on one side of the second frame 8, a full-production and warping detection mechanism 3 is arranged on one side of the second frame 8, the full-production and warping detection mechanism 3 comprises a stop block 301, a first guide groove 302, a second guide groove 303, a movable slide plate 304, a second mounting plate 305 and a connecting plate 306, the movable slide plate 304 is arranged at the center of the surface of the second mounting plate 305, the stop block 301 is arranged above the movable slide plate 304, the first guide groove 302 is fixedly arranged on one side of the upper surface of the second mounting plate 305, the second guide groove 303 is fixedly arranged on one side of the lower surface of the second mounting plate 305, the inner diameter detection mechanism 1 comprises a first mounting plate 101, a displacement sensor 102, a lifting cylinder 103 and a plug gauge 104, wherein the lifting cylinder 103 is arranged on one side of the outer wall of the first mounting plate 101, the displacement sensor 102 is arranged on the other side of the outer wall of the first mounting plate 101, the plug gauge 104 is arranged below the displacement sensor 102, the front end and the rear end of a second mounting plate 305 are both provided with connecting plates 306, the connecting plates 306 are arranged on one side of the front end and the rear end of the outer wall of a second rack 8, the bottom of a movable sliding plate 304 is provided with a push-pull mechanism 10, the push-pull mechanism 10 is arranged on the top end of the inner side of the second rack 8, the front end surface of the second rack 8 is provided with a PLC control box 6, the top of the first rack 5 is provided with a first collecting tank 4 and a second collecting tank 9, the first collecting tank 4 is positioned on one side of the second collecting tank 9, the first guide tank 302 is positioned above the first collecting tank 4, and the second guide chute 303 is positioned above the second collecting chute 9, and the distance between the stop block 301 and the movable slide plate 304 is 0.03-0.05 mm longer than the whole length of the detected standard workpiece.
Working principle: when the automatic inspection device is used, an external power supply is connected, an operator puts a certain number of workpieces into a bin on a workpiece vibration disc mechanism 7, the automatic inspection device can automatically work without manual intervention, a finished product automatically falls into a first collecting groove 4, and therefore the productivity and the inspection reliability are improved, in the process, the workpiece vibration disc mechanism 7 flows out into a first pusher dog on a workpiece conveying mechanism 2, the workpiece conveying mechanism 2 brings the workpieces to an inner diameter detection station, a plug gauge 104 of the inner diameter detection mechanism 1 falls down, the plug gauge 104 is inserted into the workpieces if the inner diameter is larger than the lower limit, the plug gauge 104 is retracted backwards if the inner diameter is smaller than the lower limit, the displacement sensor 102 detects that the plug gauge 104 is retracted, the workpieces are judged to be unqualified, the workpieces are automatically fallen into the full length and warp detection mechanism by a second pusher dog on the workpiece conveying mechanism 2, the principle of the mechanism is that a stop 301 is arranged above a 45-degree inclined movable slide 304, the distance between the stop 301 and the movable slide 304 is 0.03-0.05 mm longer than the full length of the workpieces, the workpieces are judged to be qualified if the workpieces can be successfully inspected, and therefore, the manual inspection efficiency is not needed is reduced, the manual inspection device is not needed, the quality is stable, and the operator is not needed to take the quality is stopped, and the operator is required to take the quality is stable, and the quality inspection device is stable.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. All-in-one is examined to full length warp of powder metallurgy product internal diameter, including first frame (5), its characterized in that: a second frame (8) is arranged on one side of the first frame (5), a workpiece carrying mechanism (2) and an inner diameter detection mechanism (1) are fixedly arranged at the top end of the second frame (8), the workpiece carrying mechanism (2) is positioned at the front end of the inner diameter detection mechanism (1), a workpiece vibration disc mechanism (7) is arranged on one side of the second frame (8), a full-production and warping detection mechanism (3) is arranged on one side of the second frame (8), the full-production and warping detection mechanism (3) comprises a stop block (301), a first guide groove (302), a second guide groove (303), a movable slide plate (304), a second mounting plate (305) and a connecting plate (306), the surface center position of the second mounting plate (305) is provided with the movable slide plate (304), a stop block (301) is arranged above the movable slide plate (304), a first guide groove (302) is fixedly arranged on one side of the upper surface of the second mounting plate (305), a second guide groove (303) is fixedly arranged on one side of the lower surface of the second mounting plate (305), the second mounting plate (103) comprises a first guide groove (103), a first sensor (103), a lifting cylinder (104) and a lifting sensor (104) are arranged on one side of the first sensor (101), the plug gauge is characterized in that a displacement sensor (102) is arranged on the other side of the outer wall of the first mounting plate (101), and a plug gauge (104) is arranged below the displacement sensor (102).
2. The powder metallurgy product inner diameter full length warping total inspection all-in-one machine according to claim 1, wherein: the front end and the rear end of the second mounting plate (305) are provided with connecting plates (306), and the connecting plates (306) are arranged on one side of the front end and the rear end of the outer wall of the second frame (8).
3. The powder metallurgy product inner diameter full length warping total inspection all-in-one machine according to claim 1, wherein: the bottom of the movable sliding plate (304) is provided with a push-pull mechanism (10), and the push-pull mechanism (10) is arranged at the top end of the inner side of the second frame (8).
4. The powder metallurgy product inner diameter full length warping total inspection all-in-one machine according to claim 1, wherein: the front end face of the second rack (8) is provided with a PLC control box (6).
5. The powder metallurgy product inner diameter full length warping total inspection all-in-one machine according to claim 1, wherein: the top of first frame (5) is installed first collecting vat (4) and second collecting vat (9), and first collecting vat (4) are located one side of second collecting vat (9), and first baffle box (302) are located the top of first collecting vat (4), and second baffle box (303) are located the top of second collecting vat (9).
6. The powder metallurgy product inner diameter full length warping total inspection all-in-one machine according to claim 1, wherein: the distance between the stop block (301) and the movable sliding plate (304) is 0.03 mm-0.05 mm longer than the whole length of the detected standard workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322672899.9U CN220871719U (en) | 2023-10-07 | 2023-10-07 | Full-length warping all-in-one machine for inner diameter of powder metallurgy product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322672899.9U CN220871719U (en) | 2023-10-07 | 2023-10-07 | Full-length warping all-in-one machine for inner diameter of powder metallurgy product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220871719U true CN220871719U (en) | 2024-04-30 |
Family
ID=90806615
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322672899.9U Active CN220871719U (en) | 2023-10-07 | 2023-10-07 | Full-length warping all-in-one machine for inner diameter of powder metallurgy product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220871719U (en) |
-
2023
- 2023-10-07 CN CN202322672899.9U patent/CN220871719U/en active Active
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