CN220866636U - Film separating device - Google Patents

Abstract

The utility model relates to the technical field of membrane treatment, and discloses a membrane separation device, which comprises: tray, brush, adsorption equipment, first pedestal and a plurality of membrane needle that divides. The tray has an area for carrying the membrane, the shape of which is adapted to the shape of the membrane. The utility model firstly places the stacked films in the area by manpower, the positioning holes on the stacked films are correspondingly inserted on the film dividing needles, then the films at the top end in the area are adsorbed by the adsorption mechanism, at the moment, the films at the top end in the area are driven to move back and forth for a plurality of times by the adsorption mechanism due to static electricity and friction force between the adjacent films, so that the adhered films are scraped with the hairbrush to separate the adhered films, and only one My ar film can be taken away each time when the subsequent My ar films are fed.

Description

Film separating device

Technical Field

The utility model relates to the technical field of membrane treatment, in particular to a membrane separation device.

Background

In the related art, a plurality of Mylar films are stacked together in the feeding process of the Mylar films, then the Mylar films are adsorbed in the stacked Mylar films through a sucker to be fed into processing equipment, but because the Mylar films are adhered together due to static electricity and friction after being stacked, the adhered Mylar films enter the subsequent processing equipment to cause vacuum alarm of the subsequent processing equipment, the processed products have poor melting point, and excessive shell-in resistance causes excessive rejection of the products.

Disclosure of utility model

The utility model aims to solve the technical problems that: during the feeding process of the Mylar films, a plurality of Mylar films are stacked together, then the Mylar films are absorbed in the stacked Mylar films through a sucker and are sent into processing equipment, but the Mylar films are adhered together due to static electricity and friction after being stacked.

In order to solve the above technical problem, the present utility model provides a membrane separation device for separating a plurality of stacked membranes, the membranes having a plurality of positioning holes, comprising:

a tray; the tray has an area for carrying the membrane;

A plurality of membrane separation needles; the membrane separation needles are arranged in the area and used for penetrating the positioning holes;

An adsorption mechanism; the adsorption mechanism is used for adsorbing the membrane positioned in the area;

A first base and a brush; the first seat body is arranged on the tray, and the hairbrush is arranged on the first seat body; the brush extends in the direction of the area for contact with the membrane to separate the stacked membranes.

Optionally, the method further comprises: an ion blower; the ion fan is arranged on the tray; the ion blower is used for eliminating static electricity among a plurality of stacked diaphragms.

Optionally, the first base includes: the first mounting seat, the second mounting seat, the third mounting seat and the fourth mounting seat; the tray has a first direction and a second direction that intersect; the first mounting seat and the second mounting seat are arranged on two sides of the area along the first direction; the third mounting seat and the fourth mounting seat are arranged on two sides of the area along the second direction.

Optionally, a first chute and a second chute are arranged on the tray along the first direction; the first mounting seat is arranged in the first sliding groove in a sliding way; the second installation seat is arranged in the second sliding groove in a sliding mode.

Optionally, the method further comprises: a first connection block and a second connection block; a plurality of first mounting holes and a plurality of second mounting holes are formed in the tray along the first direction; a first connecting hole is formed in the first mounting seat; a second connecting hole is formed in the second mounting seat; the first connecting block is connected with the first mounting hole and the first connecting hole; the second connecting block is connected with the second mounting hole and the second connecting hole.

Optionally, a third chute and a fourth chute are arranged on the tray along the second direction; the third installation seat is arranged in the third sliding groove in a sliding way; the fourth installation seat is arranged in the fourth sliding groove in a sliding mode.

Optionally, the method further comprises: a third connection block and a fourth connection block; a plurality of third mounting holes and a plurality of fourth mounting holes are formed in the tray along the second direction; a third connecting hole is formed in the third mounting seat; a fourth connecting hole is formed in the fourth mounting seat; the third connecting block is connected with the third mounting hole and the third connecting hole; the fourth connecting block is connected with the fourth mounting hole and the fourth connecting hole.

Optionally, the adsorption mechanism includes: the second seat body, the sucker and the moving mechanism are used for driving the second seat body to be close to or far away from the tray; the sucking disc is arranged on the second seat body; the second seat body is in transmission connection with the moving mechanism.

Optionally, the method further comprises: a sensor and a processor; the sensor is arranged on the first seat body; the processor is respectively and electrically connected with the sensor and the moving mechanism, the sensor is used for acquiring whether the membrane passes through or not and obtaining a detection result, and the processor controls the moving mechanism according to the detection result.

Optionally, the one end that divides the membrane needle to keep away from the tray is provided with the line.

Compared with the prior art, the film separating device has the beneficial effects that:

according to the embodiment of the utility model, when the stacked films are placed in the area manually, the positioning holes on the stacked films are correspondingly inserted in the film separating needle, then the films at the top end in the area are adsorbed by the adsorption mechanism, at the moment, the adjacent films are adhered together due to static electricity and friction force, and the adsorption mechanism drives the films at the top end in the area to move back and forth at the hairbrush for a plurality of times so as to scrape the adhered films with the hairbrush, thereby separating the adhered films, and only one Mylar film can be taken away each time when the subsequent Mylar films are fed.

Drawings

FIG. 1 is a schematic diagram of an embodiment of the present utility model;

FIG. 2 is an enlarged schematic view of A in FIG. 1;

FIG. 3 is a schematic diagram of a diaphragm in an embodiment of the present utility model;

FIG. 4 is a top view of an embodiment of the present utility model;

FIG. 5 is an enlarged schematic view of B in FIG. 4;

FIG. 6 is an enlarged schematic view of C in FIG. 4;

FIG. 7 is an enlarged schematic view of D in FIG. 4;

FIG. 8 is an enlarged schematic view of E in FIG. 4;

fig. 9 is a schematic structural view of an adsorption mechanism in an embodiment of the present utility model.

In the figure, 1, a membrane; 101. positioning holes; 2. a tray; 21. a region; 22. a first chute; 23. a second chute; 24. a first mounting hole; 25. a second mounting hole; 26. a third chute; 27. a fourth chute; 28. a third mounting hole; 29. a fourth mounting hole; 3. a membrane separation needle; 31. lines; 4. an adsorption mechanism; 41. a second seat body; 42. a suction cup; 5. a first base; 51. a first mount; 511. a first connection hole; 52. a second mounting base; 521. a second connection hole; 53. a third mount; 531. a third connection hole; 54. a fourth mount; 541. a fourth connection hole; 6. a brush; 7. an ion blower; 8. a first connection block; 9. a second connection block; 10. a third connecting block; 11. a fourth connecting block; 12. a sensor; x, a first direction; y, second direction.

Detailed Description

The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples. The following examples are illustrative of the utility model and are not intended to limit the scope of the utility model.

First, it should be noted that the top, bottom, upward, downward, etc. orientations referred to herein are defined with respect to the orientation in the various figures, are relative concepts and thus can be changed depending on the different positions they are in and the different practical states. These and other orientations, therefore, are not to be considered limiting.

It should be noted that the term "comprising" does not exclude other elements or steps and the "a" or "an" does not exclude a plurality.

Furthermore, it should also be noted that any individual feature described or implicit in the embodiments herein, or any individual feature shown or implicit in the drawings, can still be combined between these features (or their equivalents) to obtain other embodiments of the application not directly mentioned herein.

It should also be understood that the terms "first," "second," and the like are used herein to describe various information, but that such information should not be limited to these terms, which are used merely to distinguish one type of information from another. For example, a "first" message may also be referred to as a "second" message, and similarly, a "second" message may also be referred to as a "first" message, without departing from the scope of the application.

It should be noted that in different drawings, the same reference numerals indicate the same or substantially the same components.

Referring to fig. 3, the membrane 1 in the present application is a Mylar film, and the membrane 1 has a plurality of positioning holes 101.

As shown in fig. 1, 2, 3, 5 and 9, a film separating device according to a preferred embodiment of the present utility model is used for separating a plurality of stacked films 1, and includes: tray 2, brush 6, adsorption equipment 4, first pedestal 5 and a plurality of membrane needle 3 that divides.

Referring to fig. 2, the tray 2 has an area 21 for carrying the membrane 1, the area 21 being the area 21 vertically projected onto the tray 2 after placing the membrane 1, the shape of the area 21 being adapted to the shape of the membrane 1. The plurality of membrane separating needles 3 are arranged in the area 21 and are used for penetrating the positioning holes 101, namely when the stacked membrane 1 is manually placed in the area 21, the positioning holes 101 on the stacked membrane 1 are correspondingly inserted in the membrane separating needles 3, so that the stacked membrane 1 can be accurately positioned. The suction means 4 serves to suck the membrane 1 located in the area 21. The first base body 5 is arranged on the tray 2, and the brush 6 is arranged on the first base body 5. The brush 6 extends in the direction of the area 21, the brush 6 being intended to be in contact with the membrane 1 for separating the stacked membranes 1.

Based on the structure, the stacked films 1 are firstly placed in the area 21 manually, the positioning holes 101 on the stacked films 1 are correspondingly inserted in the film separating needle 3, then the films 1 at the top end in the area 21 are adsorbed by the adsorption mechanism 4, at the moment, the films 1 at the top end in the area 21 are driven to move back and forth for a plurality of times by the adsorption mechanism 4 due to the fact that static electricity and friction force exist between the adjacent films 1, so that the adhered films 1 are scraped with the hairbrush 6, the adhered films 1 are separated, and only one Mylar film can be taken at a time when the subsequent Mylar films are fed.

In some embodiments of the present application, the area 21 may be sized to fit different shapes and sizes of the membrane 1 according to actual needs, and is not limited in the present application.

In some preferred embodiments of the present application, referring to fig. 1 and 2, the present application further comprises: and an ion blower 7. An ion blower 7 is provided on the tray 2, the ion blower 7 being for eliminating static electricity between the stacked plurality of diaphragms 1. Specifically, the air outlet of the ion fan 7 faces the direction of the area 21, the air blown by the ion fan 7 is air with positive and negative charges, and the air with positive and negative charges can be neutralized with the static charges between the adhered membranes 1, so that the surface static electricity of the membranes 1 is eliminated, and secondly, the foreign matters are prevented from being adsorbed on the surfaces of the membranes 1 through the arrangement of the ion fan 7, the cleanliness of the membranes 1 is ensured, the static electricity of the membranes 1 is eliminated, the influence of the foreign matters and the static electricity on the membranes 1 is reduced, and the product yield is improved.

In some preferred embodiments of the present application, referring to fig. 4 to 8, the first housing 5 includes: a first mount 51, a second mount 52, a third mount 53, and a fourth mount 54. The tray 2 has a first direction X and a second direction Y intersecting. The first mounting seat 51 and the second mounting seat 52 are arranged on two sides of the area 21 along the first direction X, and the third mounting seat 53 and the fourth mounting seat 54 are arranged on two sides of the area 21 along the second direction Y, so that the first mounting seat 51, the second mounting seat 52, the third mounting seat 53 and the fourth mounting seat 54 can be arranged around the area 21, and the periphery of the membrane 1 can be scraped with the hairbrush 6, so that the separation efficiency between the adhered membranes 1 is improved.

Specifically, referring to fig. 1, the first direction X and the second direction Y are perpendicular.

It is to be understood that the number of the first mounting seat 51, the second mounting seat 52, the third mounting seat 53 and the fourth mounting seat 54 may be plural, and the number of the first mounting seat 51, the second mounting seat 52, the third mounting seat 53 and the fourth mounting seat 54 may be correspondingly selected according to the brushing amount of the brush 6 which is required to be set.

Further, referring to fig. 5 and 7, a first chute 22 and a second chute 23 are provided on the tray 2 in the first direction X. The first mounting seat 51 is slidably disposed in the first chute 22, and the second mounting seat 52 is slidably disposed in the second chute 23, so that the first mounting seat 51 can slide in the first chute 22 and the second mounting seat 52 can slide in the second chute 23, so as to adjust the width of the area 21 in the first direction X, so that the diaphragms 1 with different sizes can be used.

Further, referring to fig. 5 and 7, the present embodiment further includes: a first connection block 8 and a second connection block 9. The tray 2 is provided with a plurality of first mounting holes 24 and a plurality of second mounting holes 25 along the first direction X. The first mounting seat 51 is provided with a first connecting hole 511, and the second mounting seat 52 is provided with a second connecting hole 521. The first connection block 8 connects the first mounting hole 24 and the first connection hole 511, and the second connection block 9 connects the second mounting hole 25 and the second connection hole 521. That is, the size data of the membrane 1 to be separated is obtained in advance, the first mount 51 is moved to the designated position in the first chute 22 according to the size data, the second mount 52 is moved to the designated position in the second chute 23, then the first mount 51 and the corresponding first mount hole 24 are connected through the first connecting block 8, and the second mount 52 and the corresponding second mount hole 25 are connected through the second connecting block 9, so that the first mount 51 and the second mount 52 are fixed.

For example, referring to fig. 5 and 7, the first and second connection blocks 8 and 9 are bolts, the first and second mounting holes 24 and 25 are screw holes so that the first or second mounting holes 24 or 25 can be screw-coupled through screw portions of the bolts, and the heads of the bolts press the first or second mounting seats 51 or 52 against the tray 2.

Further, referring to fig. 6 and 8, a third chute 26 and a fourth chute 27 are provided on the tray 2 in the second direction Y. The third mount 53 is slidably disposed in the third chute 26, and the fourth mount 54 is slidably disposed in the fourth chute 27, such that the width of the region 21 in the second direction Y can be adjusted by sliding the third mount 53 in the third chute 26 and sliding the fourth mount 54 in the fourth chute 27, so that different sizes of the membrane 1 can be used.

Further, referring to fig. 6 and 8, the present embodiment further includes: a third connection block 10 and a fourth connection block 11. The tray 2 is provided with a plurality of third mounting holes 28 and a plurality of fourth mounting holes 29 along the second direction Y. The third mounting seat 53 is provided with a third connection hole 531, and the fourth mounting seat 54 is provided with a fourth connection hole 541. The third connection block 10 connects the third mounting hole 28 and the third connection hole 531, and the fourth connection block 11 connects the fourth mounting hole 29 and the fourth connection hole 541. That is, the size data of the membrane 1 to be separated is acquired in advance, the third mount 53 is moved to the designated position in the third chute 26 according to the size data, the fourth mount 54 is moved to the designated position in the fourth chute 27, then the third mount 53 and the corresponding third mount hole 28 are connected through the third connection block 10, and the fourth mount 54 and the corresponding fourth mount hole 29 are connected through the fourth connection block 11, so that the third mount 53 and the fourth mount 54 are fixed.

For example, referring to fig. 6 and 8, the third and fourth connection blocks 10 and 11 are bolts, the third and fourth mounting holes 28 and 29 are screw holes so that the third or fourth mounting holes 28 or 29 can be screw-coupled by screw portions of the bolts, and the heads of the bolts press the third or fourth mounting seats 53 or 54 against the tray 2.

In a preferred embodiment, referring to fig. 2 and 9, the adsorption mechanism 4 comprises: the second base 41, the suction cup 42 and the moving mechanism for driving the second base 41 to approach or separate from the tray 2. The suction cup 42 is disposed on the second seat 41, and the second seat 41 is in transmission connection with the moving mechanism. Wherein, the moving mechanism can drive the second seat 41 to approach or depart from the tray 2 along the direction perpendicular to the tray 2, so that the moving mechanism can scratch the adhered membrane 1 and the brush 6 through the sucker 42.

Illustratively, in some embodiments of the present application, the moving mechanism may employ a slipway cylinder, a telescopic cylinder, a motor lead screw module, or the like. Taking the telescopic cylinder as an example, the output shaft of the telescopic cylinder can be connected with the second base 41, so that the second base 41 is close to or far away from the tray 2 through the extension and retraction of the output shaft of the telescopic cylinder.

In a preferred embodiment, referring to fig. 8, the present application further comprises: a sensor 12 and a processor. The sensor 12 is arranged on the first seat body 5, the processor is respectively and electrically connected with the sensor 12 and the moving mechanism, the sensor 12 is used for acquiring whether the membrane 1 passes through or not and obtaining a detection result, the processor controls the moving mechanism according to the detection result, when the sensor 12 detects that the membrane 1 does not pass through, the membrane 1 is sucked away by the sucking disc 42 at the moment, and the processor controls the moving mechanism to stop working, so that a worker can be reminded of timely replenishing the membrane 1.

In a preferred embodiment, referring to fig. 1 and 2, one end of the membrane separation needle 3 away from the tray 2 is provided with a grain 31, and after the brush 6 is scraped and separated from the adhered membrane 1 by the grain 31, the membrane 1 is further separated by friction between the positioning hole 101 on the membrane 1 and the grain 31.

Further, referring to fig. 2, the end of the membrane separating needle 3 away from the tray 2 has a sharp portion, so that a worker can conveniently penetrate the positioning hole 101 of the membrane 1 into the membrane separating needle 3.

The working process of the utility model is as follows: the staff obtains the size data of the diaphragm 1 needing to be separated in advance, adjusts the positions of the first mounting seat 51, the second mounting seat 52, the third mounting seat 53 and the fourth mounting seat 54 on the tray 2 according to the size data of the diaphragm 1, and then fixes the first mounting seat 51, the second mounting seat 52, the third mounting seat 53 and the fourth mounting seat 54 on the tray 2 through the first connecting block 8, the second connecting block 9, the third connecting block 10 and the fourth connecting block 11. Then when the stacked films 1 are placed in the area 21 by manpower, the positioning holes 101 on the stacked films 1 are correspondingly inserted on the film separating needle 3, then the second base 41 is close to or far away from the tray 2 through the extension and retraction of the output shaft of the telescopic cylinder, so that the sucking disc 42 can adsorb the film 1 positioned at the topmost end in the area 21, the film 1 is driven to move back and forth along the direction perpendicular to the tray 2 through the telescopic cylinder to scratch the hairbrush 6, and static electricity among the stacked films 1 is eliminated through the ion fan 7, so that the films 1 connected at the station can be separated.

In summary, the embodiment of the utility model provides a membrane separating device, which can scrape an adhered membrane 1 and a hairbrush 6 so as to separate the adhered membrane 1, so that only one Mylar membrane can be taken away each time when the subsequent Mylar membranes are fed, and meanwhile, the setting of an ion fan 7 can simultaneously prevent the surface of the membrane 1 from adsorbing foreign matters, thereby ensuring the cleanliness of the membrane 1, simultaneously eliminating the static electricity of the membrane 1, reducing the influence of the foreign matters and static electricity on the membrane 1, and improving the product yield.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and substitutions can be made by those skilled in the art without departing from the technical principles of the present utility model, and these modifications and substitutions should also be considered as being within the scope of the present utility model.

Claims (10)

1. A membrane separation device for separating a plurality of stacked membranes (1), the membranes (1) having a plurality of positioning holes (101), characterized by comprising:

A tray (2); the tray (2) has an area (21) for carrying the membrane (1);

A plurality of membrane separation needles (3); the membrane separation needles (3) are arranged in the area (21) and are used for penetrating the positioning holes (101);

an adsorption mechanism (4); the adsorption mechanism (4) is used for adsorbing the membrane (1) positioned in the area (21);

A first base body (5) and a brush (6); the first seat body (5) is arranged on the tray (2), and the hairbrush (6) is arranged on the first seat body (5); the brush (6) extends in the direction of the area (21), the brush (6) being adapted to contact the membrane (1) to separate the stacked membranes (1).

2. The membrane separation device according to claim 1, further comprising: an ion blower (7); the ion fan (7) is arranged on the tray (2); the ion blower (7) is used for eliminating static electricity among a plurality of stacked diaphragms (1).

3. The membrane separation device according to claim 1, characterized in that the first housing (5) comprises: a first mount (51), a second mount (52), a third mount (53), and a fourth mount (54); the tray (2) has a first direction (X) and a second direction (Y) intersecting; the first mounting seat (51) and the second mounting seat (52) are arranged on two sides of the area (21) along the first direction (X); the third mount (53) and the fourth mount (54) are disposed on both sides of the region (21) in the second direction (Y).

4. A film separating device according to claim 3, characterized in that the tray (2) is provided with a first chute (22) and a second chute (23) along the first direction (X); the first mounting seat (51) is arranged in the first sliding groove (22) in a sliding way; the second mounting seat (52) is arranged in the second sliding groove (23) in a sliding mode.

5. The membrane separation device according to claim 4, further comprising: a first connection block (8) and a second connection block (9); a plurality of first mounting holes (24) and a plurality of second mounting holes (25) are formed in the tray (2) along the first direction (X); the first mounting seat (51) is provided with a first connecting hole (511); a second connecting hole (521) is formed in the second mounting seat (52); the first connecting block (8) connects the first mounting hole (24) and the first connecting hole (511); the second connection block (9) connects the second mounting hole (25) and the second connection hole (521).

6. A film separating device according to claim 3, characterized in that the tray (2) is provided with a third chute (26) and a fourth chute (27) along the second direction (Y); the third mounting seat (53) is arranged in the third sliding groove (26) in a sliding way; the fourth mounting seat (54) is arranged in the fourth sliding groove (27) in a sliding mode.

7. The membrane separation device of claim 6, further comprising: a third connection block (10) and a fourth connection block (11); a plurality of third mounting holes (28) and a plurality of fourth mounting holes (29) are formed in the tray (2) along the second direction (Y); a third connecting hole (531) is formed in the third mounting seat (53); a fourth connecting hole (541) is formed in the fourth mounting seat (54); the third connecting block (10) connects the third mounting hole (28) and the third connecting hole (531); the fourth connection block (11) connects the fourth mounting hole (29) and the fourth connection hole (541).

8. Membrane separation device according to claim 1, characterized in that the adsorption means (4) comprise: the second seat body (41), the sucker (42) and the moving mechanism for driving the second seat body (41) to be close to or far away from the tray (2); the sucker (42) is arranged on the second seat body (41); the second seat body (41) is in transmission connection with the moving mechanism.

9. The membrane separation device of claim 8, further comprising: a sensor (12) and a processor; the sensor (12) is arranged on the first seat body (5); the processor is respectively and electrically connected with the sensor (12) and the moving mechanism, the sensor (12) is used for acquiring whether the membrane (1) passes through or not and obtaining a detection result, and the processor controls the moving mechanism according to the detection result.

10. The film separating device according to claim 1, wherein one end of the film separating needle (3) far away from the tray (2) is provided with a grain (31).