CN108032482A - LED lamp heat sink intelligent checking system - Google Patents
LED lamp heat sink intelligent checking system Download PDFInfo
- Publication number
- CN108032482A CN108032482A CN201711142434.5A CN201711142434A CN108032482A CN 108032482 A CN108032482 A CN 108032482A CN 201711142434 A CN201711142434 A CN 201711142434A CN 108032482 A CN108032482 A CN 108032482A
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- China
- Prior art keywords
- radiator
- station
- turntable
- conveyer belt
- conveying device
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C2045/0077—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping removing burrs or flashes
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a kind of LED lamp heat sink intelligent checking system, including the first conveying device, second conveying device, 3rd conveying device, first manipulator, second manipulator, turntable and the inside detection station between the first conveying device and the second conveying device, the turntable is circumferentially equipped with feeding station, deburring station, appearance detection shooting station, discharge station, the radiator that injection molding machine injection is completed is delivered to internal detection station by first conveying device, the internal detection station is equipped with the inside detection camera device of shooting radiator internal image, the deburring station that the detecting system corresponds to turntable is equipped with the burr remover for removing radiator burr, corresponding appearance detection shooting station is equipped with the cylindrical appearance detection camera device of shooting radiator.The whole work process full automation of the present invention, improves efficiency, can substitute inspection and packaging of the employee in routine duties to product, reduce human cost.
Description
Technical field
The present invention relates to lighting technical field, and in particular to the detecting system of LED lamp heat sink.
Background technology
As enterprise constantly develops, to reduce staff labor intensity, product is lifted, cost etc. is reduced, for enterprise
Automation, intelligence degree propose the requirement of higher.
Under traditional mode of production pattern, LED lamp heat sink first wants blanking after the completion of injection, using automatically or manually to dissipating
Hot device does deburring processing, and then injection quality is detected, its detection method either using artificial meat inspection or uses
Shooting image, and by the mode of calculator aid in treatment, but since process is more scattered, and manually participate in more, cause efficiency
Relatively low, labour cost is high.
The content of the invention
The technical problems to be solved by the invention are just to provide a kind of LED lamp heat sink intelligent checking system, lifting detection
Efficiency, reduces human cost.
In order to solve the above technical problems, the present invention adopts the following technical scheme that：LED lamp heat sink intelligent checking system, bag
Include the first conveying device, the second conveying device, the 3rd conveying device, the first manipulator, the second manipulator, turntable and arranged on
Inside detection station between one conveying device and the second conveying device, the turntable are circumferentially equipped with feeding station, unhairing
Station, appearance detection shooting station, discharge station are pierced, first conveying device conveys the radiator that injection molding machine injection is completed
To internal detection station, the internal detection station is equipped with the inside detection camera device of shooting radiator internal image, described
Second conveying device is used to convey the radiator to be come by the transfer of internal detection station, and first manipulator is arranged on feeding work
Position, the radiator that the conveying of the second conveying device comes is transferred on turntable, the detecting system corresponds to the underturner of turntable
Position is equipped with the burr remover for removing radiator burr, and corresponding appearance detection shooting station is equipped with the outer circular image of shooting radiator
Appearance detects camera device, and second manipulator is arranged on discharge station, and the radiator on turntable is transferred to the 3rd conveying
Device.
Preferably, the turntable is evenly equipped with location hole for positioning radiator along outer rim, and location hole is with 120 degree
The circular hole of arc gap.
Preferably, first conveying device is led including what radiator in first conveyer belt, guiding first conveyer belt conveyed
The first pusher cylinder of internal detection station is pushed to block and by radiator in first conveyer belt.
Preferably, the internal detection station is equipped with the support plate of support radiator, and the support plate is taken the photograph equipped with inside
As through hole, the internal detection camera device is arranged on below support plate and camera face Internal camera through hole.
Preferably, the burr remover includes deburring scraper, the first servomotor above turntable, described to go
Burr scraper is connected with linear actuator, and first servomotor is connected with the first lifter, when radiator is rotated with turntable
During to deburring station, the first lifter drives the first servomotor to decline, and the first servomotor driving radiator rotates, straight line
Driver driving deburring scraper act on radiator it is cylindrical on burr is wiped off.
Preferably, the burr remover further includes the second servomotor above turntable, the second servo electricity
Machine is connected with the second lifter, and the lower section of the turntable is equipped with burr removing felt, the burr removing felt the 3rd lifter of connection,
When radiator turns to burr removing felt correspondence position with turntable, the second servomotor declines simultaneously under the driving of the second lifter
Radiator is driven to rotate, burr removing felt rises under the driving of the 3rd lifter and the tiny flash in radiator bottom is erased.
Preferably, the appearance detection camera device includes detecting shooting along three appearances of the cylindrical spaced set of turntable
Head, the first two appearance detection camera is corresponded in the lower section of turntable and respectively sets the 4th lifter and connects with the 4th lifter
The 3rd servomotor connect, after radiator is turned to turntable detects shooting correspondence position up to the first two appearance, is examined by appearance
Survey 120 degree cylindrical to radiator of camera to take pictures, then the 4th lifter drives the rising of the 3rd servomotor, and the 3rd watches
Taking motor drives radiator to rotate 120 degree, when radiator turns to the 3rd appearance detection camera position, completes radiator
Cylindrical 360 degree are taken pictures.
Preferably, the 3rd conveying device includes the 3rd conveyer belt, and the top of the 3rd conveyer belt, which is equipped with, to be used to clap
The top detection camera device of radiator top image is taken the photograph, at least one NG discharge ports are equipped with below the side of the 3rd conveyer belt
And unqualified radiator is pushed to the NG discharging cylinders of NG discharge ports from the 3rd conveyer belt.
Preferably, the detecting system further includes buffer conveyor device, and the buffer conveyor device includes and the 3rd conveying
The 4th conveyer belt and the 5th conveyer belt that band is arranged side by side, the feeding terminal position of corresponding 3rd conveyer belt, which is equipped with, radiates non-defective unit
Device is pushed to the first non-defective unit pusher cylinder of the 4th conveyer belt conveying initiating terminal from the 3rd conveyer belt, corresponds to the defeated of the 4th conveyer belt
End position of making arrangements for his funeral is pushed away equipped with the second non-defective unit that non-defective unit radiator is pushed to the 5th conveyer belt conveying initiating terminal from the 4th conveyer belt
Expect cylinder.
Preferably, the detecting system is equipped with mounted box station and plastic sucking disc puts station, and station layer is put in plastic sucking disc
Stack and be equipped with some empty plastic sucking discs, the mounted box station is equipped with the plastic sucking disc with location hole, by the 3rd manipulator by the 5th
Radiator on conveyer belt is put into plastic sucking disc after picking up, after radiator is piled on suction tray and is declined, by sucker clamping apparatus
The plastic sucking disc for plastic sucking disc being put station placement is put into mounted box station.
The present invention uses above-mentioned technical proposal, after the completion of LED lamp heat sink injection, is noted injection molding machine by the first conveying device
The radiator that modeling is completed is delivered to internal detection station, and completes the shooting of radiator internal image in internal detection station, through the
After the transfer of two conveying devices, radiator is transferred to turntable in feeding station by the first manipulator, can in turntable rotation process
To be automatically performed deburring and the detection of presentation quality at the same time, whole process full automation, improves efficiency, can the person of replacement
The work inspection to product and packaging in routine duties, reduce human cost.
Brief description of the drawings
The invention will be further described with reference to the accompanying drawings and detailed description：
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the structure diagram of the first conveying device；
Fig. 3 is the structure diagram of turntable and its associated components；
Fig. 4 is the scheme of installation of deburring scraper in burr remover；
Fig. 5 is the scheme of installation of burr removing felt in burr remover；
Fig. 6 is the 3rd conveying device and the cooperation schematic diagram of buffer conveyor device.
Embodiment
It should be noted that in the case where there is no conflict, the feature in embodiment and embodiment in the application can phase
Mutually combination.Below with reference to the accompanying drawings and the present invention will be described in detail in conjunction with the embodiments.
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.Below
Description only actually at least one exemplary embodiment is illustrative, is never used as to the present invention and its application or makes
Any restrictions.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise
Lower all other embodiments obtained, belong to the scope of protection of the invention.
As shown in Figures 1 to 6, LED lamp heat sink intelligent checking system, including the first conveying device 2, the second conveying device
3rd, the 3rd conveying device 5, the first manipulator (not shown), the second manipulator (not shown), turntable 4 and arranged on
Inside detection station between one conveying device 2 and the second conveying device 3, along the circumferentially distributed feeding station of the circle of turntable 4, unhairing
Station, appearance detection shooting station, discharge station are pierced, injection molding machine 1 is molded the radiator 11 of completion by first conveying device 2
Internal detection station is delivered to, the internal detection station is equipped with the inside detection camera device of shooting radiator internal image
31, second conveying device 3 is used to convey the radiator 11 to be come by the transfer of internal detection station, and first manipulator is set
Put in feeding station, the radiator 11 that the conveying of the second conveying device 3 comes is transferred on turntable 4, the detecting system corresponds to
The deburring station of turntable is equipped with the burr remover for removing radiator burr, and corresponding appearance detection shooting station is equipped with shooting and dissipates
The appearance detection camera device 61 of the outer circular image of hot device, second manipulator is arranged on discharge station, by the heat dissipation on turntable 4
Device 11 is transferred to the 3rd conveying device 5.
As shown in figure 3, in order to realize positioning of the radiator 11 on turntable 4, the turntable 4 is evenly equipped with for fixed along outer rim
The location hole 41 of position radiator 11, and location hole 41 is the circular hole with 120 degree of arc gaps, since radiator 11 is circular cone
Shape, therefore small head end is positioned at downwards in location hole 41.It is for follow-up deburring and appearance that location hole 41, which sets arc gap,
Detection.
As shown in Fig. 2, first conveying device 2 includes first conveyer belt, guides radiator conveying in first conveyer belt
Guide pad 21 and radiator in first conveyer belt 11 is pushed to the first pusher cylinder 22 of internal detection station.Guide pad
21 are equipped with guiding bevel edge, and the radiator for making to convey in first conveyer belt is arranged in a row conveying, facilitate the first pusher cylinder 22 by
A push radiator 11, the first pusher cylinder 22 corresponds to internal detection station and sets, so that just that radiator 11 is defeated by first
The feeding terminal of band is sent to push to internal detection station.
In internal detection station, the support plate equipped with support radiator, the support plate is equipped with Internal camera through hole, institute
State internal detection camera device 31 and be arranged on support plate lower section and camera face Internal camera through hole.Inside detection camera device 31
Camera through Internal camera through hole shooting radiator internal image.
Second conveying device 3 includes the second conveyer belt, takes the photograph the internal detection of completion in addition, corresponding internal detection station is equipped with
The radiator 11 of picture pushes to the second pusher cylinder 32 of the second conveyer belt.
As shown in Figure 3 and Figure 4, the burr remover is watched including deburring scraper 421, first above turntable 4
Motor is taken, the deburring scraper is connected with linear actuator, and first servomotor is connected with the first lifter, works as heat dissipation
When device 11 turns to deburring station with turntable 4, the first lifter drives the first servomotor to decline, then the first servomotor
Driving radiator 11 rotates, at the same linear actuator driving deburring scraper 421 act on radiator it is cylindrical on burr is wiped off.
Due to the setting of arc gap on location hole 41, deburring scraper 421 can be with the cylindrical effect of radiator.
As shown in Figure 3 and Figure 5, the burr remover further includes the second servomotor above turntable, and described
Two servomotors are connected with the second lifter, and the lower section of the turntable is equipped with burr removing felt 431, the burr removing felt 431
The 3rd lifter is connected, when radiator turns to burr removing felt correspondence position with turntable, the second servomotor is at second liter
Decline under drop device driving and drive radiator 11 to rotate, burr removing felt 431 rises under the driving of the 3rd lifter and heat dissipation
The tiny flash in device bottom is erased.
As shown in Figure 4 and Figure 5, deburring scraper 421 and counter structure are equipped with multiple, can complete multiple radiators at the same time
Deburring operation, deburring scraper 421 be installed on scraper fixed block on, scraper fixed block be arranged on scraper mounting base on, unhairing
Thorn scraper 421 is connected with adjusting screw 422, to adjust deburring scraper 421 apart from the cylindrical position of radiator.
Certainly, burr removing felt 431 and counter structure are also provided with multiple, and burr removing felt 431 is installed on felt fixed block
On, felt fixed block is arranged in felt mounting base, and output dynamics is provided with felt block fixed block and adjusts spring 432, adjustable
The contact dynamics of whole burr removing felt 431 and radiator bottom.
The appearance detection camera device 61 includes detecting camera along three appearances of 4 cylindrical spaced set of turntable,
Its spacing corresponds to the rotational angle of turntable rotation once, and the first two appearance detection camera is corresponded in the lower section of turntable and respectively sets one
A 4th lifter and the 3rd servomotor being connected with the 4th lifter, when radiator is turned to up to outside the first two with turntable
After seeing detection shooting correspondence position, taken pictures by 120 degree cylindrical to radiator of appearance detection camera, then the 4th lifted
Device drives the 3rd servomotor to rise, and the 3rd servomotor drives radiator to rotate 120 degree, is turned in radiator outside the 3rd
When seeing detection camera position, complete cylindrical 360 degree of radiator and take pictures.Due to the setting of arc gap, take the photograph appearance detection
As head can photograph radiator locally cylindrical image, according to the size of notch, the quantity of appearance detection camera can fit
Work as adjustment.
As shown in fig. 6, the 3rd conveying device includes the 3rd conveyer belt 5, the top of the 3rd conveyer belt, which is equipped with, to be used
Camera device 51 is detected in the top of shooting radiator top image.The intelligent checking system is equipped with injection qualitative data processing dress
Put, inside detection camera device 31, appearance detection camera device 44 and top detection camera device 51 pass the image of collection
Injection qualitative data processing unit is transported to, injection qualitative data processing unit handles view data, and then judges injection
Whether quality is qualified, furthermore, it is possible to be classified to the quality of unqualified radiator.Certainly, it is molded matter for LED lamp heat sink
The criterion of amount may be referred to national standard, customer requirement or emblem mark, pass through inside detection camera device 31, appearance detection shooting
Device 44 and top detection camera device 51 can obtain the image of radiator all angles, after handling respectively these images
And carry out judging whether qualified and underproof grade, specific method is referred to the prior art, for example, first a production
All defective products of product are taken pictures deposit system, are then to carry out contrast of taking pictures to product in normal production, as can as finding
Defective products type (defective products can define size dimension etc.), is just judged to bad.Otherwise it is non-defective unit.Furthermore after examining for the first time
Also have defective products in non-defective unit, just increase defective products type again, until reaching target, and preserve data be stored in system so as to
Next time calls.
At least one NG discharge ports and unqualified radiator is defeated from the 3rd are equipped with below the side of the 3rd conveyer belt
Send the NG discharging cylinders that band pushes to NG discharge ports.In order to be classified to substandard product, multiple NG discharge ports can be set.
In the present embodiment, there is provided two NG discharge ports, i.e. the first NG discharge ports 52 and the first NG discharge ports 54, and correspondence is set respectively
The first NG discharging cylinders 53 and the 2nd NG discharging cylinders 55 are put, while is divided into two-stage, i.e. substandard goods and waste product to substandard product, point
Not Tui Ru the first NG discharge ports 52 and the first NG discharge ports 54, carry out substandard goods and waste classifying.
In addition, the detecting system further includes buffer conveyor device, the buffer conveyor device includes and the 3rd conveyer belt 5
The 4th conveyer belt 6 being arranged side by side and the 5th conveyer belt 7, the feeding terminal position of corresponding 3rd conveyer belt, which is equipped with, radiates non-defective unit
Device is pushed to the first non-defective unit pusher cylinder 56 of the 4th conveyer belt conveying initiating terminal from the 3rd conveyer belt, corresponding 4th conveyer belt
Feeding terminal position is equipped with the second non-defective unit that non-defective unit radiator is pushed to the 5th conveyer belt conveying initiating terminal from the 4th conveyer belt
Pusher cylinder 61.Radiator is set to complete in different conveyer belts by the first non-defective unit pusher cylinder 56 and the second non-defective unit pusher cylinder 61
Between transfer, the radiator marshalling of detection qualification is made by buffer conveyor device, is captured easy to manipulator and is put into suction
Mould on disk.
Further, the detecting system is equipped with mounted box station 9 and plastic sucking disc puts station 8, and work is put in plastic sucking disc
The stacking of position 8 is placed with some empty plastic sucking discs, and the mounted box station is equipped with the plastic sucking disc with location hole, will by the 3rd manipulator
Radiator on 5th conveyer belt is put into the plastic sucking disc of mounted box station after picking up, after piling radiator on plastic sucking disc, plastic uptake
Disk declines, and the plastic sucking disc for plastic sucking disc being put by sucker clamping apparatus station placement is put into mounted box station, carries out successively.In this way, through
Cross and detect up-to-standard radiator and can be automatically performed packaging.
Referring to figs. 1 to shown in Fig. 6, the specific work process of LED lamp heat sink intelligent checking system is as follows：
After the completion of LED lamp heat sink is molded on injection molding machine 1, taken away by the first manipulator from the mould of injection molding machine 1
LED lamp heat sink is simultaneously put into first conveyer belt, and LED lamp heat sink is guided to designated position by guide pad 21.When LED light dissipates
When hot device reaches the first pusher cylinder 22, LED lamp heat sink is promoted to internal detection station by the first pusher cylinder 22, and by pacifying
Inside detection camera device 31 below internal detection station, takes pictures LED lamp heat sink inside.Then by second
Pusher cylinder 32 is sent into LED lamp heat sink on the second conveyer belt, when LED lamp heat sink reaches feeding station, by the second machine
Tool hand moves up after catching LED lamp heat sink, then moves to turntable feeding overlying regions, and the second manipulator, which declines, radiates LED light
After device is put on turntable, rises playback and wait feeding next time.
Turntable 4 rotates, and when LED lamp heat sink reaches deburring station, the first servomotor being mounted above declines
And driving LED lamp heat sink to rotate, the deburring scraper 421 for then installing side is leaned on toward product, some big burrs are wiped off.
After the completion of, product goes to burr removing station, and the second same servo electrician declines and drives product to rotate, at this time installed in station
The rising of burr removing felt 431 of lower section encounters product bottom and tiny flash is erased.
Turntable 4 rotates, when LED lamp heat sink reaches first appearance detection camera correspondence position, first appearance
Detection camera carries out detection of taking pictures, after the completion of LED lamp heat sink turn driven by the 3rd servomotor below LED lamp heat sink
120 degree, when reaching second appearance detection camera correspondence position, second appearance detection camera carries out detection of taking pictures, complete
LED lamp heat sink is driven to turn 120 degree by the 3rd servomotor below LED lamp heat sink after, last LED lamp heat sink reaches
During the 3rd appearance detection camera correspondence position, the 3rd appearance detection camera carries out detection of taking pictures, and so reaches whole
LED lamp heat sink 360, which is outside one's consideration, sees detection.
Secondly, after appearance takes pictures the arrival discharge station of the LED lamp heat sink after detecting, it is put into after being captured by the second manipulator
On 3rd conveyer belt, when LED lamp heat sink reaches top detection 51 correspondence position of camera device, camera device is detected by top
Detection of taking pictures is carried out at the top of 51 pairs of LED lamp heat sinks.And connecting inner detection camera device 31, appearance detection camera device 44
The image of acquisition carries out comprehensive analysis, and the bad species of comparative analysis product, LED lamp heat sink is pushed into respectively the first NG dischargings
Mouthfuls 52 and the first NG discharge port 54, carry out substandard goods and waste classifying, it is of course also possible to as needed to LED lamp heat sink
Injection credit rating does further subdivision.
Finally, non-defective unit LED lamp heat sink pushes to the 4th conveyer belt 6 by the first non-defective unit pusher cylinder 56, then by second
Non-defective unit pusher cylinder 61 pushes to the 5th conveyer belt, when non-defective unit LED lamp heat sink reaches mounted box station 9, by the 3rd manipulator
It is put into after picking up in plastic sucking disc, after whole plastic sucking disc is filled successively, plastic sucking disc declines a position.At this time by sucker clamping apparatus
The empty plastic sucking disc that 8 the superiors of station are put in plastic sucking disc is put into mounted box station 9, then non-defective unit LED light is put by the 3rd manipulator and is dissipated
Hot device, is circulated after setting numerical value successively, and the plastic sucking disc for filling product is removed, is fitted into by employee in Packaging Box.
In addition to above preferred embodiment, the present invention also has other embodiments, and those skilled in the art can be according to this
Invention makes various changes and modifications, and without departing from the spirit of the present invention, should all belong in claims of the present invention and determine
The scope of justice.
Claims (10)
1.LED lamp radiator intelligent checking systems, it is characterised in that：Including the first conveying device, the second conveying device, the 3rd defeated
Send device, the first manipulator, the second manipulator, turntable and the inside between the first conveying device and the second conveying device
Detection station, the turntable are circumferentially equipped with feeding station, deburring station, appearance detection shooting station, discharge station, institute
State the first conveying device and the radiator that injection molding machine injection is completed is delivered to internal detection station, the internal detection station is equipped with
The inside detection camera device of radiator internal image is shot, second conveying device is used to convey to be turned by internal detection station
The radiator come is moved past, first manipulator is arranged on feeding station, and the radiator that the conveying of the second conveying device comes is turned
Move on turntable, the deburring station that the detecting system corresponds to turntable is equipped with the burr remover for removing radiator burr, right
Appearance detection shooting station is answered to be equipped with the appearance detection camera device of the outer circular image of shooting radiator, second manipulator is set
In discharge station, the radiator on turntable is transferred to the 3rd conveying device.
2. LED lamp heat sink intelligent checking system according to claim 1, it is characterised in that：The turntable is equal along outer rim
Cloth is useful for the location hole of positioning radiator, and location hole is the circular hole with 120 degree of arc gaps.
3. LED lamp heat sink intelligent checking system according to claim 1, it is characterised in that：First conveying device
Guide pad including radiator conveying in first conveyer belt, guiding first conveyer belt and radiator in first conveyer belt pushed
To the first pusher cylinder of internal detection station.
4. LED lamp heat sink intelligent checking system according to claim 1, it is characterised in that：The internal detection station
Support plate equipped with support radiator, the support plate are equipped with Internal camera through hole, and the internal detection camera device is arranged on
Support plate lower section and camera face Internal camera through hole.
5. LED lamp heat sink intelligent checking system according to claim 2, it is characterised in that：The burr remover bag
Including deburring scraper, the first servomotor above turntable, the deburring scraper is connected with linear actuator, and described
One servomotor is connected with the first lifter, when radiator turns to deburring station with turntable, the first lifter driving the
One servomotor declines, and the first servomotor driving radiator rotates, and linear actuator driving deburring scraper acts on heat dissipation
Burr is wiped off on device is cylindrical.
6. LED lamp heat sink intelligent checking system according to claim 5, it is characterised in that：The burr remover is also
Including the second servomotor above turntable, second servomotor is connected with the second lifter, under the turntable
Side is equipped with burr removing felt, the burr removing felt connects the 3rd lifter, when radiator turns to burr removing felt with turntable
During correspondence position, the second servomotor declines under the driving of the second lifter and drives radiator to rotate, and burr removing felt is the
The driving of three lifters is lower to be risen and the tiny flash in radiator bottom is erased.
7. LED lamp heat sink intelligent checking system according to claim 2, it is characterised in that：The appearance detection shooting
Device includes detecting camera along three appearances of the cylindrical spaced set of turntable, and the inspection of the first two appearance is corresponded in the lower section of turntable
Survey camera and one the 4th lifter and the 3rd servomotor being connected with the 4th lifter are respectively set, when radiator is with turntable
Turn to up to after the first two appearance detection shooting correspondence position, by 120 degree of progress that appearance detection camera is cylindrical to radiator
Take pictures, then the 4th lifter drives the 3rd servomotor to rise, and the 3rd servomotor drives radiator to rotate 120 degree, is dissipating
When hot device turns to the 3rd appearance detection camera position, complete cylindrical 360 degree of radiator and take pictures.
8. LED lamp heat sink intelligent checking system according to claim 1, it is characterised in that：3rd conveying device
Including the 3rd conveyer belt, the top of the 3rd conveyer belt is equipped with the top detection shooting dress for being used to shoot radiator top image
Put, at least one NG discharge ports are equipped with below the side of the 3rd conveyer belt and push away unqualified radiator from the 3rd conveyer belt
Send to the NG discharging cylinders of NG discharge ports.
9. LED lamp heat sink intelligent checking system according to claim 8, it is characterised in that：The detecting system is also wrapped
Buffer conveyor device is included, the buffer conveyor device includes the 4th conveyer belt being arranged side by side with the 3rd conveyer belt and the 5th conveying
Band, the feeding terminal position of corresponding 3rd conveyer belt are defeated equipped with non-defective unit radiator is pushed to the 4th conveyer belt from the 3rd conveyer belt
Send the first non-defective unit pusher cylinder of initiating terminal, the feeding terminal position of corresponding 4th conveyer belt is equipped with non-defective unit radiator from the 4th
Conveyer belt is pushed to the second non-defective unit pusher cylinder of the 5th conveyer belt conveying initiating terminal.
10. LED lamp heat sink intelligent checking system according to claim 9, it is characterised in that：The detecting system is equipped with
Mounted box station and plastic sucking disc put station, and putting station stacking in plastic sucking disc is placed with some empty plastic sucking discs, the mounted box
Station is equipped with the plastic sucking disc with location hole, and plastic sucking disc is put into after the radiator on the 5th conveyer belt is picked up by the 3rd manipulator
In, after radiator is piled on suction tray and is declined, the plastic sucking disc for plastic sucking disc being put by sucker clamping apparatus station placement is put into
Mounted box station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN108608116A (en) * | 2018-06-12 | 2018-10-02 | 广东大唐永恒智能科技有限公司 | Lamp cap automatic charging focusing bonding machine |
| CN110171097A (en) * | 2019-05-16 | 2019-08-27 | 苏州谷乡智能科技有限公司 | A kind of processing of plastic part surface and detection all-in-one machine |
| CN111069087A (en) * | 2019-12-30 | 2020-04-28 | 苏州协同创新智能制造装备有限公司 | Automatic detection and material receiving system for injection molding parts |
| CN111515137A (en) * | 2020-04-09 | 2020-08-11 | 南京华群光电技术有限公司 | Sorting type part surface detection device |
| CN112691934A (en) * | 2020-11-12 | 2021-04-23 | 深圳中科飞测科技股份有限公司 | Detection device and detection method |
| CN114267778A (en) * | 2021-12-24 | 2022-04-01 | 深圳国冶星光电科技股份有限公司 | Die bonding and wire bonding process for surface mount LED |
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| CN108608116A (en) * | 2018-06-12 | 2018-10-02 | 广东大唐永恒智能科技有限公司 | Lamp cap automatic charging focusing bonding machine |
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| CN114267778A (en) * | 2021-12-24 | 2022-04-01 | 深圳国冶星光电科技股份有限公司 | Die bonding and wire bonding process for surface mount LED |
| CN114267778B (en) * | 2021-12-24 | 2023-09-08 | 深圳国冶星光电科技股份有限公司 | Die bonding wire bonding process of surface-mounted LED |
| CN116620666A (en) * | 2023-07-26 | 2023-08-22 | 成都三是科技有限公司 | Cutter detects integrative worker line of packing |
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Application publication date: 20180515 |