CN220863414U - Rim charge removing mechanism for pin shaft machining - Google Patents
Rim charge removing mechanism for pin shaft machining Download PDFInfo
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- CN220863414U CN220863414U CN202322697082.7U CN202322697082U CN220863414U CN 220863414 U CN220863414 U CN 220863414U CN 202322697082 U CN202322697082 U CN 202322697082U CN 220863414 U CN220863414 U CN 220863414U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 16
- 238000003754 machining Methods 0.000 title claims abstract description 15
- 238000001179 sorption measurement Methods 0.000 claims abstract description 62
- 239000003638 chemical reducing agent Substances 0.000 claims description 32
- 230000003028 elevating effect Effects 0.000 claims 3
- 239000002184 metal Substances 0.000 abstract description 17
- 238000004140 cleaning Methods 0.000 abstract description 13
- 238000009825 accumulation Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000843 powder Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005553 drilling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model relates to the technical field of pin shaft processing, in particular to a rim charge removing mechanism for pin shaft processing, which drives an adsorption device to move on a working table surface of a lathe through a transverse moving device and a longitudinal moving device, so that the cleaning coverage area of the device is increased; the spatial position of the adsorption device is changed through the rotating device, and the adsorption device is moved out of the processing area when cleaning is not needed, so that the adsorption device is prevented from influencing normal processing production; the lifting device is convenient for adjusting the distance between the adsorption device and the table top on the lathe according to the adsorption strength of the adsorption device, so that the adsorption effect of the device on metal scraps and powder is improved; the rim charge generated in the pin shaft machining process is adsorbed by the adsorption device, so that the accumulation amount of rim charge on a table top of the lathe is reduced, scraps in gaps and corners of structural parts of the lathe can be adsorbed, and the practicability of the device is improved; comprises a traversing device, a lifting device, a rotating device, a longitudinal moving device and an adsorption device.
Description
Technical Field
The utility model relates to the technical field of pin shaft machining, in particular to a rim charge removing mechanism for pin shaft machining.
Background
When the pin shaft is machined by a lathe, firstly, a cut bar is fixed on the lathe, then, a workpiece is fixed, a cutter is adjusted according to different machining links, the workpiece is ground after turning is finished, so that the precision and the smoothness of the workpiece are improved, and finally, a drilling tool is used for drilling the workpiece according to production requirements; a large amount of long metal scraps, short metal scraps and metal powder can be generated in the whole pin shaft processing process, operators are required to clean the working table surface regularly, so that the normal use of the lathe is ensured, and a discharging port is formed in the table surface of a part of the lathe so as to facilitate the cleaning of rim charge.
The utility model patent in China with the application number of CN202020824373.1 in the prior art relates to a rim charge removing mechanism for pin shaft processing, which comprises a collecting device, a cleaning device, an adhesion device and a frame, and can rapidly remove rim charges generated by pin shaft processing.
However, the device can generate a large amount of tiny metal scraps in the pin shaft machining process, and the metal scraps can fall into different areas along with the machining process, so that the device cannot effectively clean scraps in corners and structural member gaps.
Disclosure of utility model
In order to solve the technical problems, the utility model provides the device which drives the adsorption device to move on the working table surface of the lathe through the transverse moving device and the longitudinal moving device, so that the cleaning coverage area of the device is increased; the spatial position of the adsorption device is changed through the rotating device, and the adsorption device is moved out of the processing area when cleaning is not needed, so that the adsorption device is prevented from influencing normal processing production; the lifting device is convenient for adjusting the distance between the adsorption device and the table top on the lathe according to the adsorption strength of the adsorption device, so that the adsorption effect of the device on metal scraps and powder is improved; the rim charge that produces in the processing of round pin axle is adsorbed through adsorption equipment, reduces the accumulation volume of mesa rim charge on the lathe to can adsorb the piece in lathe structure gap department and the corner, a rim charge clearing mechanism for round pin axle processing that has improved the practicality of device.
The utility model relates to a rim charge removing mechanism for pin shaft processing, which comprises a traversing device, a lifting device, a rotating device, a longitudinal moving device and an adsorption device, wherein the lifting device is arranged on the traversing device; the adsorption device is driven to move on the working table surface of the lathe by the transverse moving device and the longitudinal moving device, so that the cleaning coverage area of the device is increased; the spatial position of the adsorption device is changed through the rotating device, and the adsorption device is moved out of the processing area when cleaning is not needed, so that the adsorption device is prevented from influencing normal processing production; the lifting device is convenient for adjusting the distance between the adsorption device and the table top on the lathe according to the adsorption strength of the adsorption device, so that the adsorption effect of the device on metal scraps and powder is improved; the rim charge that produces in the processing of round pin axle is adsorbed through adsorption equipment, reduces the accumulation volume of mesa rim charge on the lathe to can adsorb the piece in lathe structure gap department and the corner, improve the practicality of device.
Preferably, the transverse moving device comprises a transverse moving support frame, a screw rod, guide rails, a first speed reducer, a first motor and a transverse moving platform, wherein the screw rod is arranged on the right end face of the lathe through two groups of transverse moving support frames, two groups of guide rails are arranged on the right end face of the lathe, the two groups of guide rails are positioned between the two groups of transverse moving support frames, the transverse moving platform is connected with the screw rod through nuts, the left end face of the transverse moving platform is connected with the two groups of guide rails, the first speed reducer is arranged on the front end face of the front transverse moving support frame, the output end of the first speed reducer is connected with the screw rod, and the first motor is arranged on the first speed reducer; the first motor is started to transmit power to the screw rod through the first speed reducer to drive the screw rod to rotate, the transverse moving platform is matched with the screw rod through the nut to horizontally move on the guide rail, the movement of the transverse moving platform is limited through the two groups of guide rails, the vibration of the transverse moving platform in the horizontal moving process is reduced, and the stability and the practicability of the device are improved.
Preferably, the lifting device comprises a sleeve, a lifting rod, fastening bolts and a first rubber backing plate, wherein the sleeve is arranged on the upper end face of the traversing platform, the lower part of the lifting rod is inserted into the sleeve, the first rubber backing plate is arranged on the inner bottom end face of the sleeve, and two groups of fastening bolts are arranged on the upper part of the side face of the sleeve; through adjusting the height of lifter in the sleeve, change the distance between mesa on adsorption equipment and the lathe, fix the position of lifter in the sleeve through two sets of fastening bolt, provide the protection for the lifter through first rubber backing plate, reduce the lifter drop in the adjustment process and the probability that the impact leads to equipment damage on the lifter with the sleeve inner bottom, improved the protectiveness of device.
Preferably, the rotating device comprises a lifting platform, a second speed reducer, a second motor and a rotating shaft, wherein the lifting platform is arranged on the upper end face of the lifting rod, the second speed reducer is arranged on the front end face of the lifting platform, the second motor is arranged on the second speed reducer, and the output end of the second speed reducer passes through the right end face of the lifting platform and is connected with the rotating shaft; the rotating shaft is connected with a longitudinal moving device, the second motor is started to transmit power to the rotating shaft through the second speed reducer, so that the longitudinal moving device on the rotating shaft is driven to rotate, the adsorption device is driven to enter and exit a machining area in the lathe, and the influence of the longitudinal moving device and the adsorption device on the machining process in the pin shaft machining process is reduced.
Preferably, the longitudinal moving device comprises a rotating frame and an electric cylinder, the rear part of the rotating shaft is sleeved with the rotating shaft, the electric cylinder is arranged on the side surface of the rotating shaft, and the moving end of the electric cylinder penetrates through the left side surface of the rotating frame and extends to the left side of the rotating frame; the adsorption device is arranged at the moving end of the electric cylinder, and the adsorption device is driven to move left and right on the upper side of the processing table surface of the lathe by controlling the expansion and contraction of the electric cylinder, so that the effective working range of the adsorption device is improved.
Preferably, the adsorption device comprises a rotary platform and an electromagnet, the rotary platform is arranged on the moving end of the electric cylinder, and the electromagnet is arranged on the lower end surface of the rotary platform; the electromagnet is used for adsorbing the metal rim charge in the processing area on the lathe, so that the accumulation of the metal scraps in the processing area on the lathe is reduced, the metal scraps in the gap of the upper end surface of the lathe are convenient to clean, and the cleaning effect of the device is improved.
Preferably, a second rubber backing plate is arranged on the right end surface of the transverse moving platform; when the electric cylinder moves to the right side of the sleeve along with the rotating device through the second rubber base plate, the impact force between the electric cylinder and the transverse moving platform is reduced, and the protection performance of the device is improved
Compared with the prior art, the utility model has the beneficial effects that: the adsorption device is driven to move on the working table surface of the lathe by the transverse moving device and the longitudinal moving device, so that the cleaning coverage area of the device is increased; the spatial position of the adsorption device is changed through the rotating device, and the adsorption device is moved out of the processing area when cleaning is not needed, so that the adsorption device is prevented from influencing normal processing production; the lifting device is convenient for adjusting the distance between the adsorption device and the table top on the lathe according to the adsorption strength of the adsorption device, so that the adsorption effect of the device on metal scraps and powder is improved; the rim charge that produces in the processing of round pin axle is adsorbed through adsorption equipment, reduces the accumulation volume of mesa rim charge on the lathe to can adsorb the piece in lathe structure gap department and the corner, improve the practicality of device.
Drawings
FIG. 1 is a schematic elevational view of the present utility model in its operative condition;
FIG. 2 is a schematic elevational view of the present utility model in a non-operative condition;
FIG. 3 is a schematic diagram of an axial structure of the traversing device;
FIG. 4 is a schematic illustration of an isometric construction of a rotary device;
FIG. 5 is a schematic cross-sectional view of a lifting device;
The reference numerals in the drawings: 1. a lathe; 2. a clamp; 3. a waste collection bin; 4. a traversing support frame; 5. a screw rod; 6. a guide rail; 7. a first decelerator; 8. a first motor; 9. a traversing platform; 10. a sleeve; 11. a lifting rod; 12. a fastening bolt; 13. a first rubber backing plate; 14. a lifting platform; 15. a second decelerator; 16. a second motor; 17. a rotating shaft; 18. a rotating frame; 19. an electric cylinder; 20. rotating the platform; 21. an electromagnet; 22. and a second rubber backing plate.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Example 1
The rotating device is arranged on the traversing device through a supporting structure, the longitudinal moving device is arranged on the rotating device, and the adsorption device is arranged on the longitudinal moving device as shown in fig. 1, 2, 3, 4 and 5;
Firstly, a second motor 16 is started to transmit power to a rotating shaft 17 through a second speed reducer 15, so that a rotating frame 18 on the rotating shaft 17 is driven to rotate, an electromagnet 21 is positioned on the upper side of the upper end face of a lathe 1, then the electromagnet 21 is started, a first motor 8 is started to transmit power to a screw 5 through a first speed reducer 7 to drive the screw 5 to rotate, a traversing platform 9 is enabled to move back and forth on two groups of guide rails 6, an electric cylinder 19 is controlled to stretch and draw continuously, thereby the electromagnet 21 adsorbs metal scraps in the upper end face area of the lathe 1, after adsorption is completed, the electric cylinder 19 is controlled to shrink, the electromagnet 21 is positioned on the upper side of a scrap collecting bin 3, the electromagnet 21 is closed, the metal scraps adsorbed on the electromagnet 21 fall into the scrap collecting bin 3, and then the rotating device is controlled to move the electromagnet 21 out of a processing area of the lathe 1;
The transverse moving device comprises a transverse moving support frame 4, a screw rod 5, guide rails 6, a first speed reducer 7, a first motor 8 and a transverse moving platform 9, wherein the screw rod 5 is arranged on the right end face of the lathe 1 through two groups of transverse moving support frames 4, two groups of guide rails 6 are arranged on the right end face of the lathe 1, the two groups of guide rails 6 are positioned between the two groups of transverse moving support frames 4, the transverse moving platform 9 is connected with the screw rod 5 through nuts, the left end face of the transverse moving platform 9 is connected with the two groups of guide rails 6, the first speed reducer 7 is arranged on the front end face of the front transverse moving support frame 4, the output end of the first speed reducer 7 is connected with the screw rod 5, and the first motor 8 is arranged on the first speed reducer 7;
the rotating device comprises a lifting platform 14, a second speed reducer 15, a second motor 16 and a rotating shaft 17, wherein the lifting platform 14 is arranged on the upper end face of the lifting rod 11, the second speed reducer 15 is arranged on the front end face of the lifting platform 14, the second motor 16 is arranged on the second speed reducer 15, and the output end of the second speed reducer 15 passes through the right end face of the lifting platform 14 and is connected with the rotating shaft 17;
The longitudinal moving device comprises a rotating frame 18 and an electric cylinder 19, a rotating shaft 17 is sleeved at the rear part of the rotating shaft 17, the electric cylinder 19 is arranged on the side surface of the rotating shaft 17, and the moving end of the electric cylinder 19 passes through the left side surface of the rotating frame 18 and extends to the left side of the rotating frame 18;
The adsorption device comprises a rotary platform 20 and an electromagnet 21, the rotary platform 20 is arranged on the moving end of the electric cylinder 19, and the electromagnet 21 is arranged on the lower end surface of the rotary platform 20;
a second rubber backing plate 22 is arranged on the right end surface of the transverse moving platform 9;
The adsorption device is driven to move on the working table surface of the lathe 1 by the transverse moving device and the longitudinal moving device, so that the cleaning coverage area of the device is increased; the spatial position of the adsorption device is changed through the rotating device, and the adsorption device is moved out of the processing area when cleaning is not needed, so that the adsorption device is prevented from influencing normal processing production; the rim charge that produces in the processing of round pin axle is adsorbed through adsorption equipment, reduces the accumulation volume of mesa rim charge on the lathe 1 to can adsorb the piece in the gap department of lathe 1 structure and the corner, improve the practicality of device.
Example 2
The improvement on the basis of the first embodiment comprises a lifting device which is arranged on the traversing device and connected with the rotating device;
The lifting device is convenient for adjusting the distance between the adsorption device and the upper table surface of the lathe 1 according to the adsorption strength of the adsorption device, so that the adsorption effect of the device on metal scraps and powder is improved;
The distance between the adsorption device and the table top on the lathe 1 is changed by adjusting the height of the lifting rod 11 in the sleeve 10, the position of the lifting rod 11 in the sleeve 10 is fixed by two groups of fastening bolts 12, the lifting rod 11 is protected by the first rubber backing plate 13, the probability of equipment damage on the lifting rod 11 caused by falling of the lifting rod 11 and the impact of the inner bottom of the sleeve 10 in the adjusting process is reduced, and the protection of the device is improved;
The lifting device comprises a sleeve 10, a lifting rod 11, fastening bolts 12 and a first rubber backing plate 13, wherein the sleeve 10 is installed on the upper end face of the traversing platform 9, the lower part of the lifting rod 11 is inserted into the sleeve 10, the first rubber backing plate 13 is installed on the inner bottom end face of the sleeve 10, and two groups of fastening bolts 12 are installed on the upper part of the side face of the sleeve 10.
As shown in fig. 1 to 5, when the rim charge removing mechanism for pin shaft processing of the present utility model works, firstly, the second motor 16 is started to transmit power to the rotating shaft 17 through the second speed reducer 15, so as to drive the rotating frame 18 on the rotating shaft 17 to rotate, the electromagnet 21 is located on the upper side of the upper end face of the lathe 1, the position of the lifting rod 11 in the sleeve 10 is adjusted according to the actual magnetic strength of the electromagnet 21, then the electromagnet 21 is started, the first motor 8 is started to transmit power to the screw 5 through the first speed reducer 7, so as to drive the screw 5 to rotate, the traversing platform 9 moves back and forth on the two groups of guide rails 6, and the electric cylinder 19 is controlled to continuously stretch, so that the electromagnet 21 adsorbs metal scraps in the upper end face area of the lathe 1, after adsorption is completed, the electric cylinder 19 is controlled to shrink so that the electromagnet 21 is located on the upper side of the scrap collecting bin 3, the electromagnet 21 is closed, the metal scraps adsorbed on the electromagnet 21 is dropped into the scrap collecting bin 3, and then the rotating device is controlled to remove the electromagnet 21 from the processing area of the lathe 1.
The first speed reducer 7, the first motor 8, the second speed reducer 15, the second motor 16, the electric cylinder 19 and the electromagnet 21 of the rim charge removing mechanism for pin shaft processing are purchased in the market, and a person skilled in the art only needs to install and operate according to the attached using instruction without creative labor of the person skilled in the art.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.
Claims (7)
1. A rim charge removing mechanism for round pin axle processing, its characterized in that includes sideslip device, elevating gear, rotary device, indulges and moves device and adsorption equipment, and elevating gear installs on sideslip device, and rotary device installs on elevating gear, indulges and moves the device and install on rotary device, and adsorption equipment installs on indulging and move the device.
2. The rim charge removing mechanism for pin shaft machining according to claim 1, wherein the traversing device comprises a traversing support frame (4), a screw rod (5), guide rails (6), a first speed reducer (7), a first motor (8) and a traversing platform (9), the screw rod (5) is installed on the right end face of the lathe (1) through two groups of traversing support frames (4), two groups of guide rails (6) are installed on the right end face of the lathe (1), the two groups of guide rails (6) are located between the two groups of traversing support frames (4), the traversing platform (9) is connected with the screw rod (5) through nuts, the left end face of the traversing platform (9) is connected with the two groups of guide rails (6), the first speed reducer (7) is installed on the front end face of the front traversing support frame (4), the output end of the first speed reducer (7) is connected with the screw rod (5), and the first motor (8) is installed on the first speed reducer (7).
3. The rim charge removing mechanism for pin shaft machining according to claim 2, wherein the lifting device comprises a sleeve (10), a lifting rod (11), fastening bolts (12) and a first rubber base plate (13), the sleeve (10) is arranged on the upper end face of the traversing platform (9), the lower part of the lifting rod (11) is inserted into the sleeve (10), the first rubber base plate (13) is arranged on the inner bottom end face of the sleeve (10), and two groups of fastening bolts (12) are arranged on the upper side face of the sleeve (10).
4. A rim charge removing mechanism for pin shaft processing as claimed in claim 3, characterized in that the rotating device comprises a lifting platform (14), a second speed reducer (15), a second motor (16) and a rotating shaft (17), the lifting platform (14) is arranged on the upper end face of the lifting rod (11), the second speed reducer (15) is arranged on the front end face of the lifting platform (14), the second motor (16) is arranged on the second speed reducer (15), and the output end of the second speed reducer (15) penetrates through the right end face of the lifting platform (14) to be connected with the rotating shaft (17).
5. The rim charge removing mechanism for pin shaft machining according to claim 4, wherein the longitudinal moving device comprises a rotating frame (18) and an electric cylinder (19), the rear part of the rotating shaft (17) is sleeved with the rotating shaft (17), the electric cylinder (19) is arranged on the side face of the rotating shaft (17), and the moving end of the electric cylinder (19) penetrates through the left side face of the rotating frame (18) to extend to the left side of the rotating frame (18).
6. The rim charge removing mechanism for pin shaft machining according to claim 5, wherein the adsorption device comprises a rotary platform (20) and an electromagnet (21), the rotary platform (20) is mounted on the moving end of the electric cylinder (19), and the electromagnet (21) is mounted on the lower end face of the rotary platform (20).
7. A rim charge removing mechanism for pin shaft processing as claimed in claim 2, wherein the right end face of the traversing platform (9) is provided with a second rubber pad (22).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322697082.7U CN220863414U (en) | 2023-10-09 | 2023-10-09 | Rim charge removing mechanism for pin shaft machining |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322697082.7U CN220863414U (en) | 2023-10-09 | 2023-10-09 | Rim charge removing mechanism for pin shaft machining |
Publications (1)
Publication Number | Publication Date |
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CN220863414U true CN220863414U (en) | 2024-04-30 |
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ID=90821330
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322697082.7U Active CN220863414U (en) | 2023-10-09 | 2023-10-09 | Rim charge removing mechanism for pin shaft machining |
Country Status (1)
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CN (1) | CN220863414U (en) |
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2023
- 2023-10-09 CN CN202322697082.7U patent/CN220863414U/en active Active
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