CN220861803U - Spraying equipment and automated production system - Google Patents

Spraying equipment and automated production system Download PDF

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Publication number
CN220861803U
CN220861803U CN202322346337.5U CN202322346337U CN220861803U CN 220861803 U CN220861803 U CN 220861803U CN 202322346337 U CN202322346337 U CN 202322346337U CN 220861803 U CN220861803 U CN 220861803U
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China
Prior art keywords
spraying
spray
manipulator
release agent
assembly
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Active
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CN202322346337.5U
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Chinese (zh)
Inventor
姜林
赵政
高德俊
吕昊
钱东伟
李�杰
杨强
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Yapp Automotive Parts Co Ltd
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Yapp Automotive Parts Co Ltd
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Priority to CN202322346337.5U priority Critical patent/CN220861803U/en
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Abstract

The utility model provides spraying equipment and an automatic production system. The spraying device comprises a rotating assembly, a moving track, a spraying assembly and an electric control assembly, wherein the rotating assembly comprises a manipulator which is configured to move along the length direction of the moving track; the electronic control assembly comprises a driver, wherein the driver is used for driving the manipulator so that the manipulator is positioned at different positions of the die; the spraying assembly comprises a storage box and a nozzle, wherein the storage box is used for storing the release agent, the nozzle is movably arranged at the end part of the manipulator, and the nozzle is configured to move relative to the die under the driving of the manipulator so as to spray the release agent on the inner wall of the die. The utility model has high working efficiency and high safety.

Description

Spraying equipment and automated production system
Technical Field
The utility model relates to the technical field of production and manufacturing, in particular to spraying equipment and an automatic production system.
Background
The mould industry is used for injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods to obtain various moulds and tools of the required products. In short, a mold is a tool for molding an article, which is composed of various parts, and different molds are composed of different parts. The processing of the appearance of the article is realized mainly by changing the physical state of the formed material.
At present, a common mode for assisting demolding is to manually spray and wipe a mold with a release agent, so that in order to ensure that a product can be demolded smoothly, every 5 molds in the production process need to be sprayed and wiped with the release agent manually, the mold needs to be stopped during manual operation, and the mold needs to be stopped for about 8 minutes once.
However, the existing demolding mode has the defects that the manual work needs to enter the inside of the press, the temperature of the mold is about 150 ℃, and the manual operation has great potential safety hazard; the uniformity and stability of the spraying and wiping of the release agent are difficult to ensure when the release agent is manually operated in a high-temperature environment, and the randomness of the manual operation directly influences the stable operation of the production line.
Disclosure of utility model
In view of the above problems, the present utility model provides a spraying apparatus and an automated production system, which have high working efficiency and high safety.
In order to achieve the above object, the embodiment of the present utility model provides the following technical solutions:
In a first aspect, embodiments of the present utility model provide a spray coating device comprising a rotating assembly, a moving rail, a spray coating assembly, and an electronic control assembly, the rotating assembly comprising a manipulator configured to move along a length direction of the moving rail;
the electronic control assembly comprises a driver, wherein the driver is used for driving the manipulator so that the manipulator is positioned at different positions of the die;
the spraying assembly comprises a storage box and a nozzle, wherein the storage box is used for storing the release agent, the nozzle is movably arranged at the end part of the manipulator, and the nozzle is configured to move relative to the die under the driving of the manipulator so as to spray the release agent on the inner wall of the die.
The beneficial effects of the utility model are as follows: through the arrangement, namely through the whole mutually matched design of the rotating assembly, the moving rail, the spraying assembly and the electric control assembly, the whole spraying process is completed by spraying equipment, the problems of low efficiency, poor stability and higher safety risk of manually spraying and wiping the release agent are solved, manual operation is replaced by the spraying assembly, and the operation safety is improved; in addition, the spraying and wiping efficiency of the release agent is greatly improved, so that the spraying equipment provided by the utility model has high working efficiency and high safety in spraying the release agent to the die in an automatic production system.
On the basis of the technical scheme, the utility model can be improved as follows.
In some alternative embodiments, the electronic control assembly further comprises a controller electrically connected to the driver and configured to control the driver.
In particular, the controller may control execution of the corresponding function according to a function instruction input by a user, for example, the user may select a desired function by operating a driver of the spraying apparatus.
In some alternative embodiments, the manipulator includes a plurality of rotating arms and a rotating shaft, with adjacent two rotating arms being rotatably connected by the rotating shaft.
In some alternative embodiments, the spray assembly further comprises a spray rack rotatably disposed at an end of the manipulator, and the nozzle is disposed on the spray rack and faces the mold.
It can be appreciated that the design of the spray rack can play a role in supporting the spray nozzle, and the stability of the whole structure is realized.
In some alternative embodiments, the spray booth includes a first booth having a first surface, a second surface, and a third surface that are sequentially connected;
The first surface and the third surface are respectively positioned at two opposite ends of the second surface, the extending direction of the first surface is opposite to that of the third surface, and the shapes of the first surface, the second surface and the third surface are configured to be matched with the shape of the inner side wall surface of the die.
It can be appreciated that the first support has the first surface, second surface and third surface that link to each other in proper order for the wiping procedure after the spraying, and then can clean unnecessary release agent for release agent more even cover on the inside wall surface of mould, finally, make the surface of the product of mould processing more level.
In some alternative embodiments, the first surface, the second surface, and the third surface are each provided with a wiper for wiping excess release agent from the mold so that the release agent uniformly covers the inner wall surface of the mold.
It will be appreciated that the design of the wiper member facilitates better application of the uniform release agent.
In some alternative embodiments, the spray rack further comprises a second bracket, the second bracket being a substrate;
The second support and the first support interconnect sets up a plurality of elasticity bolster between second support and the first support, and the one end of elasticity bolster supports to establish on the lateral wall of second support, and the other end of elasticity bolster supports to establish on the lateral wall of first support.
It can be understood that the second support is used for supporting the first support to the elastic buffer piece is in order to cushion the first support and reciprocate left and right fluctuation, makes the structure more stable, has protected mould and robot, avoids the hard contact between the mechanical mechanism.
In some alternative embodiments, the nozzles are at least one, the at least one nozzle being located on opposite sides of the same end of the spray rack.
It will be appreciated that the multiple nozzle design may improve the efficiency of the spray.
In some alternative embodiments, the rotating assembly further comprises a base, the base moving along the length of the moving track, and the robot is disposed on the base.
It is understood that the base is used for supporting the manipulator and has higher stability.
In a second aspect, the embodiment of the utility model also provides an automatic production system, which comprises a robot, a die and the spraying equipment, wherein the spraying equipment is used for spraying the release agent to the die, and the robot is used for placing raw materials to the die or taking out a molded product.
The utility model provides spraying equipment and an automatic production system, wherein the automatic production system comprises a robot, a die and the spraying equipment, the spraying equipment is used for spraying a release agent to the die, and the robot is used for placing raw materials to the die or taking out a formed product. The spraying device comprises a rotating assembly, a moving track, a spraying assembly and an electric control assembly, wherein the rotating assembly comprises a manipulator which is configured to move along the length direction of the moving track; the electronic control assembly comprises a driver, wherein the driver is used for driving the manipulator so that the manipulator is positioned at different positions of the die; the spraying assembly comprises a storage box and a nozzle, wherein the storage box is used for storing the release agent, the nozzle is movably arranged at the end part of the manipulator, and the nozzle is configured to move relative to the die under the driving of the manipulator so as to spray the release agent on the inner wall of the die.
Through the arrangement, namely through the whole mutually matched design of the rotating assembly, the moving rail, the spraying assembly and the electric control assembly, the whole spraying process is completed by spraying equipment, the problems of low efficiency, poor stability and higher safety risk of manually spraying and wiping the release agent are solved, manual operation is replaced by the spraying assembly, and the operation safety is improved; in addition, the spraying and wiping efficiency of the release agent is greatly improved, so that the spraying equipment provided by the application has high working efficiency and high safety in spraying the release agent to the die in an automatic production system.
In addition to the technical problems, technical features constituting the technical solutions, and beneficial effects caused by the technical features of the technical solutions described above, other technical problems that can be solved by the spraying apparatus and the automated production system provided by the embodiments of the present utility model, other technical features included in the technical solutions, and beneficial effects caused by the technical features of the embodiments of the present utility model will be described in further detail in the detailed description.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions of the prior art, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it will be obvious that the drawings in the following description are some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic view of a spray coating device according to an embodiment of the present application;
FIG. 2 is a schematic view of a spray assembly in a spray apparatus for spraying a mold in a first direction according to an embodiment of the present application;
FIG. 3 is a schematic view of a spray assembly in a spray apparatus according to an embodiment of the present application spraying a mold in a second direction;
FIG. 4 is a schematic view of a first view of a spray assembly of a spray device according to an embodiment of the present application;
FIG. 5 is a schematic view of a second view of a spray assembly of a spray device according to an embodiment of the present application;
FIG. 6 is a schematic view of a third perspective of a spray assembly in a spray device according to an embodiment of the present application;
FIG. 7 is a schematic diagram of an automated production system according to an embodiment of the present application;
FIG. 8 is a schematic view of an automated production system according to an embodiment of the present application in a first operational state;
FIG. 9 is a schematic view of an automated production system in a second operational state according to an embodiment of the present application;
FIG. 10 is a schematic view of an automated production system according to an embodiment of the present application in a third operational state;
Fig. 11 is a schematic structural view of an automated production system according to an embodiment of the present application in a fourth operating state.
Reference numerals illustrate:
100-spraying equipment;
110-a rotating assembly;
111-a manipulator;
1111-a rotating arm;
1112-a spindle;
112-a base;
120-moving the track;
130-spraying an assembly;
131-a storage tank;
132-nozzles;
133-spraying frame;
1331-a first bracket;
13311-a first surface;
13312-a second surface;
13313-third surface;
1332-a second bracket;
140-an electronic control assembly;
141-a driver;
150-wiper;
160-elastic buffer;
200-an automated production system;
210-a robot;
220-mold.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. All other embodiments obtained fall within the scope of protection of the present utility model. The following embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
It should be noted that in the description of the present utility model, the terms "first," "second," and "third" are used merely for convenience in describing the various components and are not to be construed as indicating or implying a sequential relationship, relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", and "a third" may explicitly or implicitly include at least one such feature.
At present, a common mode for assisting demolding is to manually spray and wipe a mold with a release agent, so that in order to ensure that a product can be demolded smoothly, every 5 molds in the production process need to be sprayed and wiped with the release agent manually, the mold needs to be stopped during manual operation, and the mold needs to be stopped for about 8 minutes once. However, the existing demolding mode has the defects that the manual work needs to enter the inside of the press, the temperature of the mold is about 150 ℃, and the manual operation has great potential safety hazard; the uniformity and stability of the spraying and wiping of the release agent are difficult to ensure when the release agent is manually operated in a high-temperature environment, and the randomness of the manual operation directly influences the stable operation of the production line.
In order to overcome the defects in the prior art, the whole spraying process is completed by the spraying equipment through the whole mutually matched design of the rotating assembly, the moving rail, the spraying assembly and the electric control assembly, so that the problems of low efficiency, poor stability and high safety risk of manually spraying and wiping the release agent are solved, manual operation is replaced by the spraying assembly, and the operation safety is improved; in addition, the spraying and wiping efficiency of the release agent is greatly improved, so that the spraying equipment provided by the utility model has high working efficiency and high safety in spraying the release agent to the die in an automatic production system.
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The present utility model will be described in detail with reference to the accompanying drawings so that those skilled in the art can more clearly understand the present utility model.
Fig. 1 is a schematic structural diagram of a spraying device according to an embodiment of the present application, fig. 2 is a schematic diagram of a spraying component in the spraying device according to an embodiment of the present application spraying a mold in a first direction, and fig. 3 is a schematic diagram of the spraying component in the spraying device according to an embodiment of the present application spraying a mold in a second direction.
As shown in fig. 1 to 3, an embodiment of the present application provides a spraying apparatus 100 including a rotating assembly 110, a moving rail 120, a spraying assembly 130, and an electronic control assembly 140, the rotating assembly 110 including a robot 111, the robot 111 being configured to move along a length direction of the moving rail 120;
It will be appreciated that the movement rail 120 may be mounted on the ground or other work platform, embodiments of the present utility model are not limited thereto, and that the movement rail 120 serves the purpose of supporting the rotating assembly 110 and the spraying assembly 130, but also allows the rotating assembly 110 to move along the length of the movement rail 120.
The electronic control assembly 140 includes a driver 141, where the driver 141 is used to drive the manipulator 111 so that the manipulator 111 is located at different positions of the mold 220;
It will be appreciated that the manipulator 111 may be directly coupled to the driver 141, and that the driver 141 may drive the manipulator 111 to move, and by movement of the manipulator 111, to move toward the mold 220, and to different positions of the mold 220.
Of course, the manipulator 111 may be indirectly connected to the driver 141, and the driver 141 may drive the manipulator 111 to move, and by moving the manipulator 111, the manipulator may further move toward the mold 220 and move to different positions of the mold 220.
Specifically, the connection between the manipulator 111 and the driver 141 is not limited in this embodiment.
The spraying assembly 130 includes a storage tank 131 and a nozzle 132, the storage tank 131 is used for storing the release agent, the nozzle 132 is movably arranged at the end of the manipulator 111, and the nozzle 132 is configured to move relative to the mold 220 under the driving of the manipulator 111 so as to spray the release agent on the inner wall of the mold 220.
It will be appreciated that in this embodiment, the nozzle 132 is used to atomize and spray the mold release agent within the reservoir 131 onto the surface of the mold 220. In use, the release agent in the reservoir 131 flows into the nozzle 132, and the nozzle 132 atomizes the release agent and uniformly sprays it onto the surface of the mold 220.
In some examples, nozzle 132 may be an atomizer, and in particular, embodiments of the application are not so limited.
In some examples, the storage tank 131 may have a regular shape such as a cylinder, a sphere, a prism, or the like, or may have other irregular shapes. The specific shape, embodiments of the application are not limited in this regard.
Specifically, as shown in FIG. 2, wherein A represents the spray coating assembly 130 spraying the mold 220 in a first direction.
As shown in fig. 3, where B represents the spray assembly 130 spraying the mold 220 in a second direction.
It should be noted that, in order to perform the spraying process on the multiple surfaces of the mold 220 better, it is necessary to adjust the position of the nozzle 132 during the spraying process, that is, the manipulator 111 drives the nozzle 132 to move relative to the mold 220.
In some examples, the nozzle 132 may be movably disposed at an end of the manipulator 111, and may be rotatably connected by a rotating shaft 1112 or other rotating member, and in particular, the moving manner is not limited herein.
Through the arrangement, namely through the whole mutually matched design of the rotating assembly 110, the moving rail 120, the spraying assembly 130 and the electric control assembly 140, the whole spraying process is completed by the spraying equipment 100, the problems of low efficiency, poor stability and higher safety risk of manually spraying and wiping the release agent are solved, manual operation is replaced by the spraying assembly 130, and the operation safety is improved; in addition, the spraying and wiping efficiency of the release agent is greatly improved, so that the spraying equipment 100 provided by the application has high working efficiency and high safety in spraying the release agent to the die 220 in the automatic production system 200.
As shown in fig. 1-3, in some alternative embodiments, the electronic control assembly 140 further includes a controller electrically connected to the driver 141 and configured to control the driver 141.
Specifically, the controller may control execution of the corresponding function according to a function instruction input by the user, for example, the user may select a desired function by operating the driver 141 of the spraying apparatus 100.
In some examples, the user or the staff may pre-store parameters such as the coating speed, the spraying path, and the spraying frequency into the controller in advance, and the controller further controls the operation of the driver 141 according to such parameters, or issues a corresponding operation command to the driver 141, so that the driver 141 drives the manipulator 111 to operate, and finally completes the spraying operation on the die 220.
Of course, correspondingly, parameters such as spraying speed, spraying path, spraying frequency and the like can be adjusted according to actual working conditions, so that instability caused by manual operation is avoided.
In some examples, the driver 141 may be a drive motor that powers the operation of the robot 111.
As shown in fig. 1-3, in some alternative embodiments, the robot 111 includes a plurality of rotating arms 1111 and a rotating shaft 1112, with adjacent two rotating arms 1111 being rotatably connected by the rotating shaft 1112.
The number of the rotating arms 1111 and the rotating shafts 1112 is not limited in this embodiment, as long as the present application can achieve the object.
Fig. 4 is a schematic structural diagram of a first view angle of a spray assembly in a spray apparatus according to an embodiment of the present application, fig. 5 is a schematic structural diagram of a second view angle of a spray assembly in a spray apparatus according to an embodiment of the present application, and fig. 6 is a schematic structural diagram of a third view angle of a spray assembly in a spray apparatus according to an embodiment of the present application.
As shown in fig. 1-6, in some alternative embodiments, the spray assembly 130 further includes a spray frame 133, the spray frame 133 rotatably disposed at an end of the robot 111, and the nozzle 132 disposed on the spray frame 133 and facing the mold 220.
It will be appreciated that the design of the spray booth 133 may function to support the spray nozzle 132 to achieve overall structural stability.
In some examples, the spray booth 133 may be a metal piece, the material of which may include one or more of copper, iron, aluminum, tin, lead. The material of the casting mold 220 may be one of sand, metal, or ceramic.
In other examples, the spray booth 133 may also be a plastic material. The molten plastic is injected into the plastic mold 220 by pressure during injection, and is cooled to form a desired plastic part.
In some examples, the nozzle 132 and the spray frame 133 may be mounted using a removable or fixed connection, such as a screw or snap connection.
In some alternative embodiments, spray booth 133 includes a first rack 1331, the first rack 1331 having a first surface 13311, a second surface 13312, and a third surface 13313 that are connected in sequence;
The first surface 13311 and the third surface 13313 are located at opposite ends of the second surface 13312, respectively, and the extending direction of the first surface 13311 and the extending direction of the third surface 13313 are opposite, and the shapes of the first surface 13311, the second surface 13312 and the third surface 13313 are configured to match with each other with the shape of the inner side wall surface of the mold 220.
It will be appreciated that the first support 1331 has a first surface 13311, a second surface 13312 and a third surface 13313 sequentially connected to each other, and is used for wiping after spraying, so that the excessive release agent can be wiped off, so that the release agent covers the inner side wall surface of the mold 220 more uniformly, and finally, the surface of the product processed by the mold 220 is smoother.
In addition, the shapes and positions of the first surface 13311, the second surface 13312 and the third surface 13313 may be designed to match the shape of the inner side wall surface of the mold 220.
It should be noted that, in general, the cross section of the mold 220 is a rectangular structure, and thus, the inner sidewall surface thereof is a plurality of bending planes, which means that the first surface 13311 and the third surface 13313 are parallel to each other and perpendicular to the second surface 13312.
Specifically, the angle between the first surface 13311 and the second surface 13312 is 90 °, meaning that the first surface 13311 and the second surface 13312 are disposed perpendicular to each other. Of course, other angles are possible, as long as it is convenient to wipe the excessive release agent on the inner side wall surface of the mold 220, and the embodiment of the present utility model is not limited herein.
As shown in fig. 1-6, in some alternative embodiments, a wiper 150 is disposed on each of the first surface 13311, the second surface 13312, and the third surface 13313, and the wiper 150 is configured to wipe excess mold release agent from the mold 220 so that the mold release agent uniformly covers the inner wall surfaces of the mold 220.
It will be appreciated that the design of the wiper 150 facilitates better application of the uniform release agent.
In some examples, the wiper 150 may be a high temperature resistant sponge that conforms to the mold 220 structure and is capable of efficiently and uniformly wiping the inner walls of the mold 220.
In some examples, the wiper 150 and the first bracket 1331 can be detachably connected or fixedly connected, such as by bolts, snaps, or a hanging connection. In particular, embodiments of the present utility model are not limited in this regard.
It will be appreciated that the wiper 150 and the first bracket 1331 can be connected by a removable connection, facilitating subsequent maintenance and replacement.
In some embodiments, the wiper 150 and the first bracket 1331 may be connected by other connection manners, so long as the wiper 150 and the first bracket 1331 can be fixedly connected, and the connection manner of the wiper 150 and the first bracket 1331 is not limited.
As shown in fig. 1-6, in some alternative embodiments, the spray booth 133 further includes a second support 1332, the second support 1332 being a substrate;
The second support 1332 is connected with the first support 1331, a plurality of elastic buffer pieces 160 are arranged between the second support 1332 and the first support 1331, one end of each elastic buffer piece 160 is abutted against the side wall of the second support 1332, and the other end of each elastic buffer piece 160 is abutted against the side wall of the first support 1331.
It will be appreciated that the second support 1332 is used to support the first support 1331, and the elastic buffer member 160 is used to buffer the first support 1331 from moving up and down, left and right, so that the structure is more stable, and the mold 220 and the robot 210 are protected from hard contact between mechanical mechanisms.
In some embodiments, the second bracket 1332 is integrally formed with the first bracket 1331, so that the second bracket 1332 and the first bracket 1331 can be ensured to be integrally formed, manufactured and are in a non-separable structure, on one hand, the number of parts used can be reduced, the assembly difficulty and the assembly precision requirement can be reduced, the procedure of welding connection between the second bracket 1332 and the first bracket 1331 is omitted, and the assembly efficiency is improved; on the other hand, the overall rigidity of the spray frame 133 can be improved, the possibility of loosening between the second bracket 1332 and the first bracket 1331 can be reduced, and the structural strength is high.
It should be noted that, in some embodiments, the second bracket 1332 and the first bracket 1331 are connected by integrally connecting them, and in other embodiments, the second bracket 1332 and the first bracket 1331 may be connected by other connecting methods, so long as the connecting method of the second bracket 1332 and the first bracket 1331 can be fixedly connected, and the connecting method of the second bracket 1332 and the first bracket 1331 is not limited.
In some examples, the shape of the second bracket 1332 may be configured in a rectangular plate shape, a trapezoidal plate shape, or a rectangular frame shape, and the embodiment of the present utility model will be described by taking the case where the second bracket 1332 is configured in a rectangular plate shape without specific limitation.
In some examples, the materials of the second bracket 1332 and the first bracket 1331 may be the same or different, and in particular, embodiments of the present utility model are not limited in this respect.
It should be noted that, regarding the material of the second bracket 1332 and the first bracket 1331, embodiments of the present utility model are not limited herein.
Of course, in the manufacturing process, the second bracket 1332 and the first bracket 1331 may be made of steel plates, plastics or synthetic materials under the premise of ensuring the strength.
As shown in fig. 1-6, in some alternative embodiments, at least one nozzle 132 is provided, with at least one nozzle 132 being located on opposite sides of the same end of the spray booth 133.
It will be appreciated that the multiple nozzle 132 design may improve the efficiency of the spray application.
It should be noted that, with respect to the number of nozzles 132, embodiments of the present utility model are not limited in this regard.
As shown in fig. 1 to 6, in some alternative embodiments, the rotation assembly 110 further includes a base 112, the base 112 moves along a length direction of the moving rail 120, and the robot 111 is disposed on the base 112.
It will be appreciated that the base 112 supports the robot 111 and is more stable.
In some examples, the robot 111 and the base 112 may be detachably connected or fixedly connected, such as by bolts, snaps, or hanging. In particular, embodiments of the present utility model are not limited in this regard.
It will be appreciated that the manipulator 111 and the base 112 may be connected by a detachable connection, so as to facilitate subsequent maintenance and replacement.
In some embodiments, the manipulator 111 and the base 112 may be connected by other connection methods, so long as the purpose of this embodiment can be achieved by the connection method that the manipulator 111 and the base 112 can be fixedly connected, and the connection method of the manipulator 111 and the base 112 is not limited.
The spraying equipment provided by the embodiment of the application comprises a rotating assembly, a moving track, a spraying assembly and an electric control assembly, wherein the rotating assembly comprises a manipulator which is configured to move along the length direction of the moving track; the electronic control assembly comprises a driver, wherein the driver is used for driving the manipulator so that the manipulator is positioned at different positions of the die; the spraying assembly comprises a storage box and a nozzle, wherein the storage box is used for storing the release agent, the nozzle is movably arranged at the end part of the manipulator, and the nozzle is configured to move relative to the die under the driving of the manipulator so as to spray the release agent on the inner wall of the die.
Through the arrangement, namely through the whole mutually matched design of the rotating assembly, the moving rail, the spraying assembly and the electric control assembly, the whole spraying process is completed by spraying equipment, the problems of low efficiency, poor stability and higher safety risk of manually spraying and wiping the release agent are solved, manual operation is replaced by the spraying assembly, and the operation safety is improved; in addition, the spraying and wiping efficiency of the release agent is greatly improved, so that the spraying equipment provided by the application has high working efficiency and high safety in spraying the release agent to the die in an automatic production system.
Example two
Fig. 7 is a schematic structural diagram of an automated production system according to an embodiment of the present application, and as shown in fig. 1 to 7, the embodiment of the present application further provides an automated production system 200, including a robot 210, a mold 220, and a spraying apparatus 100 as described above, wherein the spraying apparatus 100 is used for spraying a release agent onto the mold 220, and the robot 210 is used for placing a raw material onto the mold 220, or taking out a molded product.
Specifically, the automatic production system 200 of the present embodiment adopts all the technical solutions of the spraying apparatus 100 in the foregoing embodiments, so at least has all the beneficial effects brought by the technical solutions of the foregoing embodiments, which are not described in detail herein.
Fig. 8 is a schematic structural view of an automated production system according to an embodiment of the present application in a first operating state, fig. 9 is a schematic structural view of the automated production system according to an embodiment of the present application in a second operating state, fig. 10 is a schematic structural view of the automated production system according to an embodiment of the present application in a third operating state, and fig. 11 is a schematic structural view of the automated production system according to an embodiment of the present application in a fourth operating state.
As shown in fig. 1 to 11, the specific operation is as follows: opening the die of the die press after the finished product is molded in the production process; the robot 210 takes away the product molded inside the molding machine; the spraying equipment 100 automatically judges whether the mold press needs to be entered to automatically spray and wipe the mold with the release agent; if spraying is not required, the periodic spraying device 100 does not work, and the robot 210 takes the raw materials and puts the raw materials into a molding press to start the next production period; if the period is judged to need spraying, the spraying equipment 100 enters a molding press to automatically spray the release agent, and works according to parameters such as a spraying path, a spraying speed, a spraying pass number and the like which are set by the system; after the spraying is finished, wiping the inner wall of the die 220; leaving the interior of the molding press after the spraying equipment 100 is finished; the robot 210 receives a signal that the spraying apparatus 100 is out of the way and then places the material into the molding press to begin the next production cycle.
According to the automatic production system provided by the embodiment of the application, through the whole mutually matched design of the rotating assembly, the moving rail, the spraying assembly and the electric control assembly, the whole spraying process is completed by spraying equipment, the problems of low efficiency, poor stability and higher safety risk of manually spraying and wiping the release agent are solved, and the safety of operation is improved by replacing manual operation with the spraying assembly; in addition, the spraying and wiping efficiency of the release agent is greatly improved, so that the spraying equipment provided by the application has high working efficiency and high safety in spraying the release agent to the die in an automatic production system.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.

Claims (10)

1. A spray coating apparatus comprising a rotating assembly, a moving track, a spray coating assembly, and an electronic control assembly, the rotating assembly comprising a manipulator configured to move along a length of the moving track;
The electronic control assembly comprises a driver, wherein the driver is used for driving the manipulator to enable the manipulator to be located at different positions of the die;
The spraying assembly comprises a storage box and a nozzle, wherein the storage box is used for storing release agent, the nozzle is movably arranged at the end part of the manipulator, and the nozzle is configured to move relative to the die under the driving of the manipulator so as to spray the release agent on the inner wall of the die.
2. The spray apparatus of claim 1 wherein said electronic control assembly further comprises a controller electrically connected to said driver and for controlling said driver.
3. The spraying apparatus of claim 2 wherein the manipulator comprises a plurality of swivel arms and a swivel shaft, adjacent two of the swivel arms being rotatably connected by the swivel shaft.
4. A spraying device as claimed in any one of claims 1 to 3, in which the spraying assembly further comprises a spraying carriage rotatably arranged at the end of the manipulator, the nozzle being arranged on the carriage and facing the mould.
5. The spray apparatus of claim 4 wherein said spray rack comprises a first bracket having a first surface, a second surface, and a third surface connected in sequence;
The first surface and the third surface are respectively positioned at two opposite ends of the second surface, the extending direction of the first surface is opposite to that of the third surface, and the shapes of the first surface, the second surface and the third surface are configured to be matched with the shape of the inner side wall surface of the die.
6. The spray apparatus of claim 5 wherein said first surface, said second surface and said third surface are each provided with a wiper for wiping excess release agent from said mold.
7. The spray apparatus of claim 5 wherein said spray rack further comprises a second bracket, said second bracket being a substrate;
The second support with first support interconnect sets up a plurality of elasticity bolster between the second support with first support, the one end of elasticity bolster supports and establishes on the lateral wall of second support, the other end of elasticity bolster supports and establishes on the lateral wall of first support.
8. The spray apparatus of claim 4 wherein said spray nozzles are at least one, at least one of said spray nozzles being located on opposite sides of the same end of said spray frame.
9. A spraying device as claimed in any one of claims 1 to 3, in which the rotating assembly further comprises a base which moves along the length of the movement track, the robot being provided on the base.
10. An automated production system comprising a robot for spraying a release agent onto a mould, a mould and a spraying device according to any one of claims 1 to 9, the robot being arranged to place a material onto the mould or to remove a moulded product.
CN202322346337.5U 2023-08-30 2023-08-30 Spraying equipment and automated production system Active CN220861803U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322346337.5U CN220861803U (en) 2023-08-30 2023-08-30 Spraying equipment and automated production system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322346337.5U CN220861803U (en) 2023-08-30 2023-08-30 Spraying equipment and automated production system

Publications (1)

Publication Number Publication Date
CN220861803U true CN220861803U (en) 2024-04-30

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322346337.5U Active CN220861803U (en) 2023-08-30 2023-08-30 Spraying equipment and automated production system

Country Status (1)

Country Link
CN (1) CN220861803U (en)

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