CN220846203U - Quenching heat treatment device for steel ball processing - Google Patents
Quenching heat treatment device for steel ball processing Download PDFInfo
- Publication number
- CN220846203U CN220846203U CN202321795240.6U CN202321795240U CN220846203U CN 220846203 U CN220846203 U CN 220846203U CN 202321795240 U CN202321795240 U CN 202321795240U CN 220846203 U CN220846203 U CN 220846203U
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- quenching
- lifting
- box
- steel ball
- heat treatment
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- 238000010791 quenching Methods 0.000 title claims abstract description 114
- 230000000171 quenching effect Effects 0.000 title claims abstract description 114
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 54
- 239000010959 steel Substances 0.000 title claims abstract description 54
- 238000010438 heat treatment Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000007599 discharging Methods 0.000 claims abstract description 30
- 239000007788 liquid Substances 0.000 claims description 29
- 238000001914 filtration Methods 0.000 claims description 27
- 238000007789 sealing Methods 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims 1
- 239000012535 impurity Substances 0.000 description 8
- 239000002245 particle Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910001021 Ferroalloy Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Heat Treatment Of Articles (AREA)
Abstract
The utility model relates to a quenching heat treatment device for steel ball processing, which comprises a quenching box, wherein one side of the top of the quenching box is provided with a feed inlet, one side of the top of the quenching box, which is far away from the feed inlet, is provided with a discharge port, the inside of the quenching box is provided with a filter mechanism, a discharging box is arranged above the filter mechanism, the top of the quenching box is provided with a lifting mechanism, the top of the quenching box is provided with an air outlet, and the air outlet is connected with an external fan.
Description
Technical Field
The utility model relates to the technical field of steel ball processing, in particular to a quenching heat treatment device for steel ball processing.
Background
The steel ball is a spherical ferroalloy generated by forging, rolling, casting and the like, and in order to improve the wear resistance of the steel ball, a quenching heat treatment device for steel ball production is required to be used for quenching the steel ball, so that the strength of the surface of the steel ball is increased, and the steel ball is not easy to wear.
The quenching heat treatment device for steel ball production disclosed in China patent CN218620969U comprises supporting legs, a water tank and quenching liquid, wherein the water tank is fixed at the top end of the supporting legs, a first electromagnetic valve is fixed at the bottom end of the water tank, a separation structure is arranged at the bottom end of the first electromagnetic valve and comprises a first shell, a second electromagnetic valve, a filter screen, a flange plate, a liquid outlet and a second shell, the first shell is fixed at the bottom end of the first electromagnetic valve, and the second electromagnetic valve is fixed at the bottom end of the first shell. According to the utility model, the driving wheel drives the driving belt to move through the starting motor, and the salvaging box drives the steel balls on the surface of the barrier net to lift, so that after the salvaging box moves the steel balls to the highest position, the steel balls roll away from the inside of the salvaging box and are discharged out of the water tank through the discharge port, thereby realizing the function of easy salvaging of the device, facilitating automatic salvaging of the steel balls falling into the device, reducing the use of manpower, improving the salvaging efficiency of the steel balls and improving the convenience of the device.
The prior art solutions described above have the following drawbacks: according to the technical scheme, when the device is used, a large amount of heat is generated when the heated steel balls are contacted with the quenching liquid in the water tank, so that the heat generated during quenching cannot be treated, the temperature inside the water tank can be possibly caused to be too high, potential safety hazards appear, and meanwhile, the device cannot directly separate a plurality of steel balls from the quenching liquid in the water tank at the same time, so that the quenching time of the steel balls in the same batch is different, and the quenching degree of the steel balls in the same batch is different.
Disclosure of utility model
According to the quenching heat treatment device for processing the steel balls, the lifting mechanism and the discharging box are matched, so that the steel balls in the same batch can be simultaneously contacted with the quenching liquid and separated from the quenching liquid, further, the phenomenon of different quenching degrees can not occur, the heat generated by quenching the heated steel balls in the quenching box can be reduced through the matching of the air outlet formed in the quenching box and the external fan, and particle impurities in the quenching liquid can be separated through the filtering mechanism, so that the quenching liquid can be used for multiple times.
In order to solve the problems in the prior art, the utility model provides a quenching heat treatment device for steel ball processing, which comprises a quenching box, wherein a feed inlet is formed in one side of the top of the quenching box, a discharge outlet is formed in one side of the top of the quenching box, which is far away from the feed inlet, a sealing door is arranged on the quenching box, the sealing door is provided with two parts which are respectively arranged at the feed inlet and the discharge outlet, a filtering mechanism is arranged in the quenching box, a discharging box is arranged above the filtering mechanism, a lifting mechanism is arranged at the top of the quenching box, the lifting end of the lifting mechanism is connected with the discharging box, an air outlet is formed in the top of the quenching box, and the air outlet is connected with an external fan.
Preferably, a plurality of through holes are formed in the bottom of the discharging box, a plurality of lugs are arranged outside the discharging box, and the lugs are fixedly connected with the lifting end of the lifting mechanism.
Preferably, the lifting mechanism comprises a mounting plate, lifting cylinders and lifting rods, the number of the mounting plate is the same as that of the lugs and corresponds to the lugs one by one, the mounting plate is arranged at the top of the quenching box, the number of the lifting cylinders is the same as that of the mounting plate and corresponds to the lugs one by one, the lifting cylinders are arranged on the mounting plate, the output ends of the lifting cylinders are downwards arranged, the number of the lifting rods is the same as that of the lifting cylinders and corresponds to the lifting cylinders one by one, the lifting rods are arranged on the output ends of the lifting cylinders, and one ends of the lifting rods, far away from the lifting cylinders, penetrate through the top of the quenching box to downwards extend and are fixedly connected with the tops of the lugs.
Preferably, the filter mechanism comprises mounting seats and a filter plate, wherein the mounting seats are respectively arranged on two sides of the inside of the quenching box, the two mounting seats are respectively located below the discharging box, limiting grooves are respectively formed in the two mounting seats, the filter plate is arranged in the quenching box, two ends of the filter plate are respectively inlaid in the limiting grooves formed in the two corresponding mounting seats, and a filter hole which can only be used for passing through quenching liquid is formed in the filter plate.
Preferably, a plurality of bolts are arranged in the limit grooves formed in the mounting seat, and a plurality of clamping grooves for the bolts to pass through are formed in the filter plate.
Preferably, handles are arranged on two sides of the top of the filter plate.
Compared with the prior art, the utility model has the beneficial effects that: according to the utility model, through the cooperation of the lifting mechanism and the discharging box, the steel balls in the same batch can be simultaneously contacted with the quenching liquid and separated from the quenching liquid, so that the phenomenon of different quenching degrees can not occur, the heat generated by quenching the heated steel balls in the quenching box can be reduced through the cooperation of the air outlet arranged on the quenching box and the external fan, and the particle impurities in the quenching liquid can be separated through the filtering mechanism, so that the quenching liquid can be used for multiple times.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a quenching heat treatment device for steel ball processing.
Fig. 2 is a schematic diagram of the internal structure of a quenching heat treatment apparatus for steel ball processing.
Fig. 3 is a schematic view of the structure of the filtering mechanism of the present application.
Fig. 4 is an enlarged view of a portion of fig. 3 a of the present application.
Fig. 5 is a schematic structural view of the discharge box of the present application.
The reference numerals in the figures are: 1-a quenching tank; 11-a feed inlet; 12-a discharge hole; 13-sealing the door; 14-an air outlet; 2-a discharging box; 21-a through hole; 22-lugs; 3-a lifting mechanism; 31-mounting plate; 32-lifting air cylinders; 33-lifting rod; 4-a filtering mechanism; 41-mounting seats; 411-limit groove; 4111-a plug; 42-filtering plates; 421-filtration pore; 422-a clamping groove; 423-handle.
Detailed Description
The utility model will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the utility model and the specific objects and functions achieved.
Referring to fig. 1 to 5, a quenching heat treatment device for steel ball processing comprises a quenching box 1, wherein a feed inlet 11 is formed in one side of the top of the quenching box 1, a discharge outlet 12 is formed in one side, far away from the feed inlet 11, of the top of the quenching box 1, a sealing door 13 is arranged on the quenching box 1, the sealing door 13 is provided with two sealing doors which are respectively arranged at the feed inlet 11 and the discharge outlet 12, a filtering mechanism 4 is arranged in the quenching box 1, a discharging box 2 is arranged above the filtering mechanism 4, a lifting mechanism 3 is arranged at the top of the quenching box 1, the lifting end of the lifting mechanism 3 is connected with the discharging box 2, an air outlet 14 is formed in the top of the quenching box 1, and the air outlet 14 is connected with an external fan.
When the device is used, firstly, the sealing door 13 at the feed inlet 11 of the quenching box 1 is opened, then, heated steel balls are put into the discharging box 2 in the quenching box 1 from the feed inlet 11, when the heated steel balls are positioned in the discharging box 2, a worker closes the sealing door 13 at the feed inlet 11, then, the lifting mechanism 3 is started, the discharging box 2 with the steel balls is driven to descend, the steel balls in the discharging box 2 are further contacted with quenching liquid, the quenching also absorbs the heat of the steel balls, the steel balls are rapidly cooled, the steel balls are quenched, when the steel balls are quenched, some particle impurities on the surfaces of the steel balls can fall off, the particle impurities with a certain weight are further settled, the particle impurities in the quenching liquid can be further filtered through the arrangement of the filtering mechanism 4, further, particle impurities are prevented from affecting the reuse of quenching liquid, the utilization rate of the quenching liquid is improved, when the temperature in the quenching tank 1 is higher, an external fan is started, hot air in the quenching tank 1 is further extracted from an air outlet 14, the temperature in the quenching tank 1 can be reduced, the quenching tank 1 is safer in the quenching process, after the steel balls in the discharging box 2 are quenched, the discharging box 2 is driven to ascend through the lifting mechanism 3 again, the steel balls in the discharging box 2 are separated from the quenching liquid, the worker can conveniently take out the quenched steel balls in the discharging box 2 from a discharge hole 12, the steel balls in the same batch can be simultaneously contacted with the quenching liquid or simultaneously separated from the quenching liquid through the cooperation of the lifting mechanism 3 and the discharging box 2, and the quenching time of the steel balls in the same batch is further ensured, so that the quenching degree of the steel balls in the same batch is consistent.
Referring to fig. 1 and 5, a plurality of through holes 21 are formed in the bottom of the discharging box 2, a plurality of lugs 22 are arranged outside the discharging box 2, and the lugs 22 are fixedly connected with the lifting end of the lifting mechanism 3.
Through a plurality of through holes 21 formed in the bottom of the blow box 2, quenching liquid in the blow box 2 can flow back into the quenching box 1 from the through holes 21, meanwhile, after the quenched steel balls fall off the quenching liquid, the residual quenching liquid on the surfaces of the steel balls can flow back into the quenching box 1 from the through holes 21 formed in the blow box 2, so that the consumption of the quenching liquid is effectively reduced, and particle impurities falling off from the steel balls are sunk into the filtering mechanism 4 from the through holes 21, and through the arrangement of the supporting lugs 22, the lifting end of the lifting mechanism 3 can drive the blow box 2 to perform lifting motion in the quenching box 1 through the supporting lugs 22.
Referring to fig. 2 and 5, the lifting mechanism 3 includes a mounting plate 31, lifting cylinders 32 and lifting rods 33, the number of the mounting plate 31 is the same as and corresponds to the number of lugs 22, the mounting plate 31 is arranged at the top of the quenching box 1, the number of the lifting cylinders 32 is the same as and corresponds to the number of the mounting plate 31, the lifting cylinders 32 are arranged on the mounting plate 31, the output ends of the lifting cylinders 32 are downwards arranged, the number of the lifting rods 33 is the same as and corresponds to the number of the lifting cylinders 32, the lifting rods 33 are arranged on the output ends of the lifting cylinders 32, and one end of the lifting rods 33 far away from the lifting cylinders 32 penetrates through the top of the quenching box 1 to downwards extend and is fixedly connected with the top of the lugs 22.
By starting the lifting cylinder 32, the lifting rod 33 is driven to lift in the quenching tank 1, the lug 22 is driven to lift in the quenching tank 1, the discharging box 2 is further driven to lift in the quenching tank 1, and the automatic lifting function of the discharging box 2 is realized.
Referring to fig. 2 and 3, the filtering mechanism 4 includes a mounting seat 41 and a filtering plate 42, the mounting seat 41 has two sides respectively disposed in the quenching tank 1, the two mounting seats 41 are located below the discharging box 2, the two mounting seats 41 are provided with a limiting slot 411, the filtering plate 42 is disposed in the quenching tank 1, two ends of the filtering plate 42 are respectively embedded in the limiting slots 411 provided by the two corresponding mounting seats 41, and the filtering plate 42 is provided with a filtering hole 421 only for the quenching liquid to pass through.
Through the spacing groove 411 that mounting panel 31 offered, and then make filter plate 42 can fix in quenching case 1, because the filtration hole 421 of offering on the filter plate 42 only can let the quenching liquid pass through, and then will mix the granule impurity in the quenching liquid and separate out, and then be convenient for the reuse of quenching liquid.
Referring to fig. 3 and 4, a plurality of pins 4111 are disposed in the limiting slot 411 formed in the mounting base 41, and a plurality of slots 422 for the pins 4111 to pass through are formed in the filter plate 42.
Through the arrangement of the bolts 4111 and the corresponding clamping grooves 422 on the filter plate 42, a certain positioning function is achieved, and therefore convenience is brought to the installation of the filter plate 42.
As shown in fig. 4, handles 423 are provided on both sides of the top of the filter plate 42.
When a new filter plate 42 is to be replaced, a worker can easily remove the filter plate 42 by simply grasping the two handles 423 on the filter plate 42.
The foregoing examples merely illustrate one or more embodiments of the utility model, which are described in greater detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (6)
1. A quenching heat treatment device for steel ball processing is characterized by comprising a quenching tank (1), feed inlet (11) are formed in one side of the top of the quenching tank (1), discharge outlet (12) are formed in one side, far away from the feed inlet (11), of the top of the quenching tank (1), sealing doors (13) are arranged on the quenching tank (1), the sealing doors (13) are provided with two parts which are respectively arranged at the feed inlet (11) and the discharge outlet (12), a filtering mechanism (4) is arranged in the quenching tank (1), a discharging box (2) is arranged above the filtering mechanism (4), a lifting mechanism (3) is arranged at the top of the quenching tank (1), the lifting end of the lifting mechanism (3) is connected with the discharging box (2), an air outlet (14) is formed in the top of the quenching tank (1), and the air outlet (14) is connected with an externally-connected fan.
2. The quenching heat treatment device for steel ball processing according to claim 1, wherein a plurality of through holes (21) are formed in the bottom of the discharging box (2), a plurality of lugs (22) are arranged outside the discharging box (2), and the lugs (22) are fixedly connected with the lifting end of the lifting mechanism (3).
3. The quenching heat treatment device for steel ball machining according to claim 1 or 2, wherein the lifting mechanism (3) comprises a mounting plate (31), lifting cylinders (32) and lifting rods (33), the number of the mounting plate (31) is the same as and corresponds to the number of the supporting lugs (22), the mounting plate (31) is arranged at the top of the quenching box (1), the number of the lifting cylinders (32) is the same as and corresponds to the number of the mounting plate (31), the lifting cylinders (32) are arranged on the mounting plate (31), the output ends of the lifting cylinders (32) are downwards arranged, the number of the lifting rods (33) is the same as and corresponds to the number of the lifting cylinders (32), the lifting rods (33) are arranged on the output ends of the lifting cylinders (32), and one ends of the lifting rods (33) away from the lifting cylinders (32) penetrate through the top of the quenching box (1) to downwards extend and are fixedly connected with the tops of the supporting lugs (22).
4. The quenching heat treatment device for steel ball processing according to claim 1, wherein the filtering mechanism (4) comprises mounting seats (41) and a filtering plate (42), the mounting seats (41) are respectively arranged on two sides of the interior of the quenching box (1), the two mounting seats (41) are respectively arranged below the discharging box (2), limiting grooves (411) are respectively formed in the two mounting seats (41), the filtering plate (42) is arranged in the quenching box (1), two ends of the filtering plate (42) are respectively inlaid in the limiting grooves (411) formed in the two corresponding mounting seats (41), and filtering holes (421) only allowing quenching liquid to pass through are formed in the filtering plate (42).
5. The quenching heat treatment device for steel ball processing according to claim 4, wherein a plurality of bolts (4111) are arranged in a limit groove (411) formed in the mounting base (41), and a plurality of clamping grooves (422) for the bolts (4111) to pass through are formed in the filter plate (42).
6. The quenching heat treatment device for steel ball processing as claimed in claim 4, wherein handles (423) are provided on both sides of the top of the filter plate (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321795240.6U CN220846203U (en) | 2023-07-10 | 2023-07-10 | Quenching heat treatment device for steel ball processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321795240.6U CN220846203U (en) | 2023-07-10 | 2023-07-10 | Quenching heat treatment device for steel ball processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220846203U true CN220846203U (en) | 2024-04-26 |
Family
ID=90783641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321795240.6U Active CN220846203U (en) | 2023-07-10 | 2023-07-10 | Quenching heat treatment device for steel ball processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220846203U (en) |
-
2023
- 2023-07-10 CN CN202321795240.6U patent/CN220846203U/en active Active
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