CN220841527U - Tool for manufacturing hand-free detection pad - Google Patents
Tool for manufacturing hand-free detection pad Download PDFInfo
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- CN220841527U CN220841527U CN202322548140.XU CN202322548140U CN220841527U CN 220841527 U CN220841527 U CN 220841527U CN 202322548140 U CN202322548140 U CN 202322548140U CN 220841527 U CN220841527 U CN 220841527U
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- 238000001514 detection method Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 239000004744 fabric Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 239000000084 colloidal system Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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Abstract
The utility model discloses a tool for manufacturing a hand-separated detection pad, which comprises the following steps: a work table; the fixed template is horizontally fixed on the workbench and is used for paving layer units of the hand-separated detection pad in sequence; the movable template is matched with the appearance of the fixed template and is used for being buckled with the fixed template, the movable template is fully distributed with first negative pressure suction holes, and the movable template is used for receiving layer units to be overlapped; a first negative pressure mechanism for sucking the first negative pressure suction hole into a negative pressure state so that the movable die plate adsorbs the layer units to be stacked; after the movable template is buckled on the fixed template, the first negative pressure mechanism stops sucking so that the movable template releases the layer unit on the fixed template.
Description
Technical Field
The utility model relates to the technical field of non-standard part design, in particular to a tool for manufacturing a hand-separated detection pad.
Background
The hand-leaving detection pad is used for being wrapped on a steering wheel of the vehicle to be matched with the electric control system to detect whether a driver holds the steering wheel.
The hand-off detection pad in the prior art is of a layered structure and consists of a shielding layer, an induction layer conductive cloth layer and the like, when the hand-off detection pad is manufactured, all layers are required to be sequentially stacked and tiled, and when the hand-off detection pad is stacked, all layers are adhered by colloid between all layers.
However, it is difficult to laminate and tile such layers because some of the layers that make up the test pad are extremely soft and ductile. For example, the conductive cloth layer compounded with the double-sided tape is covered with release paper before use, and the release paper needs to be peeled off when in use, however, since the conductive cloth layer is very easy to deform, the conductive cloth layer is severely deformed after peeling off the release paper, for example, serious wrinkles appear, so that the conductive cloth layer cannot be tiled.
Disclosure of utility model
Aiming at the technical problems in the prior art, the embodiment of the utility model provides a tool for manufacturing a detection pad away from a hand.
In order to solve the technical problems, the technical scheme adopted by the embodiment of the utility model is as follows:
A tooling for making a hands-free detection pad, comprising:
A work table;
The fixed template is horizontally fixed on the workbench and is used for paving layer units of the hand-separated detection pad in sequence;
The movable template is matched with the appearance of the fixed template and is used for being buckled with the fixed template, the movable template is fully distributed with first negative pressure suction holes, and the movable template is used for receiving layer units to be overlapped;
A first negative pressure mechanism for sucking the first negative pressure suction hole into a negative pressure state so that the movable die plate adsorbs the layer units to be stacked; after the movable template is buckled on the fixed template, the first negative pressure mechanism stops sucking so that the movable template releases the layer unit on the fixed template.
Preferably, the second negative pressure suction holes are distributed on the fixed template, and the tool for manufacturing the hand separation detection pad further comprises a second negative pressure mechanism, wherein the second negative pressure mechanism is used for sucking the second negative pressure suction holes into a negative pressure state, so that the fixed template adsorbs the layer units positioned on the second negative pressure suction holes.
Preferably, the movable template is located at a side of the fixed template, and the movable template is hinged to the workbench, so that the movable template is buckled on the fixed template through overturning.
Preferably, the movable templates include two, two movable templates are located at two sides of the fixed template, and the two movable templates are alternately buckled on the fixed template through overturning.
Preferably, the first negative pressure mechanism comprises a first suction pump, a first negative pressure cavity is formed by surrounding the bottom of the movable template, the first negative pressure suction hole penetrates through the first negative pressure cavity, and the first negative pressure mechanism is connected to the first negative pressure cavity through an air pipe.
Preferably, the second negative pressure mechanism comprises a second suction pump, a second negative pressure cavity is formed by surrounding the bottom of the movable template, the second negative pressure suction hole penetrates through the second negative pressure cavity, and the second negative pressure mechanism is connected to the second negative pressure cavity through an air pipe.
Preferably, the fixed template and the movable template each have a positioning structure to position the layer unit.
Preferably, a handle is arranged on the lateral side of the outer side of the movable template.
Compared with the prior art, the tool for manufacturing the detection pad for the separation hand has the beneficial effects that:
The tool provided by the utility model can obviously improve the laying efficiency and effect of the layer unit in the hand-off detection pad.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the utility model, as claimed.
An overview of various implementations or examples of the technology described in this disclosure is not a comprehensive disclosure of the full scope or all of the features of the technology disclosed.
Drawings
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. The same reference numerals with letter suffixes or different letter suffixes may represent different instances of similar components. The accompanying drawings illustrate various embodiments by way of example in general and not by way of limitation, and together with the description and claims serve to explain the inventive embodiments. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. Such embodiments are illustrative and not intended to be exhaustive or exclusive of the present apparatus or method.
Fig. 1 is a schematic perspective view of a tool for manufacturing a release-hand detection pad according to the present utility model.
Fig. 2 is a schematic perspective view of another view angle of the tooling for manufacturing the separation hand detection pad according to the present utility model.
Fig. 3 is a perspective cutaway view of a tooling for manufacturing an off-hand detection pad provided by the utility model.
Reference numerals:
10-a movable template; 11-a first negative pressure suction hole; 12-a first negative pressure chamber; 13-hinges; 20-fixing the template; 21-a second negative pressure suction hole; 22-a second negative pressure chamber; 30-a workbench; 41-a first suction pump; 42-a second suction pump; 43-trachea; 44-protection device.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model. All other embodiments, which can be made by a person skilled in the art without creative efforts, based on the described embodiments of the present utility model fall within the protection scope of the present utility model.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this utility model belongs. The terms "first," "second," and the like, as used herein, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
In order to keep the following description of the embodiments of the present utility model clear and concise, the detailed description of known functions and known components thereof have been omitted.
As shown in fig. 1 to 3, the utility model discloses a tool for manufacturing a hand-separated detection pad, which comprises: a workbench 30, a fixed template 20, a movable template 10, a first negative pressure mechanism and a second negative pressure mechanism.
The fixed die plate 20 is horizontally fixed to the middle of the table 30, and the fixed die plate 20 is configured in a rectangular structure so that the layer unit of the lowermost layer of the off-hand detection pad is for placement on the fixed die plate 20 in conformity with the outer shape of the manufactured off-hand detection pad.
The movable mold plate 10 is configured in a rectangular structure, the movable mold plate 10 is used for receiving a layer unit to be stacked with a layer unit on the fixed mold plate 20, when the layer unit to be stacked is required to be placed on the movable mold plate 10, the movable mold plate 10 is in a horizontal state, and when the layer unit to be stacked on the movable mold plate 10 is required to be laid on the layer unit of the fixed mold plate 20, the movable mold plate 10 is buckled on the fixed mold plate 20.
The movable mold plate 10 is disposed at one side of the fixed mold plate 20 and hinged to the working table 30 through the hinge 13, so that the movable mold plate 10 can be buckled with the fixed mold plate 20 through overturning, and the movable mold plate 10 is used for receiving the layer units to be stacked before the movable mold plate 10 is overturned (or when the movable mold plate 10 is in a unfolded state).
The movable template 10 is fully distributed with a plurality of first negative pressure suction holes 11, the first negative pressure suction holes 11 are used for adsorbing layer units to be stacked, which are placed on the movable template 10, the first negative pressure suction holes 11 are configured to be smaller in aperture, and deformation of a region corresponding to the first negative pressure suction holes 11 towards the first negative pressure suction holes 11 is avoided when the first negative pressure suction holes 11 adsorb the layer units. The first negative pressure mechanism is disposed below the workbench 30, and a suction pump is selected as the first negative pressure mechanism, which is not limited to be called a first suction pump 41, and the first suction pump 41 is used for sucking the first negative pressure suction hole 11 into a negative pressure state, so that the first negative pressure suction hole 11 adsorbs the layer unit. Preferably, a first negative pressure chamber 12 is provided at the bottom of the movable platen 10, the first negative pressure chamber 12 is configured as a flat chamber to save space, a first suction pump 41 is connected to the first negative pressure chamber 12 through an air pipe 43, and the bottoms of all the first negative pressure suction holes 11 are penetrated to the first negative pressure chamber 12, so that the first suction pump 41 sucks the first negative pressure chamber 12 into a negative pressure state, and further sucks the first negative pressure suction holes 11 into a negative pressure state.
When the layer units are required to be laid on the layer units of the fixed templates 20, the layer units to be stacked are firstly placed on the movable templates 10, then the first negative pressure suction holes 11 are made to absorb the layer units to be stacked by utilizing the suction action of the first suction pump 41, the layer units to be stacked are attached to the movable templates 10 in a strictly flat state under the absorption action, then the movable templates 10 are turned over to enable the movable templates 10 to be buckled on the fixed templates 20, the layer units to be stacked are not separated from the movable templates 10 under the absorption action, after the movable templates 10 are buckled, the first suction pump 41 is made to stop running, so that the layer units are released by the first negative pressure suction holes 11, the upper surfaces of the layer units already laid on the fixed templates 20 are coated with colloid in advance, and the layer units on the movable templates 10 are separated from the movable templates 10 and attached to the layer units of the fixed templates 20 under the colloid bonding action. The advantage of using the suction holes of negative pressure to suck the layer units to be stacked on the movable platen 10 is, inter alia: if the layer unit is a very deformable layer unit attached to the release paper, for example, a conductive cloth layer, the movable mold plate 10 tiles the layer unit in an unpeeled state, after the layer unit is turned and buckled, the layer unit is adhered to the layer unit of the fixed mold plate 20, and in the process that the movable mold plate 10 is turned reversely and unfolded, the release paper is separated from the layer unit, so that the very deformable layer unit can be prevented from being deformed and wrinkled.
The fixed die plate 20 is fully covered with a plurality of second negative pressure suction holes 21, the second negative pressure suction holes 21 are used for sucking the bottommost layer units placed on the fixed die plate 20, the second negative pressure suction holes 21 are configured to be smaller in aperture, and deformation of the area corresponding to the second negative pressure suction holes 21 towards the second negative pressure suction holes 21 is avoided when the second negative pressure suction holes 21 suck the layer units. The second negative pressure mechanism is disposed below the working table 30, and a suction pump is selected as the second negative pressure mechanism, which may be called a second negative pressure pump, and the second suction pump 42 is used to suck the second negative pressure suction hole 21 into a negative pressure state, so that the second negative pressure suction hole 21 can adsorb the layer unit. Preferably, a second negative pressure chamber 22 is provided at the bottom of the movable platen 10, the second negative pressure chamber 22 is configured as a flat chamber to save space, the second suction pump 42 is connected to the second negative pressure chamber 22 through an air pipe 43, and the bottoms of all the second negative pressure suction holes 21 are penetrated to the second negative pressure chamber 22, so that the second suction pump 42 sucks the second negative pressure chamber 22 into a negative pressure state, and further sucks the second negative pressure suction holes 21 into a negative pressure state. The second negative pressure suction hole 21 is used for strictly laying the bottommost layer unit when laying the bottommost layer unit, and the second negative pressure suction hole 21 also sucks the layer unit by maintaining a negative pressure state when the movable die plate 10 is engaged with the fixed die plate 20.
In some preferred embodiments, the movable mold plate 10 includes two movable mold plates 10 hinged to both sides of the fixed mold plate 20, respectively, and the two movable mold plates 10 alternately lay the layer units to be stacked on the layer units of the fixed mold plate 20, thereby enabling an improvement in the efficiency of manufacturing the mat. Preferably, a handle is installed on an outer side of each movable mold plate 10 to facilitate the turning of the movable mold plate 10.
In some preferred embodiments, a protector 44 is provided at the intake of both suction pumps to avoid blocking the intake holes.
In some preferred embodiments, positioning structures (not shown) are provided on both the movable platen 10 and the stationary platen 20 for limiting the layer units. The locating structure may be a pin or the like.
Furthermore, although exemplary embodiments have been described in the present disclosure, the scope thereof includes any and all embodiments having equivalent elements, modifications, omissions, combinations (e.g., of the various embodiments across), adaptations or alterations as would be appreciated by those in the art. The elements in the claims are to be construed broadly based on the language employed in the claims and are not limited to examples described in the present specification or during the practice of the utility model, which examples are to be construed as non-exclusive. It is intended, therefore, that the specification and examples be considered as exemplary only, with a true scope and spirit being indicated by the following claims and their full scope of equivalents.
The above description is intended to be illustrative and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. For example, other embodiments may be used by those of ordinary skill in the art upon reading the above description. In addition, in the above detailed description, various features may be grouped together to streamline the utility model. This is not to be interpreted as an intention that the disclosed features not being claimed are essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the detailed description as examples or embodiments, with each claim standing on its own as a separate embodiment, and it is contemplated that these embodiments may be combined with one another in various combinations or permutations. The scope of the utility model should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
The above embodiments are only exemplary embodiments of the present utility model and are not intended to limit the present utility model, the scope of which is defined by the claims. Various modifications and equivalent arrangements of this utility model will occur to those skilled in the art, and are intended to be within the spirit and scope of the utility model.
Claims (8)
1. Make frock of leaving hand detection pad, its characterized in that includes:
A work table;
The fixed template is horizontally fixed on the workbench and is used for paving layer units of the hand-separated detection pad in sequence;
The movable template is matched with the appearance of the fixed template and is used for being buckled with the fixed template, the movable template is fully distributed with first negative pressure suction holes, and the movable template is used for receiving layer units to be overlapped;
A first negative pressure mechanism for sucking the first negative pressure suction hole into a negative pressure state so that the movable die plate adsorbs the layer units to be stacked; after the movable template is buckled on the fixed template, the first negative pressure mechanism stops sucking so that the movable template releases the layer unit on the fixed template.
2. The tooling for manufacturing the hand detection pad according to claim 1, wherein the fixed template is fully covered with second negative pressure suction holes, and the tooling for manufacturing the hand detection pad further comprises a second negative pressure mechanism for sucking the second negative pressure suction holes into a negative pressure state so that the fixed template adsorbs a layer unit positioned thereon.
3. The tooling for manufacturing the hand-separated detection pad according to claim 1, wherein the movable template is located at the side of the fixed template, and the movable template is hinged to the workbench, so that the movable template is buckled on the fixed template through overturning.
4. The tool for manufacturing an off-hand detection pad according to claim 3, wherein the movable templates comprise two movable templates, the two movable templates are located on two sides of the fixed template, and the two movable templates are alternately buckled on the fixed template through overturning.
5. The tooling for manufacturing the hand-separated detection pad according to claim 1, wherein the first negative pressure mechanism comprises a first suction pump, a first negative pressure cavity is formed by surrounding the bottom of the movable template, the first negative pressure suction hole penetrates through the first negative pressure cavity, and the first negative pressure mechanism is connected to the first negative pressure cavity through an air pipe.
6. The tooling for manufacturing the hand-separated detection pad according to claim 2, wherein the second negative pressure mechanism comprises a second suction pump, a second negative pressure cavity is formed by surrounding the bottom of the movable template, the second negative pressure suction hole penetrates through the second negative pressure cavity, and the second negative pressure mechanism is connected to the second negative pressure cavity through an air pipe.
7. The tooling for manufacturing an off-hand detection pad of claim 1, wherein the fixed template and the movable template each have a positioning structure for positioning a layer unit.
8. The tooling for manufacturing the hand-separated detection pad according to claim 3, wherein a handle is arranged on the lateral side of the outer side of the movable template.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322548140.XU CN220841527U (en) | 2023-09-19 | 2023-09-19 | Tool for manufacturing hand-free detection pad |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322548140.XU CN220841527U (en) | 2023-09-19 | 2023-09-19 | Tool for manufacturing hand-free detection pad |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220841527U true CN220841527U (en) | 2024-04-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322548140.XU Active CN220841527U (en) | 2023-09-19 | 2023-09-19 | Tool for manufacturing hand-free detection pad |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220841527U (en) |
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2023
- 2023-09-19 CN CN202322548140.XU patent/CN220841527U/en active Active
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