CN220836996U - Steam condensate recycling device for water-based cleaning agent of injection molding machine - Google Patents
Steam condensate recycling device for water-based cleaning agent of injection molding machine Download PDFInfo
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- CN220836996U CN220836996U CN202322617792.4U CN202322617792U CN220836996U CN 220836996 U CN220836996 U CN 220836996U CN 202322617792 U CN202322617792 U CN 202322617792U CN 220836996 U CN220836996 U CN 220836996U
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- water
- cleaning agent
- based cleaning
- condensate
- tank
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 189
- 239000012459 cleaning agent Substances 0.000 title claims abstract description 39
- 238000001746 injection moulding Methods 0.000 title claims abstract description 15
- 238000004064 recycling Methods 0.000 title claims abstract description 14
- 239000010865 sewage Substances 0.000 claims abstract description 24
- 238000001035 drying Methods 0.000 claims abstract description 7
- 239000003973 paint Substances 0.000 claims abstract description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 5
- 239000010935 stainless steel Substances 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 abstract description 5
- 238000007592 spray painting technique Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000008234 soft water Substances 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 3
- 230000003203 everyday effect Effects 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000002354 daily effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000008233 hard water Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a steam condensate recycling device of a water-based cleaning agent of an injection molding machine, which comprises a condensate water collecting tank, wherein the condensate water collecting tank is used for introducing condensate water of a spray painting line drying chamber through a condensate water inlet pipe, the condensate water in the condensate water collecting tank enters a water tank for the water-based cleaning agent through a water pipe through a stainless steel high-temperature water pump, a sewage pipe network is communicated with the water tank for the water-based cleaning agent, a steam discharge port is formed in the condensate water inlet pipe, and the condensate water is discharged into the water tank for the water-based cleaning agent through a steam channel; the steam condensate water is soft water and has a certain temperature, so that the use effect of the water-based cleaning agent can be improved; after the condensed water in the drying chamber of the paint spraying line is recycled, the sewage generation amount and unnecessary water resource waste are reduced, and the production cost is reduced.
Description
Technical Field
The utility model relates to a steam condensate recycling device, in particular to a steam condensate recycling device of a water-based cleaning agent of an injection molding machine.
Background
The injection molding machine body and the mold closing component are subjected to paint spraying treatment after being assembled, a more environment-friendly water-based cleaning agent is required to be used due to the environment protection policy, clean water is required to be used by staff of a paint spraying line to mix cleaning agent stock solution before the machine body and the mold closing component are cleaned, and about 6 liters of clean water is required to be used by each machine;
The prior art has the following problems:
the tap water in the workshop is far away, so that staff is inconvenient to take, and the distance for laying pipelines is far away and the cost is increased due to the paint spraying line body;
the tap water in the workshop is hard water, so that the use effect of the water-based cleaning agent is reduced;
Under the condition of lower ambient temperature in winter, the use effect of the water-based cleaning agent can be reduced by using cold water, the use of the cleaning agent by a single machine can be increased, and the production cost is increased;
Condensed water generated by the heating chamber body is directly discharged to a domestic sewage pipe network, so that water resource waste is caused.
Disclosure of utility model
The utility model provides a steam condensate recycling device of an injection molding machine water-based cleaning agent, which is used for overcoming the defect of large water consumption caused by unreasonable arrangement of cleaning water and condensate pipelines of an injection molding machine in the prior art.
In order to solve the technical problems, the utility model provides the following technical scheme:
The utility model discloses a steam condensate recycling device of a water-based cleaning agent of an injection molding machine, which comprises a condensate water collecting tank, wherein the condensate water collecting tank is used for introducing condensate water of a spray painting line drying chamber through a condensate water inlet pipe, the condensate water in the condensate water collecting tank enters a water tank for the water-based cleaning agent through a water pipe through a stainless steel high-temperature water pump, a sewage pipe network is communicated with the water tank for the water-based cleaning agent, a steam discharge port is formed in the condensate water inlet pipe, and the condensate water is discharged into the water tank for the water-based cleaning agent through a steam channel.
Further, a water collecting tank cover plate is arranged on the condensed water collecting tank, and the outlet of the water pipe is lower than a low-liquid-level manual water outlet on the sewage pipe network, so that hot water and cold water can be mixed fully.
Further, a filter plate is additionally arranged at the middle section of the condensed water collecting tank and is used for filtering large-particle impurities existing in a sewage pipe network.
Furthermore, a check valve group which is convenient for switching the drainage direction of the steam condensate water is additionally arranged on the condensate water inlet pipe, the sewage pipe network, the low-liquid-level manual drainage port and the water tank drainage port.
Furthermore, the condensate water inlet pipe and the sewage pipe are both provided with a stop valve A, the low-liquid-level manual water outlet is provided with a stop valve B, and the water tank emptying port is provided with a stop valve C.
Furthermore, the water tank for the water-based cleaning agent is provided with three water outlets which are communicated with a sewage pipe network, namely a high-position self-overflow water outlet, a low-liquid-level manual water outlet and a water tank emptying port, and a water intake is arranged at a position lower than the low-liquid-level manual water outlet, so that staff can conveniently take water to prepare the water-based cleaning agent.
The beneficial effects achieved by the utility model are as follows: the steam condensate water is soft water and has a certain temperature, so that the use effect of the water-based cleaning agent can be improved, and after the condensate water of the spray painting line drying chamber is recycled, the sewage generation amount and unnecessary water resource waste are reduced, and the production cost is reduced.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
fig. 1 is a schematic structural view of the present utility model.
In the figure: 1. a sewage pipe network; 2. a stop valve group; 21. a stop valve A; 22. a stop valve B; 23. a stop valve C; 3. a condensed water inlet pipe; 4. a condensed water collecting tank; 5. a filter plate; 6. a water collecting tank cover plate; 7. stainless steel high temperature water pump; 8. a water pipe; 9. a water tank for water-based cleaning agent; 91. a water intake; 10. a steam channel; 11. the height is a self-overflow water outlet; 12. a low liquid level manual drain; 13. and an evacuation port.
Detailed Description
The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present utility model only, and are not intended to limit the present utility model.
Example 1
As shown in fig. 1, the steam condensate recycling device of the water-based cleaning agent of the injection molding machine comprises a condensate water collecting tank 4, wherein the condensate water collecting tank 4 is used for introducing condensate water of a spray painting line drying chamber through a condensate water inlet pipe 3, the condensate water in the condensate water collecting tank 4 enters a water tank 9 for the water-based cleaning agent through a stainless steel high-temperature water pump 7 and a water through pipe 8, a sewage pipe network 1 is communicated with the water tank 9 for the water-based cleaning agent, a steam discharge port is formed in the condensate water inlet pipe 3, and the condensate water is discharged into the water tank 9 for the water-based cleaning agent through a steam channel 10.
The condensed water collecting tank 4 is provided with a collecting tank cover plate 6, and the outlet of the water pipe 8 is lower than a manual water outlet 12 with low liquid level on the sewage pipe network 1, so that hot water and cold water can be mixed fully.
In order to facilitate the maintenance of the later-stage water collection tank, a filter plate 5 is additionally arranged at the middle section of the condensed water collection tank 4 and is used for filtering large-particle impurities possibly existing in the sewage pipe network 1.
The condensate water inlet pipe 3, the sewage pipe network 1, the low-liquid-level manual water outlet 12 and the water tank emptying port 13 are respectively provided with a stop valve group 2 which is convenient for switching the water discharging direction of steam condensate water.
The condensate water inlet pipe 3 and the sewage pipe network 1 are respectively provided with a stop valve A21, the low-liquid-level manual water outlet 12 is provided with a stop valve B22, and the water tank emptying port 13 is provided with a stop valve C23.
The water tank 9 for the water-based cleaning agent is provided with three water outlets which are communicated with the sewage pipe network 1, namely a high-level self-overflow water outlet 11, a low-level manual water outlet 12 and a water tank emptying port 13, and a water intake 91 is arranged at a position lower than the low-level manual water outlet 12, so that staff can take water conveniently to prepare the water-based cleaning agent.
The working process comprises the following steps: during daily use, steam condensate water is collected into a water tank 9 for water-based cleaning agent through a steam channel 10 and a water pipe 8, the oil removal effect of the water-based cleaning agent can be improved by mixing hot water and soft water, a primer drying chamber and a leveling chamber of a paint spraying line body are heated by steam (about 400 liters of steam condensate water is produced every day, the amount of clear water used by the cleaning agent is about 200 liters every day), and when the condensate water is too high, the condensate water is discharged into a sewage pipe network 1 through a high-level self-overflow drain outlet 11; in order to facilitate the rapid rise of the water temperature in the water tank 9 for the water-based cleaning agent after the next shift, staff opens the stop valve B22 of the low-liquid-level manual water outlet 12 to drain before going to work, and closes the stop valve B22 after going to work; before long-term false-off, staff opens the stop valve C23 of the water tank emptying port 13 to empty the water tank to prevent deterioration.
It should be noted that the foregoing description is only a preferred embodiment of the present application, and is not intended to limit the present application, but the present application is described in detail with reference to the foregoing embodiments, and those skilled in the art may modify the technical solutions described in the foregoing embodiments or substitute some of the technical features thereof. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application, and the terms used in the description of the present application are only for describing the specific embodiments, not intended to limit the exemplary embodiments according to the present application. For ease of description, the dimensions of the various features shown in the drawings are not drawn to actual scale. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
It should be noted that the terms "first," "second," and the like in the description and in the claims are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged, as appropriate, such that embodiments of the present application may be implemented in sequences other than those illustrated or described herein, and that the objects identified by "first," "second," etc. are generally of a type, and are not limited to the number of objects, such as the first object may be one or more. Furthermore, in the description and claims, "and/or" means at least one of the connected objects, and the character "/", generally means that the associated object is an "or" relationship.
It should be noted that, in the description of the present application, the terms like "front, rear, upper, lower, left, right", "horizontal, vertical, horizontal", and "top, bottom", etc. generally refer to the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are merely for convenience of describing the present application and simplifying the description, and these orientation terms do not indicate and imply that the apparatus or elements referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus should not be construed as limiting the scope of the present application; the orientation word "inner and outer" refers to inner and outer relative to the contour of the respective component itself.
Claims (6)
1. The utility model provides a steam condensate recycling device of injection molding machine water-based cleaner, its characterized in that includes the comdenstion water header tank, the comdenstion water header tank is introduced the comdenstion water of spray paint line drying chamber through the comdenstion water inlet tube, the comdenstion water in the comdenstion water header tank enters into water tank for the water-based cleaner through the stainless steel high temperature water pump through leading to the water pipe, sewage pipe network with water tank intercommunication for the water-based cleaner, it has the steam discharge port to open on the comdenstion water inlet tube, discharges into water tank for the water-based cleaner through the steam channel.
2. The steam condensate recycling device of the water-based cleaning agent of the injection molding machine according to claim 1, wherein the water tank for the water-based cleaning agent is provided with three water outlets communicated with a sewage pipe network, namely a high-level self-overflow water outlet, a low-level manual water outlet and a water tank emptying port, and a water intake is arranged at a position lower than the low-level manual water outlet, so that staff can conveniently take water to prepare the water-based cleaning agent.
3. The steam condensate recycling device of the water-based cleaning agent for the injection molding machine according to claim 2, wherein a water collecting tank cover plate is arranged on the condensate water collecting tank, and an outlet of the water through pipe is lower than a low-liquid-level manual water outlet on the sewage pipe network, so that hot water and cold water can be mixed fully.
4. The steam condensate recycling device of the water-based cleaning agent for the injection molding machine according to claim 1, wherein a filter plate is additionally arranged at the middle section of the condensate water collecting tank and is used for filtering large-particle impurities existing in a sewage pipe network.
5. The steam condensate recycling device of the water-based cleaning agent for the injection molding machine according to claim 2, wherein a stop valve group which is convenient for switching the drainage direction of steam condensate is arranged on each of the condensate water inlet pipe, the sewage pipe network, the low-liquid-level manual drainage port and the water tank drainage port.
6. The steam condensate recycling device of the water-based cleaning agent for the injection molding machine according to claim 5, wherein the condensate water inlet pipe and the sewage pipe are provided with a stop valve A, the low-liquid-level manual water outlet is provided with a stop valve B, and the water tank emptying port is provided with a stop valve C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322617792.4U CN220836996U (en) | 2023-09-26 | 2023-09-26 | Steam condensate recycling device for water-based cleaning agent of injection molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322617792.4U CN220836996U (en) | 2023-09-26 | 2023-09-26 | Steam condensate recycling device for water-based cleaning agent of injection molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220836996U true CN220836996U (en) | 2024-04-26 |
Family
ID=90787257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322617792.4U Active CN220836996U (en) | 2023-09-26 | 2023-09-26 | Steam condensate recycling device for water-based cleaning agent of injection molding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220836996U (en) |
-
2023
- 2023-09-26 CN CN202322617792.4U patent/CN220836996U/en active Active
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