CN220819185U - A weighing plate used in a weighing system of a mobile large-piece transport vehicle - Google Patents
A weighing plate used in a weighing system of a mobile large-piece transport vehicle Download PDFInfo
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Abstract
一种用于移动式大件运输车辆称重系统中的称重板,包括:机架底板和称重模块;架底板的中部具有与称重模块的形状相匹配的凹陷部,称重模块设置于机架底板中部的凹陷部;机架底板上还设有校准安装孔,用于安装载荷测量仪的龙门式反力装置。本实用新型的称重板应用于种用于移动式大件运输车辆称重系统中,可临时安装于坚固平整的公路或宽敞路面上,对通过系统区域的车辆进行自动称重,具有便携性、可移动部署、称重准确度高。
A weighing plate used in a weighing system for a mobile large-piece transport vehicle comprises: a frame bottom plate and a weighing module; the middle of the frame bottom plate has a recessed portion that matches the shape of the weighing module, and the weighing module is arranged in the recessed portion in the middle of the frame bottom plate; the frame bottom plate is also provided with a calibration mounting hole for installing a gantry-type reaction force device of a load measuring instrument. The weighing plate of the utility model is applied to a weighing system for a mobile large-piece transport vehicle, and can be temporarily installed on a solid and flat highway or a spacious road surface to automatically weigh vehicles passing through the system area, and has the advantages of portability, movable deployment, and high weighing accuracy.
Description
技术领域Technical Field
本实用新型属于计量称重设备的技术领域,具体是指一种用于移动式大件运输车辆称重系统中的称重板。The utility model belongs to the technical field of metering and weighing equipment, in particular to a weighing plate used in a weighing system of a mobile large-piece transport vehicle.
背景技术Background technique
大件运输车辆,是指载运不可解体物品的超限运输车辆,指总质量大、体积大的货物在道路上进行运输配送的车辆。交通运输部公路局发布的《超限运输车辆行驶公路管理规定》要求,应在办证时和现场核查中,对“车货总质量”、“各车轴轴荷”等关键信息进行准确称重确认。Large transport vehicles refer to oversized transport vehicles that carry non-disassembled items, and vehicles that transport and distribute goods with large total mass and volume on the road. The "Regulations on the Management of Oversized Transport Vehicles on Highways" issued by the Highway Bureau of the Ministry of Transport requires that key information such as "total mass of vehicle and cargo" and "axle load of each axle" should be accurately weighed and confirmed during the application and on-site inspection.
大件运输车辆的运输过程十分复杂,需要用到特殊的运输工具和护送方案来完成。这些大件货物具有“价值高、超重、超长、超宽、超高、不可解体”的特点,一般都是重点工程急需装备,如果因核验称重滞留将严重影响重点工程施工进度,并增加企业及司机运营成本,社会矛盾也将十分凸显。The transportation process of large-scale transport vehicles is very complicated and requires special transportation tools and escort solutions. These large-scale goods are characterized by "high value, overweight, overlength, overwidth, overheight, and indivisibility". They are generally urgently needed equipment for key projects. If they are delayed due to weight verification, it will seriously affect the construction progress of key projects, increase the operating costs of enterprises and drivers, and highlight social contradictions.
目前因苦于无可靠的现场称重手段,对于交通运输安全生产、道路建设维护及人民财产的保护,均存在极大的隐患,如寄托于对司机的口头宣传教育等管理手段,所起效果甚微。At present, due to the lack of reliable on-site weighing methods, there are great hidden dangers in transportation safety, road construction and maintenance, and the protection of people’s property. If management methods such as verbal propaganda and education of drivers are relied upon, the effect will be very limited.
实用新型内容Utility Model Content
本实用新型所要解决的技术问题在于提供一种用于移动式大件运输车辆称重系统中的称重板,易于拼接,测量快速准确。The technical problem to be solved by the utility model is to provide a weighing plate used in a weighing system of a mobile large-piece transport vehicle, which is easy to splice and has fast and accurate measurement.
一种用于移动式大件运输车辆称重系统中的称重板,包括:机架底板和称重模块;A weighing plate used in a weighing system of a mobile large-piece transport vehicle comprises: a frame bottom plate and a weighing module;
所述机架底板的中部具有与所述称重模块的形状相匹配的凹陷部,所述称重模块设置于所述机架底板中部的凹陷部;所述称重模块的两端通过带预紧力的螺栓将所述称重模块和所述机架底板连为一体;所述机架底板的纵向两侧边均设有用于纵向连接的卡扣装置;所述机架底板的横向一侧边设有用于横向连接的铰链;The middle part of the frame bottom plate has a recessed part matching the shape of the weighing module, and the weighing module is arranged in the recessed part in the middle part of the frame bottom plate; the weighing module and the frame bottom plate are connected as a whole by bolts with pre-tightening force at both ends of the weighing module; both longitudinal sides of the frame bottom plate are provided with snap-fit devices for longitudinal connection; one transverse side of the frame bottom plate is provided with a hinge for transverse connection;
所述称重模块,包括:弹性体和电阻应变计;The weighing module comprises: an elastic body and a resistance strain gauge;
所述弹性体的中部具有三道桥式主承重梁,在每个所述主承重梁的两端应变最大处开设有两个应变孔,所述应变孔内粘贴有所述电阻应变计;每道所述主承重梁的前后共同组成一个测量电桥,形成多传感器矩阵式布置,使得被称的物体在所述称重模块上任意位置的称重值基本相同;The middle part of the elastic body has three bridge-type main load-bearing beams, and two strain holes are provided at the two ends of each main load-bearing beam where the strain is the largest, and the resistance strain gauge is pasted in the strain hole; the front and rear of each main load-bearing beam together form a measuring bridge, forming a multi-sensor matrix arrangement, so that the weighing value of the object being weighed at any position on the weighing module is basically the same;
所述弹性体的两端设置有带密封盖板的线路板安装框架,所述安装框架内部安装有电路模块,所述电路模块连接所述电阻应变计,用于称重数据的处理和发送;A circuit board mounting frame with a sealing cover is provided at both ends of the elastic body, a circuit module is installed inside the mounting frame, and the circuit module is connected to the resistance strain gauge for processing and sending weighing data;
所述机架底板上还设有校准安装孔,用于安装载荷测量仪的龙门式反力装置。The frame bottom plate is also provided with a calibration installation hole for installing a gantry type reaction force device of a load measuring instrument.
进一步地,所述称重模块的应变孔的两侧壁均焊接有薄壁金属盖板。Furthermore, thin-walled metal cover plates are welded to both side walls of the strain hole of the weighing module.
进一步地,所述机架底板为合金制成。Furthermore, the frame bottom plate is made of alloy.
本实用新型的优点在于:The advantages of the utility model are:
1、本实用新型的称重板经过拼接后可形成一个移动式大件运输车辆称重系统,可称量最大轮重20t,轴重40t,车货总重无上限,轴数、轮数无上限,称重准确度不低于5%;1. After being spliced, the weighing plates of the utility model can form a mobile large-piece transport vehicle weighing system, which can weigh a maximum wheel weight of 20t and an axle weight of 40t. There is no upper limit to the total weight of the vehicle and cargo, the number of axles and wheels, and the weighing accuracy is not less than 5%;
2、本实用新型的称重板(或经过拼接后)不但可以对车辆进行称重,还能对货物进行称重。2. The weighing plate of the utility model (or after splicing) can not only weigh vehicles, but also weigh goods.
3、具有便携性、可移动部署,最大使用路面坡度3%,适用于多种悬架类型的车辆;3. It is portable and can be deployed in a mobile manner. The maximum road slope is 3%, and it is suitable for vehicles with various suspension types.
4、可进行量值溯源,确保称重数据准确、可靠。4. The measurement value can be traced to ensure the weighing data is accurate and reliable.
5、本实用新型的称重板拼接后形成的称重系统可临时安装于坚固平整的公路或宽敞路面上,对通过系统区域的车辆进行自动称重,获取通过车辆的轴荷、车货总质量、轴数、轴型、轴距、车牌、时间、速度等信息,对大件运输车辆进行超限超载检测并将检测数据上传至管理系统或云平台。5. The weighing system formed by splicing the weighing plates of the utility model can be temporarily installed on a solid and flat highway or a spacious road surface to automatically weigh the vehicles passing through the system area, obtain the axle load, total mass of the vehicle and cargo, number of axles, axle type, wheelbase, license plate, time, speed and other information of the passing vehicles, perform over-limit and overload detection on large-scale transport vehicles and upload the detection data to the management system or cloud platform.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面参照附图结合实施例对本实用新型作进一步的描述。The present invention will be further described below in conjunction with the embodiments with reference to the accompanying drawings.
图1是本实用新型的称重板整体结构示意图。FIG1 is a schematic diagram of the overall structure of a weighing plate of the present invention.
图2是本实用新型的称重板仰视立体结构示意图。FIG. 2 is a schematic diagram of the three-dimensional structure of the weighing plate of the present invention when viewed from above.
图3是本实用新型的称重板俯视分解结构示意图。FIG. 3 is a schematic diagram of the exploded structure of the weighing plate of the present invention from top view.
图4是本实用新型的称重板仰视分解结构示意图。FIG. 4 is a schematic diagram of the exploded structure of the weighing plate of the present invention when viewed from above.
图5是本实用新型的称重板主视图。FIG. 5 is a front view of the weighing plate of the present invention.
图6是本实用新型的称重板俯视图。FIG. 6 is a top view of the weighing plate of the present invention.
图7是本实用新型的称重板左视图。FIG. 7 is a left view of the weighing plate of the present invention.
图8是本实用新型的称重板用于一种移动式大件运输车辆称重系统的结构示意图。FIG8 is a schematic structural diagram of a weighing plate of the utility model used in a weighing system of a mobile large-piece transport vehicle.
具体实施方式Detailed ways
如图1至图8所示,一种用于移动式大件运输车辆称重系统中的称重板1,包括:机架底板11和称重模块12;As shown in FIG. 1 to FIG. 8 , a weighing plate 1 used in a weighing system of a mobile large-piece transport vehicle comprises: a frame bottom plate 11 and a weighing module 12;
机架底板11的中部具有与称重模块12的形状相匹配的凹陷部,称重模块12设置于机架底板11中部的凹陷部中;称重模块12的两端通过带预紧力的螺栓13将称重模块12和机架底板11连为一体;机架底板11的纵向两侧边均设有用于纵向连接的卡扣装置111;机架底板11的横向一侧边设有用于横向连接的铰链112;The middle part of the frame bottom plate 11 has a recessed portion matching the shape of the weighing module 12, and the weighing module 12 is arranged in the recessed portion in the middle part of the frame bottom plate 11; the weighing module 12 and the frame bottom plate 11 are connected as a whole by bolts 13 with pre-tightening force at both ends of the weighing module 12; both longitudinal sides of the frame bottom plate 11 are provided with snap devices 111 for longitudinal connection; and one transverse side of the frame bottom plate 11 is provided with a hinge 112 for transverse connection;
称重模块12,包括:弹性体121和电阻应变计122;弹性体121的中部具有三道桥式主承重梁,在每个主承重梁的两端应变最大处开设有两个应变孔1211,应变孔1211内粘贴有电阻应变计122;每道主承重梁的前后共同组成一个测量电桥,形成多传感器矩阵式布置,使得被称得物体在称重模块12上任意位置的称重值基本相同;The weighing module 12 comprises: an elastic body 121 and a resistance strain gauge 122; the middle part of the elastic body 121 has three bridge-type main load-bearing beams, and two strain holes 1211 are provided at the two ends of each main load-bearing beam where the strain is the largest, and the resistance strain gauge 122 is pasted in the strain hole 1211; the front and rear of each main load-bearing beam together form a measuring bridge, forming a multi-sensor matrix arrangement, so that the weighing value of the object being weighed at any position on the weighing module 12 is basically the same;
弹性体121的两端设置有带密封盖板的线路板安装框架123,安装框架123内部安装有电路模块,电路模块连接电阻应变计122(传感器)用于称重数据的处理和发送;A circuit board mounting frame 123 with a sealing cover is provided at both ends of the elastic body 121, and a circuit module is installed inside the mounting frame 123, and the circuit module is connected to a resistance strain gauge 122 (sensor) for processing and sending weighing data;
称重模块12的应变孔1211的两侧壁均焊接有薄壁金属盖板1212,避免水汽、尘土或其它杂质进入。Thin-walled metal cover plates 1212 are welded to both side walls of the strain hole 1211 of the weighing module 12 to prevent water vapor, dust or other impurities from entering.
机架底板11上还设有校准安装孔113,用于安装载荷测量仪300的龙门式反力装置301。机架底板11为合金制成,底部具有防滑设计。The frame bottom plate 11 is also provided with a calibration installation hole 113 for installing the gantry type reaction force device 301 of the load measuring instrument 300. The frame bottom plate 11 is made of alloy, and the bottom has an anti-slip design.
上述的称重板1为多个,将多个称重板1通过纵向的卡扣装置111连接形成一组称重板组A组,再将另外的多个称重板1通过纵向的卡扣装置111连接形成另一组称重板组B组(和A组相同),再通过横向铰链将A组称重板组和B组称重板组进行拼接形成一个移动式大件运输车辆称重系统100。在正式进行车辆的称重时,需要布置两个移动式大件运输车辆称重系统100,并按待称重的大件运输车辆的两排轮胎的距离排布好两个移动式大件运输车辆称重系统100。将大件运输车辆在搭建完成的两个称重系统100上平稳地驶过,确保所有轮轴均至少通过一次称重模块12,从电路模块的称重数据处理器中获得各车轴轴荷与车货总质量的称重数据。There are multiple weighing plates 1 mentioned above. Multiple weighing plates 1 are connected through longitudinal snap devices 111 to form a weighing plate group A group, and then another multiple weighing plates 1 are connected through longitudinal snap devices 111 to form another weighing plate group B group (the same as group A), and then the weighing plate group A group and the weighing plate group B group are spliced through transverse hinges to form a mobile large-scale transport vehicle weighing system 100. When weighing the vehicle formally, it is necessary to arrange two mobile large-scale transport vehicle weighing systems 100, and arrange the two mobile large-scale transport vehicle weighing systems 100 according to the distance between the two rows of tires of the large-scale transport vehicle to be weighed. The large-scale transport vehicle drives smoothly on the two constructed weighing systems 100, ensuring that all axles pass through the weighing module 12 at least once, and obtain the weighing data of each axle load and the total mass of the vehicle and cargo from the weighing data processor of the circuit module.
本实用新型的称重板经过拼接后可形成一个移动式大件运输车辆称重系统,可称量最大轮重20t,轴重40t,车货总重无上限,轴数、轮数无上限,称重准确度不低于5%;本实用新型的称重板(或经过拼接后)不但可以对车辆进行称重,还能对货物进行称重;具有便携性、可移动部署,最大使用路面坡度3%,适用于多种悬架类型的车辆;可进行量值溯源,确保称重数据准确、可靠。本实用新型的称重板拼接后形成的称重系统可临时安装于坚固平整的公路或宽敞路面上,对通过系统区域的车辆进行自动称重,获取通过车辆的轴荷、车货总质量、轴数、轴型、轴距、车牌、时间、速度等信息,对大件运输车辆进行超限超载检测并将检测数据上传至管理系统或云平台。The weighing plates of the utility model can form a mobile large-scale transport vehicle weighing system after being spliced, which can weigh a maximum wheel weight of 20t, an axle weight of 40t, and no upper limit on the total weight of the vehicle and cargo, and no upper limit on the number of axles and wheels, and the weighing accuracy is not less than 5%; the weighing plates of the utility model (or after being spliced) can not only weigh vehicles, but also weigh cargo; it is portable and can be deployed movably, with a maximum road slope of 3%, and is suitable for vehicles of various suspension types; it can trace the value to ensure that the weighing data is accurate and reliable. The weighing system formed by the splicing of the weighing plates of the utility model can be temporarily installed on a solid and flat highway or a spacious road surface, automatically weigh the vehicles passing through the system area, obtain the axle load, total mass of the vehicle and cargo, number of axles, axle type, wheelbase, license plate, time, speed and other information of the passing vehicles, and perform over-limit and overload detection on large-scale transport vehicles and upload the detection data to the management system or cloud platform.
上述实施例和图式并非限定本实用新型的形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。The above embodiments and drawings do not limit the form and style of the present invention. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present invention.
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