CN220811375U - Wire collecting device - Google Patents

Wire collecting device Download PDF

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Publication number
CN220811375U
CN220811375U CN202322745113.1U CN202322745113U CN220811375U CN 220811375 U CN220811375 U CN 220811375U CN 202322745113 U CN202322745113 U CN 202322745113U CN 220811375 U CN220811375 U CN 220811375U
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China
Prior art keywords
wire
tension
wire collecting
barrel
shaft
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CN202322745113.1U
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Chinese (zh)
Inventor
姚威
王志东
王振超
夏晨光
熊俊松
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Yangtze Optical Fibre and Cable Co Ltd
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Yangtze Optical Fibre and Cable Co Ltd
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Abstract

The utility model discloses a wire collecting device, which belongs to the technical field of optical cable manufacturing and production, and comprises a wire collecting mechanism and a tension control mechanism, wherein a compensation monitoring component is additionally arranged in the wire collecting device, so that when a wire collecting barrel collects wires to the edge of the barrel, the distance from a collected product to the edge of the wire collecting barrel is monitored by the compensation monitoring component, and when the distance from the collected product to the edge of the barrel is larger than or equal to the diameter of a product, a round trip shaft continuously moves to the edge to compensate for a movement distance, and the barrel is collected for a circle along the current movement direction, so that the emptying of the edge of the barrel is avoided; or when the distance between the received product and the barrel edge is smaller than the diameter of one product, the reciprocating shaft moves reversely immediately and winds the next layer, so that the barrel edge is prevented from being stacked. The yarn winding device disclosed by the utility model is simple in structure, convenient to operate and wide in applicability, can be used for winding various linear products, and meets the production requirements of various special optical fibers with small quantity, various types and frequent production switching.

Description

Wire collecting device
Technical Field
The utility model belongs to the technical field of optical cable manufacturing and production, and particularly relates to a wire collecting device.
Background
In the optical fiber drawing production process, the collection of finished optical fibers is also a very important link. At present, most of optical fibers are generally micron-sized in diameter, so that a wire collecting mechanism of a factory is designed and configured according to the wire collecting characteristics of small-core optical fibers, and the barrel edge of a wire collecting barrel is generally designed to be vertical. And the common thin optical fiber has smaller diameter and lower transverse rigidity, after coating, the bending radius is not broken even small in the winding process, the middle fiber breakage in the winding process can be ensured only by controlling the tension, and the two ends of the winding barrel are not easy to accumulate in the winding process of the thin optical fiber.
However, the winding mechanism of the winding of the thick fiber (with the diameter of about 1.7 mm) is not improved according to the diameter, and the winding mechanism of the thin fiber is still used for winding the thick fiber. However, because the allowed bending radius of the coarse fiber is very large in the winding process, the bending radius is easy to break when being lower than the bending radius, the wire winding mechanism suitable for the fine fiber cannot meet the allowed bending radius of the coarse fiber, and stacking or hollowing of two ends of the wire winding barrel can occur easily in the wire winding process of the coarse fiber.
In addition, the tension is regulated and controlled in the current wire collecting mechanism generally by adding a balance wheel and a counterweight to realize fixed tension, and if the tension is increased or reduced, the counterweight must be stopped for replacement, so that the tension cannot be changed in real time to adapt to the requirements of different products.
Disclosure of utility model
In view of one or more of the above drawbacks or improvements of the prior art, the present utility model provides a wire winding device capable of controlling a winding width according to a wire winding condition of each layer of a wire winding product, so as to avoid stacking or emptying.
In order to achieve the above purpose, the utility model provides a wire collecting device, which comprises a wire collecting mechanism and a main controller for controlling the wire collecting mechanism, wherein the wire collecting mechanism comprises a wire collecting barrel and a driving component for driving the wire collecting barrel to collect wires; it is characterized in that the method comprises the steps of,
The driving assembly comprises a rotary driving piece and a reciprocating driving piece which are connected with the main controller, the wire collecting barrel is connected and arranged on the rotary driving piece, and the rotary driving piece can drive the wire collecting barrel to rotate along the axis; the rotary driving piece is arranged on the reciprocating driving piece, and the reciprocating driving piece can drive the wire collecting barrel to linearly reciprocate along the axial direction;
The system also comprises a compensation monitoring component; the compensation monitoring component is arranged corresponding to the wire collecting barrel and is electrically connected with the main controller, and is used for monitoring the distance between a collected product and the edge of the wire collecting barrel when the wire collecting barrel is used for collecting wires back and forth, and the main controller controls the driving direction of the back and forth driving piece according to the distance.
As a further improvement of the utility model, the rotary driving piece comprises a first driving piece and a rotary shaft, wherein the first driving piece is connected with the rotary shaft and drives the rotary shaft to rotate, and the wire collecting barrel is coaxially arranged in a penetrating way and is fixed on the rotary shaft;
The reciprocating driving piece comprises a second driving piece and a reciprocating shaft which are connected with each other, the reciprocating shaft and the rotating shaft are arranged at intervals in parallel, one end of the rotating shaft is rotatably connected to the reciprocating shaft, the other end of the rotating shaft is suspended, and the second driving piece drives the reciprocating shaft to reciprocate along the axial direction.
As a further improvement of the utility model, the rotating shaft and the reciprocating shaft are arranged in a coupled linkage way.
As a further improvement of the utility model, the wire collecting barrel comprises a barrel body and a baffle plate, and the baffle plate is arranged in an outward inclined way relative to the barrel body so as to form a wire collecting space with wide upper part and narrow lower part in the wire collecting barrel.
As a further improvement of the utility model, the device also comprises a tension control mechanism, wherein the tension control mechanism is arranged at intervals with the wire collecting mechanism and comprises at least one tension wheel, and each tension wheel is respectively provided with a tension sensor so as to detect the tension of a product when passing through the corresponding tension wheel through the tension sensor.
As a further improvement of the utility model, the tension sensor is electrically connected with the main controller to transmit a real-time wire winding tension value signal to the main controller, the main controller analyzes the tension value, and when the tension value is too large or too small, the main controller controls the first driving part to change the rotating speed of the rotating shaft to change the wire winding speed, so as to adjust the wire winding tension to a target value.
As a further improvement of the utility model, an inlet tension wheel, an intermediate tension wheel and an outlet tension wheel are sequentially arranged in the tension control mechanism, the outlet tension wheel is arranged at one side close to the wire collecting mechanism, and products enter the tension control mechanism from the inlet tension wheel and are sent out from the outlet tension wheel to the wire collecting mechanism so as to respectively monitor the inlet tension, the intermediate transmission tension and the outlet tension of the products.
As a further improvement of the utility model, a negative limit point, an origin and a positive limit point are also sequentially arranged in the wire collecting mechanism along the axial direction of the round trip shaft, and a switch is arranged at each point;
And the reciprocating shaft is also provided with an induction piece which is aligned with the barrel edge of the wire collecting barrel so as to determine the position of the wire collecting barrel through the position relation between the induction piece and each point position.
As a further improvement of the utility model, the automatic wire feeding device further comprises an attribute parameter storage mechanism which is connected with the main controller and used for storing the formula parameters of different products when the wires are fed, so as to automatically calculate the compensation distance value and the real-time wire feeding speed required by each layer of wire feeding.
The above-mentioned improved technical features can be combined with each other as long as they do not collide with each other.
In general, the above technical solutions conceived by the present utility model have the beneficial effects compared with the prior art including:
(1) According to the wire collecting device, the compensation monitoring component is additionally arranged in the wire collecting device, so that when the wire collecting barrel collects wires to the barrel edge, the distance from the collected products to the barrel edge of the wire collecting barrel is monitored by the compensation monitoring component, and when the distance from the collected products to the barrel edge is larger than or equal to the diameter of a product, the reciprocating shaft continuously moves to the edge to compensate for a moving distance, and the barrel edge is prevented from being emptied after being collected again along the current moving direction; or when the distance between the received product and the barrel edge is smaller than the diameter of one product, the reciprocating shaft moves reversely immediately and winds the next layer, so that the barrel edge is prevented from being stacked.
(2) According to the wire collecting device, the wire collecting barrel baffle plates are arranged in an outward inclined mode to form the wire collecting space with the wide upper part and the narrow lower part, so that the wire collecting width of each layer can be compensated, and the wire collecting device is matched with the identification control of the compensation monitoring component to ensure that the wire collecting products of each layer can be closely attached to the edge of the wire collecting barrel, and ensure that the winding is tidy and tight.
(3) According to the wire collecting device, the relative positions of the rotating shaft and the reciprocating shaft are set to be in coupling linkage, so that the relative positions of the two shafts are in continuous linear motion relation, and uneven wire collecting or wire breakage caused by clamping of the wire collecting barrel in the wire collecting process is avoided.
(4) According to the wire collecting device, at least one tension wheel is arranged in the tension control mechanism, and the tension sensor is respectively arranged corresponding to each tension wheel, so that the tension of a product before wire collection is detected in real time by using the tension sensor, and the detection result is transmitted to the wire collecting mechanism, so that the wire collecting speed is changed by the driving assembly, the wire collecting tension is controlled to be a certain value or a certain range of value, and the stability of the wire collecting tension is ensured.
(5) According to the wire collecting device, the attribute parameter storage mechanism is arranged in the device in a matching mode, so that the formula parameters of different products are stored when the different products are collected, the running parameters can be conveniently and directly called when the same products are collected next time, re-input is not needed, the required compensation value and the real-time wire collecting speed are automatically calculated, and the working efficiency of staff is improved.
(6) The wire collecting device disclosed by the utility model is simple in structure, convenient to operate and wide in applicability, can be used for winding various linear products, meets the production requirements of various special optical fibers with small quantity, various types and frequent production switching, and has a good application prospect and popularization value.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a simplified schematic diagram of the overall structure of a filament collecting device according to an embodiment of the present utility model;
FIG. 2 is a schematic view of a wire collecting barrel in the wire collecting device according to the embodiment of the utility model;
FIG. 3 is a schematic view of a portion of a take-up device with an optical fiber wrapped around a take-up drum according to an embodiment of the present utility model;
Like reference numerals denote like technical features throughout the drawings, in particular: 1. a silk collecting barrel; 101. a tub body; 102. a baffle; 2. an inlet tension wheel; 3. an intermediate tension wheel; 4. an outlet tension wheel; 5. an origin; 6. a positive restriction site; 7. a negative restriction site; 8. an optical fiber; 9. an induction piece; 10. a rotation shaft; 11. and (3) reciprocating the shaft.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model. In addition, the technical features of the embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
Examples:
Referring to fig. 1 to 3, the filament winding device in the preferred embodiment of the present utility model includes a main controller, a filament winding mechanism and a tension control mechanism, so that the main controller is used to control and coordinate the coordination between the filament winding mechanism and the tension control mechanism, so as to wind up products with different parameters, and ensure that the winding is neat and tight.
Specifically, as shown in fig. 1 and 2, the wire winding mechanism in the preferred embodiment includes a wire winding drum 1 including a drum body 101 and baffles 102 connected to both ends of the drum body 101 to form a wire winding space between the two baffles 102 and the drum body 101. Preferably, the baffle 102 is disposed to be inclined outwardly with respect to the tub 101 to form a wire receiving space having a wide upper portion and a narrow lower portion.
Correspondingly, the wire collecting barrel 1 can rotate around the axial direction under the drive of the driving component and simultaneously perform reciprocating linear motion along the axial direction so as to actively collect wires for products and uniformly coil the products in the wire collecting barrel 1.
Further, the driving assembly comprises a rotary driving piece and a reciprocating driving piece, wherein the wire collecting barrel 1 is fixedly connected to the rotary driving piece and can rotate along the axis under the drive of the rotary driving piece; meanwhile, the rotary driving piece is arranged on the reciprocating driving piece, so that the reciprocating driving piece drives the rotary driving piece and the wire collecting barrel 1 to linearly reciprocate along the axial direction of the wire collecting barrel 1.
Preferably, the rotary driving member includes a first driving member and a rotary shaft 10, the wire collecting barrel 1 is coaxially arranged and fixed on the rotary shaft 10, and the first driving member is connected with the rotary shaft 10 to drive the rotary shaft 10 to rotate, so as to drive the wire collecting barrel 1 to rotate.
Correspondingly, the reciprocating driving piece comprises a second driving piece and a reciprocating shaft 11, the second driving piece in the preferred embodiment is a screw driving piece, and the reciprocating shaft 11 is erected on the screw, so that the reciprocating shaft 11 can reciprocate along the axial direction under the driving of the screw driving piece, the reciprocating shaft 11 and the rotating shaft 10 are arranged at intervals in parallel, one end of the rotating shaft 10 is rotatably connected to the reciprocating shaft 11, the other end of the rotating shaft 10 is suspended, and the rotating shaft 10 and the wire collecting barrel 1 are driven to reciprocate along the axial direction through the reciprocating shaft 11. In the preferred embodiment shown in fig. 2, a bracket is fixedly provided on the shuttle shaft 11, and one end of the rotary shaft 10 is rotatably connected to the bracket.
In the preferred embodiment, the first driving member and the second driving member are servo motors, the rotating shaft 10 and the reciprocating shaft 11 are coupled and connected through electronic gears, so that the coupling linkage of the two relative positions is realized, the relative positions of the two shafts are in a continuous linear motion relationship, namely, the rotating shaft 10 rotates one circle, the reciprocating shaft 11 moves by one pitch distance, and when the speed of the rotating shaft 10 increases or decreases, the speed of the reciprocating shaft 11 also increases or decreases, and the acceleration and deceleration processes during reciprocating are all strictly coupled, so that the phenomenon of clamping and stopping of the wire collecting barrel 1 in the wire collecting process is avoided, and uneven wire collection and even wire breakage are caused.
The pitch in the present application is the distance that the product advances in the axial direction every turn when it is wound onto the take-up drum 1. It will be appreciated that the greater the pitch, the smaller the arrangement density of each layer of optical fibers 8 on the take-up barrel 1, the smaller the pitch, the greater the arrangement density of each layer of optical fibers 8 on the take-up barrel 1, and the pitch is not less than the diameter of the optical fibers 8.
It can be known that the first driving member and the second driving member are respectively connected with the main controller, and parameters such as driving speeds and driving directions of the first driving member and the second driving member are controlled by the main controller.
In addition, in the preferred embodiment, a negative limit point 7, an origin 5 and a positive limit point 6 are sequentially arranged in the wire collecting mechanism, a switch is arranged at each point, an induction piece 9 is arranged on the right edge of the wire collecting barrel 1 in alignment, the induction piece 9 can reciprocate along with the wire collecting barrel 1, the position of the wire collecting barrel 1 is determined through the position relation between the induction piece 9 and the negative limit point 7, the origin 5 and the positive limit point 6, and the position when the origin 5 is aligned with the induction piece 9 is used as a zero point.
In actual setting, the position of the origin 5 may be adjusted to ensure that the initial position of the optical fiber 8 is as close to the wire collecting barrel 1 as possible, as shown in fig. 1, that is, the initial state after the wire collecting barrel 1 returns to the origin 5 successfully, and the current position of the round trip shaft 11 is 0. The wire collecting barrel 1 starts to collect wires, the round-trip shaft 11 drives the wire collecting barrel 1 to move rightwards, and when the optical fiber 8 receives the left edge of the barrel, the round-trip shaft 11 returns to move leftwards, and the wire collecting work is circularly executed. Meanwhile, the positive limit point 6 and the negative limit point 7 are two end points of a travel range of the reciprocating shaft 11 which can be allowed to move, so that mechanical damage caused by out-of-control exceeding of the travel of the reciprocating shaft 11 is prevented.
Further, in the preferred embodiment, the wire collecting mechanism further includes a compensation monitoring component, which is disposed corresponding to the wire collecting barrel 1 and is connected with the main controller, and is configured to monitor a distance between the collected product and the barrel edge of the wire collecting barrel 1 by using the compensation monitoring component when the wire collecting barrel 1 collects wires to the barrel edge, and transmit a monitoring result signal to the main controller, where the main controller determines a driving direction of the reciprocating driving member according to the distance. If the distance from the barrel edge, namely the distance from the baffle plate 102 is larger than or equal to the diameter of an optical fiber, the compensation monitoring component transmits a signal to the main controller, and the main controller controls the second driving piece to drive the round trip shaft 11 to continuously move towards the current advancing direction, and the wire is continuously wound along the layer; correspondingly, if the distance from the baffle plate 102 is smaller than one fiber diameter, the main controller controls the second driving piece to drive the reciprocating shaft 11 to return immediately for the next layer of filament collection.
It can be known that the compensation monitoring component in the preferred embodiment can be a laser range finder to monitor the distance between the received optical fiber and the barrel edge in real time through the laser range finder, or can be an image recognition device to perform ranging analysis by using image recognition; of course, other devices capable of ranging are also possible, as long as the monitoring purpose is achieved.
In the preferred embodiment, the wire collecting space in the wire collecting barrel 1 is wide at the top and narrow at the bottom, the wire collecting width of each layer of the wire collecting barrel 1 is gradually increased from the bottom to the top, the real-time wire collecting position of the wire collecting barrel 1 is monitored through the compensation monitoring component, the main controller controls the driving direction of the reciprocating driving piece according to the wire collecting position, further controls the moving distance of each layer of wire collecting of the wire collecting barrel 1, ensures that edges are tightly attached, and prevents barrel edges from stacking and falling.
Further, the tension control mechanism in the preferred embodiment is spaced from the filament winding mechanism, so as to control the tension of the optical fiber 8 before winding the filament, and avoid the breakage of the optical fiber 8 caused by excessive tension or the loose winding caused by insufficient tension.
The tension control mechanism in the preferred embodiment comprises at least one tension roller, and a tension sensor is correspondingly arranged on each tension roller to detect the tension of the optical fiber 8 when passing through the tension roller and transmit a real-time tension value signal to a main controller, the main controller analyzes whether the detected tension is too large or too small, and when the tension is too large or too small, the main controller controls the first driving piece to change the rotating speed of the rotating shaft so as to control the tension of the optical fiber 8 by controlling the filament collecting speed. It is known that when the rotational speed of the rotary shaft is changed, the moving speed of the shuttle shaft is also changed. In practical use, a target tension value or a tension value range can be set, and the target tension is wirelessly approached by controlling the wire collecting speed, so that the tension of the optical fiber 8 is always stabilized near the target tension to stabilize the wire collecting.
It is known that the real-time wire take-up speed=rotational axis angular speed×real-time wire take-up radius in the present utility model.
In this embodiment, the tension of the optical fiber 8 is measured by the tension sensor, and the pressure of the corresponding tension pulley in operation is converted into the tension of the optical fiber 8, and the pressure measured by the tension sensor is equal to twice the tension born by the optical fiber 8.
In the preferred embodiment shown in fig. 1, three tension pulleys are provided in the tension control mechanism, namely an inlet tension pulley 2, an intermediate tension pulley 3 and an outlet tension pulley 4, which are sequentially provided, and the outlet tension pulley 4 is provided at one side near the wire receiving mechanism, and the optical fiber enters the tension control mechanism from the inlet tension pulley 2 and is sent out from the outlet tension pulley 4 to the wire receiving mechanism, and a single-axis tension sensor is provided on each tension pulley to monitor the inlet tension, the intermediate transmission tension and the outlet tension of the optical fiber 8 passing through the tension control mechanism, respectively.
Further, the wire collecting device in the preferred embodiment further comprises an attribute parameter storage mechanism connected with the main controller and used for storing attribute parameters of different products when the wires are collected, so that the compensation distance of each layer of wire collecting is automatically calculated according to stored wire collecting data when the wires are collected next time for the same product, the real-time wire collecting speed is controlled according to the target tension, the wire collecting speed is adjusted and taken along with the adjustment, and the operation is convenient. The product parameters storable in the property parameter storage mechanism are shown in the table below. Of course, in actual use, other relevant parameters may be set and stored as required, which is not limited herein by way of example.
In the preferred embodiment, the corresponding main controller is also provided with an operable display screen to display real-time parameters of each mechanism, such as the position, rotation speed, back and forth linear speed, wire winding tension and the like of the wire winding barrel 1 in real time, and the recipe parameters are called and displayed through the operation of the display screen.
The following is an example of the implementation of the utility model with reference to the accompanying drawings:
1. Initial state: the wire collecting device is standby, no alarm exists in self-checking, signals are normally closed at the positive limit point 6 and the negative limit point 7, and each tension wheel is calibrated to be 0N;
2. The wire collecting barrel 1 is arranged at an original point 5: the round-trip shaft 11 automatically runs to find the original point 5 to return to zero, if the original point 5 switch has no signal, the round-trip shaft 11 firstly reaches the negative limit point 7 and then reversely reaches the positive limit point 6, and then the error return to zero failure is reported, and the original point switch is checked at the moment; if the limit switch is damaged or has no signal, the round trip shaft 11 cannot move positively or negatively, and the current position is set to be 0 after the zero return is successful;
3. Inputting and storing recipe parameters similar to those in the table on an operation interface of a display screen, and then selecting a product recipe to be executed or directly calling the product recipe stored in an attribute parameter storage mechanism;
4. Winding the optical fiber 8 according to the direction shown in fig. 1, clicking a start button to execute after the optical fiber is firm, and at the moment, automatically controlling the wire collecting barrel 1 to execute reciprocating wire collecting according to the set formula parameters by a main controller;
5. When the tension sensor senses that the tension is larger than a set value, the wire collecting speed is higher, at the moment, the main controller controls the motor to reduce the speed of the rotating shaft 10, and the tension is reduced; when the tension sensor senses that the tension is smaller than the set value, the wire collecting speed is slow, and the main controller controls the motor to increase the speed of the rotating shaft 10. Because the rotating shaft 10 and the reciprocating shaft 11 are coupled through the electronic gear, when the speed of the rotating shaft 10 increases or decreases, the speed of the reciprocating shaft 11 increases or decreases along with the speed, and the speed is strictly coupled during acceleration and deceleration processes during reciprocating, so that the phenomenon of jamming does not occur;
6. If the tension sensor senses that the tension exceeds a certain set upper limit value (the front end stops feeding fibers), the speed of the rotating shaft 10 can be reduced to 0 and the current state is maintained; if the tension is 0, the (fiber breaking) rotating shaft 10 can run at a constant speed with an upper limit speed;
7. after the winding is completed, the wire winding device stops.
The wire collecting device disclosed by the utility model is simple in structure, convenient to operate and wide in applicability, can be used for winding various linear products, meets the production requirements of various special optical fibers with small quantity, various types and frequent production switching, and has a good application prospect and popularization value.
It will be readily appreciated by those skilled in the art that the foregoing description is merely a preferred embodiment of the utility model and is not intended to limit the utility model, but any modifications, equivalents, improvements or alternatives falling within the spirit and principles of the utility model are intended to be included within the scope of the utility model.

Claims (9)

1. The wire collecting device comprises a wire collecting mechanism and a main controller for controlling the wire collecting mechanism, wherein the wire collecting mechanism comprises a wire collecting barrel and a driving assembly for driving the wire collecting barrel to collect wires; it is characterized in that the method comprises the steps of,
The driving assembly comprises a rotary driving piece and a reciprocating driving piece which are connected with the main controller, the wire collecting barrel is connected and arranged on the rotary driving piece, and the rotary driving piece can drive the wire collecting barrel to rotate along the axis; the rotary driving piece is arranged on the reciprocating driving piece, and the reciprocating driving piece can drive the wire collecting barrel to linearly reciprocate along the axial direction;
The system also comprises a compensation monitoring component; the compensation monitoring component is arranged corresponding to the wire collecting barrel and is electrically connected with the main controller, and is used for monitoring the distance between a collected product and the edge of the wire collecting barrel when the wire collecting barrel is used for collecting wires back and forth, and the main controller controls the driving direction of the back and forth driving piece according to the distance.
2. The wire collecting device according to claim 1, wherein the rotary driving member comprises a first driving member and a rotary shaft, the first driving member is connected with the rotary shaft and drives the rotary shaft to rotate, and the wire collecting barrel is coaxially arranged in a penetrating manner and is fixed on the rotary shaft;
The reciprocating driving piece comprises a second driving piece and a reciprocating shaft which are connected with each other, the reciprocating shaft and the rotating shaft are arranged at intervals in parallel, one end of the rotating shaft is rotatably connected to the reciprocating shaft, the other end of the rotating shaft is suspended, and the second driving piece drives the reciprocating shaft to reciprocate along the axial direction.
3. The wire take-up device of claim 2, wherein the rotating shaft and the shuttle shaft are coupled in a coordinated arrangement.
4. The wire-collecting device according to claim 3, wherein the wire-collecting barrel comprises a barrel body and a baffle plate, and the baffle plate is arranged in an outward inclined manner relative to the barrel body so as to form a wire-collecting space with a wide upper part and a narrow lower part in the wire-collecting barrel.
5. The wire take-up device of any one of claims 2-4, further comprising a tension control mechanism spaced from the wire take-up mechanism, including at least one tension wheel, and each tension wheel being provided with a tension sensor, respectively, to detect the tension of the product as it passes the corresponding tension wheel by the tension sensor.
6. The wire-winding device according to claim 5, wherein the tension sensor is electrically connected to the main controller to transmit a real-time wire-winding tension value signal to the main controller, the main controller analyzes the tension value, and when the tension value is too large or too small, the main controller controls the first driving member to change the rotation speed of the rotating shaft to change the wire-winding speed, thereby adjusting the wire-winding tension to a target value.
7. The wire take-up device of claim 5, wherein an inlet tension pulley, an intermediate tension pulley and an outlet tension pulley are sequentially disposed within the tension control mechanism and the outlet tension pulley is disposed on a side adjacent the wire take-up mechanism, and product is fed from the inlet tension pulley into the tension control mechanism and fed from the outlet tension pulley into the wire take-up mechanism to monitor the inlet tension, intermediate conduction tension and outlet tension of the product, respectively.
8. The wire-winding device according to any one of claims 2 to 4, 6, 7, wherein a negative limit point, an origin point, and a positive limit point are further provided in the wire-winding mechanism in order along the axial direction of the round-trip shaft, and a switch is provided at each point;
And the reciprocating shaft is also provided with an induction piece which is aligned with the barrel edge of the wire collecting barrel so as to determine the position of the wire collecting barrel through the position relation between the induction piece and each point position.
9. The wire take-up device of claim 8, further comprising an attribute parameter storage mechanism connected to the main controller for storing recipe parameters for different product wire take-up to automatically calculate the compensation distance value and real-time wire take-up speed required for each layer of wire take-up.
CN202322745113.1U 2023-10-12 2023-10-12 Wire collecting device Active CN220811375U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322745113.1U CN220811375U (en) 2023-10-12 2023-10-12 Wire collecting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322745113.1U CN220811375U (en) 2023-10-12 2023-10-12 Wire collecting device

Publications (1)

Publication Number Publication Date
CN220811375U true CN220811375U (en) 2024-04-19

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Application Number Title Priority Date Filing Date
CN202322745113.1U Active CN220811375U (en) 2023-10-12 2023-10-12 Wire collecting device

Country Status (1)

Country Link
CN (1) CN220811375U (en)

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