CN220804499U - Defective product removing device after steel pipe cutting for steel pipe production - Google Patents
Defective product removing device after steel pipe cutting for steel pipe production Download PDFInfo
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- CN220804499U CN220804499U CN202322560042.8U CN202322560042U CN220804499U CN 220804499 U CN220804499 U CN 220804499U CN 202322560042 U CN202322560042 U CN 202322560042U CN 220804499 U CN220804499 U CN 220804499U
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- steel pipe
- defective product
- fixing frame
- ultrasonic probe
- motor
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 99
- 239000010959 steel Substances 0.000 title claims abstract description 99
- 230000002950 deficient Effects 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000005520 cutting process Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 239000000523 sample Substances 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000007689 inspection Methods 0.000 abstract description 2
- 238000003466 welding Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 244000309464 bull Species 0.000 description 4
- 238000012856 packing Methods 0.000 description 3
- 240000007643 Phytolacca americana Species 0.000 description 2
- 235000009074 Phytolacca americana Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
Abstract
The utility model provides a defective product removing device after cutting of a steel pipe for steel pipe production, which is characterized in that: the device comprises a fixing frame, a steel pipe receiving mechanism, a guide rod, a V-shaped roller, a defective product removing mechanism, a qualified product sorting mechanism and an ultrasonic probe; the ultrasonic inspection device is characterized in that two sides of the fixing frame are respectively provided with a steel pipe receiving mechanism, a guide rod is arranged between the fixing frame and the steel pipe receiving mechanism, the defective product removing mechanism and the qualified product sorting mechanism are respectively arranged on two sides of the fixing frame, the ultrasonic probe is arranged at the front end of the fixing frame through a supporting arm, and the ultrasonic probe is respectively connected with the defective product removing mechanism and the qualified product sorting mechanism through a controller. According to the utility model, after the steel pipe is detected by the ultrasonic probe and then identified as the qualified product or the defective product, the defective product removing mechanism and the qualified product sorting mechanism are respectively controlled by the controller to separate the qualified product and the defective product of the steel pipe to the steel pipe receiving mechanisms at two sides of the fixing frame, so that the labor is saved, and the removing efficiency of the defective product of the steel pipe is improved.
Description
Technical Field
The utility model relates to the technical field of production of direct-welded steel pipes, in particular to a defective product removing device after steel pipe cutting for steel pipe production.
Background
In the production process of welded steel pipes, welding defects such as insufficient welding flux, cold joint, weld flash and the like sometimes occur at the welding seam of the welded pipe, and the defective steel pipes are put into market use, so that great potential safety hazards can be caused, whether the formed welded pipe is qualified or not is required to be checked, and unqualified defective products are removed.
At present, when the quality inspection is carried out on the steel pipe, after qualified products and defective products are distinguished by workers, the defective products and the qualified products are separated by manpower, a large amount of manpower is required to be consumed, and the working efficiency is low.
Disclosure of utility model
In order to overcome the problems in the background art, the utility model provides a defective product removing device after cutting of steel pipes for steel pipe production, which aims to solve the technical problem of lower working efficiency in the prior art.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
The utility model provides a steel pipe production is with defective goods remove device after steel pipe cutting which characterized in that: comprises a fixing frame 1, a steel pipe receiving mechanism 2, a guide rod 3, a V-shaped roller 4, a defective product removing mechanism 5, a qualified product sorting mechanism 6 and an ultrasonic probe 10; two sides of the fixing frame 1 are respectively provided with a steel pipe receiving mechanism 2, guide rods 3 which are parallel to each other are arranged between the fixing frame 1 and the steel pipe receiving mechanism 2 at equal intervals, and one end of each guide rod 3 connected with the fixing frame 1 is higher than one end connected with the steel pipe receiving mechanism 2; the V-shaped roller 4 is arranged on the fixed frame 1, the defective product removing mechanism 5 and the qualified product sorting mechanism 6 are respectively arranged on two sides of the fixed frame 1, the ultrasonic probe 10 is arranged at the front end of the fixed frame 1 through a supporting arm, the ultrasonic probe 10 is arranged above a steel pipe to be detected, and the ultrasonic probe 10 is respectively connected with the defective product removing mechanism 5 and the qualified product sorting mechanism 6 through a controller.
Preferably, the defective product removing mechanism 5 comprises a rotating rod I501, a supporting frame I502, a rotating wheel 503, a removing poking hook 504 and a motor I505; two ends of the rotating rod I501 are arranged on the fixing frame 1 through bearings and a supporting frame I502, and one end of the rotating rod I501 is in transmission connection with a motor I505; the runner 503 is installed on bull stick I501, runner 503 center pin and bull stick I501 center pin coincidence, evenly is provided with on the circumference of runner 503 and rejects and dial hook 504, and ultrasonic probe 10 passes through the controller and is connected with motor I505.
Preferably, the qualified product sorting mechanism 6 comprises a rotating rod II 601, a supporting frame II 602, sorting poking hooks 603 and a motor II 604, wherein two ends of the rotating rod II 601 are arranged on the fixing frame 1 through bearings and the supporting frame II 602, one end of the rotating rod II 601 is in transmission connection with the motor II 604, the sorting poking hooks 603 are arranged on the rotating rod II 601 at equal intervals, and the ultrasonic probe 10 is connected with the motor II 604 through a controller.
Preferably, a limit rod 7 is arranged on one side of the top of the steel pipe receiving mechanism 2 away from the guide rod 3.
Preferably, a V-shaped roller 4 is mounted on the top of the steel pipe receiving mechanism 2.
Preferably, the V-roller 4 is in driving connection with the motor iii 8 via a pulley transmission.
Preferably, the fixing frame 1 is provided with a notch 9 for facilitating the removal of the poking hooks 504 or the sorting of the poking hooks 603.
The beneficial effects of the utility model are as follows: according to the utility model, after the welding seam of the steel pipe is detected by the ultrasonic probe and then identified as the qualified product or the defective product, the defective product removing mechanism and the qualified product sorting mechanism are respectively controlled by the controller to separate the qualified product and the defective product of the steel pipe to the two sides of the fixing frame, and the steel pipe automatically rolls to the steel pipe receiving mechanism by the guide rod, so that the labor is saved, and the removing efficiency of the defective product of the steel pipe is improved.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural view of the defective product removing mechanism 5.
Fig. 3 is a schematic structural view of the acceptable product sorting mechanism 6.
Fig. 4 is an enlarged view of the area a in fig. 1.
The following are the component names indicated by the reference numerals in the drawings:
1. The steel tube sorting device comprises a fixing frame, 2 steel tube receiving mechanisms, 3, guide rods, 4, V-shaped rollers, 5, defective products removing mechanisms, 6, a qualified product sorting mechanism, 7, a limiting rod, 501, a rotating rod I, 502, a supporting frame I, 503, a rotating wheel, 504, removing poking hooks, 505, a motor I, 601, a rotating rod II, 602, a supporting frame II, 603, sorting poking hooks, 604, a motor II, 8, a motor III, 9, a notch, 10 and an ultrasonic probe.
Detailed Description
In order to make the objects, technical solutions and advantageous effects of the present utility model more apparent, preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings, so as to facilitate understanding of the skilled person.
As shown in fig. 1 to 4, a defective product removing device after cutting a steel pipe for steel pipe production is characterized in that: comprises a fixing frame 1, a steel pipe receiving mechanism 2, a guide rod 3, a V-shaped roller 4, a defective product removing mechanism 5, a qualified product sorting mechanism 6 and an ultrasonic probe 10; two sides of the fixing frame 1 are respectively provided with a steel pipe receiving mechanism 2, guide rods 3 which are parallel to each other are arranged between the fixing frame 1 and the steel pipe receiving mechanism 2 at equal intervals, and one end of each guide rod 3 connected with the fixing frame 1 is higher than one end connected with the steel pipe receiving mechanism 2; the V-shaped roller 4 is arranged on the fixed frame 1, the defective product removing mechanism 5 and the qualified product sorting mechanism 6 are respectively arranged on two sides of the fixed frame 1, the ultrasonic probe 10 is arranged at the front end of the fixed frame 1 through a supporting arm, the ultrasonic probe 10 is arranged above a steel pipe to be detected, and the ultrasonic probe 10 is respectively connected with the defective product removing mechanism 5 and the qualified product sorting mechanism 6 through a controller. After the steel pipe is conveyed to the fixing frame 1 through the V-shaped roller 4, an ultrasonic probe 10 positioned at the front end of the fixing frame detects a welding seam of the steel pipe, then the steel pipe is identified as a qualified product or a defective product, when the steel pipe is the qualified product, the controller controls the qualified product sorting mechanism 6 to sort the steel pipe onto a guide rod 3 at one side of the qualified product sorting mechanism 6, and the steel pipe rolls along the guide rod 3 to a steel pipe receiving mechanism 2 to wait for packing or to carry out the next procedure; when the steel pipe is defective, the controller controls the defective reject mechanism 5 to reject the steel pipe to the steel pipe receiving mechanism 2 on the side to wait for the next process. Therefore, the steel pipes are prevented from being separated manually, the labor is saved, and the reject efficiency of the defective steel pipes is improved.
The defective product removing mechanism 5 comprises a rotating rod I501, a supporting frame I502, a rotating wheel 503, a removing poking hook 504 and a motor I505; two ends of the rotating rod I501 are arranged on the fixing frame 1 through bearings and a supporting frame I502, and one end of the rotating rod I501 is in transmission connection with a motor I505; the runner 503 is installed on bull stick I501, runner 503 center pin and bull stick I501 center pin coincidence, evenly is provided with on the circumference of runner 503 and rejects and dial hook 504, and ultrasonic probe 10 passes through the controller and is connected with motor I505. After the steel pipe detected as the defective product by the ultrasonic probe is conveyed to the fixing frame 1 through the V-shaped roller 4, the controller controls the motor I505 to start to work, the motor I505 drives the rotating rod I501 to rotate through the belt pulley transmission mechanism, the rotating rod I501 drives the removing poking hooks 504 on the rotating wheel 503 to rotate, the removing poking hooks 504 poke the steel pipe upwards to the guide rod 3, and the steel pipe rolls downwards to the steel pipe receiving mechanism 2 along the guide rod 3 due to the inclined arrangement of the guide rod 3, so that the defective product steel pipe is removed.
The qualified product sorting mechanism 6 comprises a rotary rod II 601, a support frame II 602, sorting poking hooks 603 and a motor II 604, wherein two ends of the rotary rod II 601 are arranged on the fixing frame 1 through bearings and the support frame II 602, one end of the rotary rod II 601 is in transmission connection with the motor II 604, the sorting poking hooks 603 are arranged on the rotary rod II 601 at equal intervals, and the ultrasonic probe 10 is connected with the motor II 604 through a controller. After the steel pipe detected as the qualified product by the ultrasonic probe is conveyed to the fixing frame 1 through the V-shaped roller 4, the controller controls the motor II 604 to start working, the motor II 604 drives the rotating rod II 601 to rotate through the belt wheel transmission mechanism, the rotating rod II 601 drives the sorting poking hook 603 on the rotating rod II 601 to rotate, the steel pipe of the qualified product is poked to the guide rod 3 to roll into the steel pipe receiving mechanism 2, and therefore the qualified product is sorted out to wait for packing or the next procedure is carried out.
And a limit rod 7 is arranged on one side, far away from the guide rod 3, of the top of the steel tube receiving mechanism 2. The limiting rod 7 can block the steel pipe rolled down from the guide rod 3 and prevent the steel pipe from falling to the ground.
The V-shaped roller 4 is arranged at the top of the steel tube receiving mechanism 2. The steel pipe on the steel pipe receiving means 2 can be further transferred to the next station by the V-rolls 4.
The V-shaped roller 4 is in transmission connection with a motor III 8 through a belt pulley transmission mechanism. The motor III 8 drives the V-shaped roller 4 to rotate, so that the V-shaped roller 4 can transmit the steel pipe.
The fixing frame 1 is provided with a notch 9 which is convenient for removing the poking hooks 504 or sorting the poking hooks 603 to pass through. Since the removing hook 504 or the sorting hook 603 needs to pull the steel pipe upward from below the steel pipe, a notch 9 needs to be provided to facilitate normal rotation of the removing hook 504 or the sorting hook 603.
The working process comprises the following steps:
The welded and cut steel pipes are transmitted to a fixing frame 1 through a V-shaped roller 4, an ultrasonic probe 10 detects welding seams of the steel pipes and then identifies the steel pipes as qualified products or defective products, when the steel pipes are defective products, a controller controls a motor I505 to start, the motor I505 drives a rotating rod I501 to rotate through a belt pulley transmission mechanism, the rotating rod I501 drives a removing poking hook 504 on a rotating wheel 503 to rotate, the removing poking hook 504 pokes the steel pipes upwards to a guide rod 3, and the steel pipes roll downwards into a steel pipe receiving mechanism 2 along the guide rod 3 due to the inclined arrangement of the guide rod 3, so that defective steel pipes are removed; when the steel pipe is qualified, the controller controls the motor II 604 to start, the motor II 604 drives the rotary rod II 601 to rotate through the belt wheel transmission mechanism, the rotary rod II 601 drives the sorting poking hook 603 on the rotary rod II 601 to rotate, the steel pipe of the qualified product is poked to the guide rod 3 to roll into the steel pipe receiving mechanism 2, and therefore the qualified product is sorted out to wait for packing or the next procedure is carried out.
Finally, it is noted that the above-mentioned preferred embodiments are only intended to illustrate rather than limit the utility model, and that, although the utility model has been described in detail by means of the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the utility model as defined by the appended claims.
Claims (7)
1. The utility model provides a steel pipe production is with defective goods remove device after steel pipe cutting which characterized in that: comprises a fixing frame (1), a steel tube receiving mechanism (2), a guide rod (3), a V-shaped roller (4), a defective product removing mechanism (5), a qualified product sorting mechanism (6) and an ultrasonic probe (10); two sides of the fixing frame (1) are respectively provided with a steel pipe receiving mechanism (2), guide rods (3) which are parallel to each other are arranged between the fixing frame (1) and the steel pipe receiving mechanisms (2) at equal intervals, and one end, connected with the fixing frame (1), of each guide rod (3) is higher than one end, connected with the steel pipe receiving mechanism (2); the V-shaped roller (4) is arranged on the fixing frame (1), the defective product removing mechanism (5) and the qualified product sorting mechanism (6) are respectively arranged on two sides of the fixing frame (1), the ultrasonic probe (10) is arranged at the front end of the fixing frame (1) through the supporting arm, the ultrasonic probe (10) is arranged above a steel pipe to be detected, and the ultrasonic probe (10) is respectively connected with the defective product removing mechanism (5) and the qualified product sorting mechanism (6) through the controller.
2. The defective product removing apparatus after cutting for steel pipe production according to claim 1, wherein: the defective product removing mechanism (5) comprises a rotating rod I (501), a supporting frame I (502), a rotating wheel (503), a removing poking hook (504) and a motor I (505); two ends of the rotating rod I (501) are arranged on the fixing frame (1) through bearings and the supporting frame I (502), and one end of the rotating rod I (501) is in transmission connection with the motor I (505); the rotating wheel (503) is arranged on the rotating rod I (501), the central shaft of the rotating wheel (503) is coincident with the central shaft of the rotating rod I (501), the circumference of the rotating wheel (503) is uniformly provided with a removing poking hook (504), and the ultrasonic probe (10) is connected with the motor I (505) through a controller.
3. The defective product removing apparatus after cutting for steel pipe production according to claim 2, characterized in that: the qualified product sorting mechanism (6) comprises a rotating rod II (601), a supporting frame II (602), a sorting poking hook (603) and a motor II (604), wherein two ends of the rotating rod II (601) are arranged on a fixing frame (1) through bearings and the supporting frame II (602), one end of the rotating rod II (601) is in transmission connection with the motor II (604), the sorting poking hook (603) is arranged on the rotating rod II (601) at equal intervals, and an ultrasonic probe (10) is connected with the motor II (604) through a controller.
4. A defective product removing apparatus after cutting for steel pipe production according to any one of claims 1 to 3, characterized in that: and a limit rod (7) is arranged at one side of the top of the steel tube receiving mechanism (2) far away from the guide rod (3).
5. A defective product removing apparatus after cutting for steel pipe production according to any one of claims 1 to 3, characterized in that: the V-shaped roller (4) is arranged at the top of the steel tube receiving mechanism (2).
6. A defective product removing apparatus after cutting for steel pipe production according to any one of claims 1 to 3, characterized in that: the V-shaped roller (4) is in transmission connection with a motor III (8) through a belt wheel transmission mechanism.
7. A defective product removing apparatus after cutting for steel pipe production according to any one of claims 1 to 3, characterized in that: the fixing frame (1) is provided with a notch (9) which is convenient for removing the poking hooks (504) or sorting poking hooks (603) to pass through.
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220804499U true CN220804499U (en) | 2024-04-19 |
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