CN220786389U - Automatic cup packaging production line - Google Patents
Automatic cup packaging production line Download PDFInfo
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- CN220786389U CN220786389U CN202322630940.6U CN202322630940U CN220786389U CN 220786389 U CN220786389 U CN 220786389U CN 202322630940 U CN202322630940 U CN 202322630940U CN 220786389 U CN220786389 U CN 220786389U
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 238000005303 weighing Methods 0.000 claims abstract description 27
- 238000007639 printing Methods 0.000 claims abstract description 18
- 238000012856 packing Methods 0.000 claims description 52
- 230000003139 buffering effect Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000001514 detection method Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
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- 239000004033 plastic Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
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- 238000010924 continuous production Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
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- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
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- 241001122767 Theaceae Species 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
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- 230000000295 complement effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000012785 packaging film Substances 0.000 description 1
- 229920006280 packaging film Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model provides an automatic cup packaging production line which comprises a printer, a film bag packaging machine, a conveying line, a box filling machine, a weighing mechanism and a stacking manipulator, wherein the printer is used for printing patterns and/or characters on the side wall of a cup; the film bag packaging machine is arranged at the discharge end of the printer and is used for packaging the printed cup with the film bag; the conveying line is arranged at the discharge end of the film bag packaging machine and is used for conveying the cups packaged by the film bags to the next station; the box filling machine is arranged at the discharge end of the conveying line and is used for arranging and boxing the cups packaged by the film bags; the weighing mechanism is arranged at the discharge end of the box filling machine and is used for integrally weighing the box body subjected to box filling; the stacking manipulator is arranged on one side of the weighing mechanism and used for stacking and placing the weighed boxes. The automatic cup packaging production line is compact in structure, high in automation degree, and high in production efficiency and benefit, and labor cost is greatly reduced.
Description
Technical Field
The utility model relates to cup production equipment, in particular to an automatic cup packaging production line.
Background
The cup is a vessel for containing water and is used for drinking water, tea or wine. The cup is classified into a plurality of types, including a ceramic cup, a glass cup, a plastic cup, a stainless steel cup and the like according to the material classification; the plastic cup is popular with many people due to the characteristics of changeable shape, bright color and anti-beating, and is very suitable for outdoor users and office workers. In the prior art, each process (equipment) is independently completed in the production and manufacturing process of the plastic cup, and then the plastic cup is manually moved to the next process (equipment), so that the process is time-consuming and labor-consuming, and the efficiency is low.
Disclosure of Invention
【1】 Technical problem to be solved
The utility model aims to solve the technical problem of providing an automatic cup packaging production line which can realize full-automatic production and packaging, and has high production efficiency and good effect.
【2】 Technical proposal for solving the problems
The utility model provides an automatic cup packaging production line, which comprises the following steps:
a printer 1 for printing patterns and/or characters on the side wall of the cup;
the film bag packaging machine 2 is arranged at the discharge end of the printer 1 and is used for packaging the film bags of the cups which are printed;
the conveying line is arranged at the discharge end of the film bag packaging machine 2 and is used for conveying the cups packaged by the film bags to the next station;
the boxing machine is arranged at the discharge end of the conveying line and is used for arranging and boxing the cups packaged by the film bags;
the weighing mechanism 71 is arranged at the discharge end of the box filling machine and is used for integrally weighing the box body subjected to box filling;
and the stacking manipulator 8 is arranged on one side of the weighing mechanism and is used for stacking and placing the weighed boxes.
Further, the number of the printers 1 is plural and the printers are arranged in parallel, the output end of each printer 1 is provided with one film bag packaging machine 2, the conveying line comprises a first conveying section 31 arranged at the output end of the film bag packaging machine 2 and a second conveying section 33 arranged at the end part of the first conveying section 31 through a dividing mechanism 92, the number of the second conveying sections 33 is two, the dividing mechanism 92 is used for equally dividing cups on the first conveying section 31 into two parts on the second conveying section, and the box filling machine is arranged at the discharge end of the second conveying section 33.
Further, a screw conveying section 32 for buffering cup conveying and lifting conveying height is arranged on the first conveying section 31.
Further, the conveying line is provided with a flow control device, and the flow control device comprises a counting sensor arranged at the feeding end of the printing machine 1 and used for counting and a removing mechanism 91 arranged on the first conveying section 31 and used for removing the cups on the first conveying section.
Further, the removing mechanism 91 includes two parallel baffles 911 rotatably mounted on two sides of the first conveying section 31, and two baffles 911 are connected by a connecting rod 913 to form a four-bar mechanism, wherein a driving cylinder 912 is disposed on one baffle 911, and the driving cylinder 912 is used for driving the baffles 911 to swing and remove the cups on the first conveying section.
Further, the case packer comprises a clamping mechanism 4, a case opening mechanism 5 and a packing mechanism 6, wherein the case opening mechanism 5 is used for opening a case body in a folded state, the packing mechanism is arranged at the outlet end of the case opening mechanism, the clamping mechanism 4 is arranged between the discharging end of the conveying line and the packing mechanism 6 and used for clamping a cup at the discharging end of the conveying line and loading the cup into the case body on the packing machine, and the packing mechanism is used for packing the case body after the case is packed.
Further, the plurality of packing mechanisms 6 are arranged in parallel, each packing mechanism is located on the moving path of the clamping mechanism 4, and a third conveying section 7 for conveying the box body to the weighing mechanism is arranged at the discharge end of the packing mechanism 6.
Further, the front end of the printer is provided with a production device, the production device comprises an extruder and a forming machine positioned at the discharge end of the extruder, and the discharge end of the forming machine is connected with the feed end of the printer 1.
Further, a second weighing device for weighing the cups one by one and a detection device for performing bimetal gold detection on the cups are arranged on the conveying line.
【3】 Advantageous effects
The automatic cup packaging production line integrates production, printing, packaging and stacking, realizes full-automatic production from raw materials to packaging, has high degree of automation, greatly reduces labor cost and improves production efficiency and benefit; the detection device is arranged, so that the quality of the cup can be detected, the delivery qualification rate is ensured, and the product quality is improved; the flow control device is arranged, so that the flow control can be carried out on the cup on the conveying line, the blockage caused by overlarge flow is avoided, and the smoothness and the reliability of conveying are improved; the spiral conveying section is arranged, so that spiral conveying can be realized, the conveying distance is prolonged on the premise of not increasing the occupied area, the buffering of cup conveying is realized, congestion is avoided, meanwhile, the capacity of a conveying line is improved, and continuous production and conveying are realized; the plurality of packing mechanisms are arranged, so that alternate packing and packing can be realized, the production efficiency is improved, the conveyor line congestion caused by waiting time is avoided, and the production efficiency is further improved; the stacking manipulator is arranged, so that the boxes on a plurality of conveying lines can be stacked at the same time, the occupied space is reduced, and the cost is low; the automatic cup packaging production line is compact in structure, high in automation degree, and high in production efficiency and benefit, and labor cost is greatly reduced.
Drawings
FIG. 1 is a schematic view of an automatic cup packing line according to the present utility model;
fig. 2 is a schematic structural view of a rejecting mechanism of the automatic cup packaging production line of the present utility model.
Detailed Description
Embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
Referring to fig. 1-2, the present utility model provides an automatic cup packaging production line, which comprises an extruder, a forming machine, a printer 1, a film bag packaging machine 2, a conveying line, a box filling machine, a weighing mechanism 71 and a stacking manipulator 8 which are sequentially arranged.
The extruder is used for extruding materials, and the extruder can fully plasticize and uniformly mix the materials by means of pressure and shearing force generated by rotation of a screw; it comprises a power part and a heating part; during operation, materials enter the extruder from the hopper, are conveyed forward under the drive of rotation of the screw rod, and are melted by the heating of the charging barrel, the shearing and compression effects brought by the screw rod in the forward movement process of the materials, so that the change among the three states of a glass state, a high-elastic state and a viscous state is realized, the discharge end of the extruder faces the feed end of the forming machine, and the forming machine is used for carrying out injection molding on a cup.
In order to improve production efficiency and realize automatic production of the whole set of cups, in the embodiment, the extruder and the forming machine are multiple sets and are arranged in parallel, so that simultaneous forming can be realized, production efficiency is improved, and different cup parts, such as a cup body and a cup cover, can be produced, and complementary interference is realized.
The flexible conveying belt is arranged at the discharge end of the forming machine, specifically, a cup formed in the forming machine is moved onto the flexible conveying belt by a mechanical arm, the flexible conveying belt is used for conveying the cup to the next device, and meanwhile, the flexible conveying belt is used for cooling the cup in the conveying process so as to meet the printing operation in the next process.
The printer 1 is arranged at the discharge end of the flexible conveyor belt and is used for printing patterns or characters on the side wall of the cup, improving the overall aesthetic property of the cup and improving the recognition degree, such as printing trademarks.
The film bag packaging machine 2 is arranged at the discharge end of the printer 1, specifically, the discharge end of the printer is connected with the feed end of the film bag packaging machine through a conveying belt, and the film bag packaging machine 2 is used for packaging film bags on cups which are printed, namely, a film bag is sleeved on the cup. In this embodiment, the conveying line includes a plurality of first conveying sections 31 and second conveying sections 33, where the first conveying sections are disposed at the output end of the film bag packaging machine and are used for receiving the cups output by each packaging machine, the second conveying sections 33 are two and connected with each first conveying section through a lane dividing mechanism 92, that is, disposed at the discharge end of each first conveying section, and the lane dividing mechanism 92 is used for equally dividing the cups on the first conveying sections 31 to two second conveying sections.
In this application, be equipped with spiral delivery segment 32 on first delivery segment 31, its whole is a spiral structure, and it can extend first delivery segment's distance for buffer cup carries, simultaneously, is used for promoting the conveying height, in order to dock the downward moving process equipment.
In order to facilitate the control of the flow rate (the number of cups) on the conveying line, and avoid congestion, in this embodiment, a flow control device is provided on the conveying line, and is located at the rear end of the spiral conveying section, the flow control device includes a counting sensor and a rejecting mechanism 91, the counting sensor is provided at the feed end (or the discharge end) of the printing machine 1, and is used for counting the input or output cups, the rejecting mechanism 91 is provided on the first conveying section 31, and is used for rejecting the cups on the first conveying section, specifically, the rejecting mechanism 91 includes two parallel baffles 911 rotatably mounted on two sides of the first conveying section 31, and connected between the two baffles 911 by a connecting rod 913, and forms a four-bar mechanism, wherein one baffle 911 is provided with a driving cylinder 912, and the driving cylinder 912 is used for driving the baffles 911 to swing, so as to implement the rejection of the cups on the first conveying section, and according to the number of the cups on the feed end of the printing machine and judge whether to continue the feeding or rejecting, so as to avoid the blockage of the front end of the conveying line, and improve the conveying smoothness.
The box filling machine is arranged at the discharge end of the second conveying section 33 and is used for arranging and filling the cups packaged by the film bags; specifically, the case packer comprises a clamping mechanism 4, a case opening mechanism 5 and a packing mechanism 6, wherein the case opening mechanism 5 is used for opening a case in a folded state so as to carry out case packing operation, the packing mechanism is arranged at an outlet end of the case opening mechanism, the case opening mechanism can convey the opened case to a packing machine, the clamping mechanism 4 is arranged between a discharge end of a conveying line and the packing mechanism 6 and is used for clamping a cup at the discharge end of the conveying line and loading the cup into the case on the packing machine, and the packing mechanism is used for packing the case in which case packing is completed, so that in order to improve efficiency, reduce or avoid waiting time, in the embodiment, the packing mechanism has two or more of the packing mechanisms, can realize alternate operation, improve efficiency and avoid blocking of the conveying line caused by waiting; the packing mechanisms are arranged in parallel, and are all located on the moving path of the clamping mechanism, and in this embodiment, the moving path of the clamping jaws on the clamping mechanism is perpendicular to the length (conveying) direction of the packing mechanism. A third conveying section 7 is arranged at the discharge end of the packing mechanism 6, and the third conveying section 7 is used for conveying the box body to the weighing mechanism; the weighing mechanism 71 is used for integrally weighing the box body completed with the boxing.
The stacking manipulator 8 is arranged on one side of the weighing mechanism and used for stacking and placing the weighed boxes, two or more weighing mechanisms are arranged in the working range of the stacking manipulator for improving efficiency, namely, cargoes on two or more conveying lines can be stacked, the space utilization rate is improved, and meanwhile, the cost is reduced.
In this embodiment, still be equipped with second weighing device and detection device on the conveying line, wherein second weighing device is used for weighing the cup one by one, and detection device is used for carrying out the bimetal gold to the cup and examines to realize the quality detection to the cup, and it sets up in rejecting mechanism front end, and can reject according to the testing result, in order to ensure product quality.
The following describes a production and packaging method of the automatic cup packaging production line, which comprises the following steps:
s1, putting the raw materials into an extruder, and performing injection molding by heating, melting and extruding the raw materials into a molding machine;
s2, taking out the formed cup from the forming machine through a mechanical arm, placing the formed cup on a flexible conveying belt, conveying the formed cup into a printing machine through the flexible conveying belt, and cooling the formed cup in the conveying process;
s3, printing patterns and/or characters on the input cup by the printer, and meanwhile, arranging a counting sensor at the inlet end or the outlet end of the printer for counting the cup, and outputting the cup to a film bag packaging machine after finishing printing;
s4, carrying out film bag packaging on the input cups by a film bag packaging machine, and outputting the cups to a conveying line after finishing film bag packaging;
s5, arranging and conveying the cups by the conveying line, wherein the conveying line comprises a first conveying section and a second conveying section, a spiral conveying section is arranged on the first conveying section, the conveying distance of the cups is prolonged and the cups are buffered to be conveyed in the conveying process, and meanwhile, the conveying height of the cups is lifted to be connected with the next station; meanwhile, the removing mechanism 91 at the rear end of the spiral conveying segment removes the first conveying segment according to the counting number of the counting sensors on the printer so as to avoid front end blockage; meanwhile, a second weighing device and a detection device on the first conveying section independently weigh and detect the cup so as to finish quality detection, and rejection processing is performed when the detection is unqualified; the two second conveying sections are connected with the first conveying sections through a lane dividing mechanism, and the lane dividing mechanism equally divides the cups on the plurality of first conveying sections onto the two second conveying sections and conveys the cups to the clamping mechanism;
s6, the clamping mechanism clamps the cup at the outlet end of the second conveying section, moves the cup into the packing box opened by the box opening mechanism, and conveys the packing box to the packing machine for packing after the cup is filled with the box body;
s7, conveying the packaging box to a weighing mechanism 71 for whole box weighing after packaging, recording, and conveying the box body to a region to be transferred after weighing;
s8, the stacking manipulator moves the packaging boxes in the to-be-transferred area to the stacking area and stacks the packaging boxes.
The automatic cup packaging production line integrates production, printing, packaging and stacking, realizes full-automatic production from raw materials to packaging, has high degree of automation, greatly reduces labor cost and improves production efficiency and benefit; the detection device is arranged, so that the quality of the cup can be detected, the delivery qualification rate is ensured, and the product quality is improved; the flow control device is arranged, so that the flow control can be carried out on the cup on the conveying line, the blockage caused by overlarge flow is avoided, and the smoothness and the reliability of conveying are improved; the spiral conveying section is arranged, so that spiral conveying can be realized, the conveying distance is prolonged on the premise of not increasing the occupied area, the buffering of cup conveying is realized, congestion is avoided, meanwhile, the capacity of a conveying line is improved, and continuous production and conveying are realized; the plurality of packing mechanisms are arranged, so that alternate packing and packing can be realized, the production efficiency is improved, the conveyor line congestion caused by waiting time is avoided, and the production efficiency is further improved; the stacking manipulator is arranged, so that the boxes on a plurality of conveying lines can be stacked at the same time, the occupied space is reduced, and the cost is low; the automatic cup packaging production line is compact in structure, high in automation degree, and high in production efficiency and benefit, and labor cost is greatly reduced.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.
Claims (9)
1. An automatic cup packaging production line, comprising:
a printer for printing patterns and/or characters on the side wall of the cup;
the film bag packaging machine is arranged at the discharge end of the printer and is used for packaging the printed cup with the film bag;
the conveying line is arranged at the discharge end of the film bag packaging machine and is used for conveying the cups packaged by the film bags to the next station;
the boxing machine is arranged at the discharge end of the conveying line and is used for arranging and boxing the cups packaged by the film bags;
the weighing mechanism is arranged at the discharge end of the box filling machine and is used for integrally weighing the box body subjected to box filling;
and the stacking manipulator is arranged on one side of the weighing mechanism and is used for stacking and placing the weighed boxes.
2. The automatic cup packing line according to claim 1, wherein: the printing machines are arranged in parallel, and the output end of each printing machine is provided with a film bag packaging machine.
3. The automatic cup packing line according to claim 1, wherein: the conveying line comprises a first conveying section and a second conveying section, wherein the first conveying section is arranged at the output end of the film bag packaging machine, the second conveying section is arranged at the end part of the first conveying section through a lane dividing mechanism, the second conveying sections are two, the lane dividing mechanism is used for equally dividing cups on the first conveying section to the second conveying sections, and the case packer is arranged at the discharge end of the second conveying section.
4. An automatic cup packing line according to claim 3, wherein: the first conveying section is provided with a spiral conveying section for buffering cup conveying and lifting conveying height.
5. An automatic cup packing line according to claim 3, wherein: the conveying line is provided with a flow control device, and the flow control device comprises a counting sensor arranged at the feeding end of the printer and used for counting and a removing mechanism arranged on the first conveying section and used for removing the cups on the first conveying section.
6. The automatic cup packing line according to claim 5, wherein: the removing mechanism comprises baffle plates which are rotatably arranged on two sides of the first conveying section and are parallel to each other, the two baffle plates are connected through a connecting rod to form a four-bar mechanism, one baffle plate is provided with a driving cylinder, and the driving cylinder is used for driving the baffle plates to swing and remove cups on the first conveying section.
7. The automatic cup packing line according to claim 1, wherein: the case packer comprises a clamping mechanism, a case unpacking mechanism and a packing mechanism, wherein the case unpacking mechanism is used for unfolding a case body in a folded state, the packing mechanism is arranged at the outlet end of the case unpacking mechanism, the clamping mechanism is arranged between the discharging end of the conveying line and the packing mechanism and used for clamping a cup at the discharging end of the conveying line and loading the cup into the case body on the packing machine, and the packing mechanism is used for packing the case body after the case packing is completed.
8. The automatic cup packing line according to claim 7, wherein: the packing mechanism is a plurality of and parallel arrangement, each packing mechanism is located on the motion path of the clamping mechanism, and a third conveying section for conveying the box body to the weighing mechanism is arranged at the discharge end of the packing mechanism.
9. The automatic cup packing line according to claim 1, wherein: the front end of the printing machine is provided with a production device, the production device comprises an extruder and a forming machine positioned at the discharge end of the extruder, and the discharge end of the forming machine is connected with the feed end of the printing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322630940.6U CN220786389U (en) | 2023-09-27 | 2023-09-27 | Automatic cup packaging production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322630940.6U CN220786389U (en) | 2023-09-27 | 2023-09-27 | Automatic cup packaging production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220786389U true CN220786389U (en) | 2024-04-16 |
Family
ID=90654510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322630940.6U Active CN220786389U (en) | 2023-09-27 | 2023-09-27 | Automatic cup packaging production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220786389U (en) |
-
2023
- 2023-09-27 CN CN202322630940.6U patent/CN220786389U/en active Active
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