CN220780048U - Novel online mixing component for protein powder - Google Patents
Novel online mixing component for protein powder Download PDFInfo
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- CN220780048U CN220780048U CN202322535253.6U CN202322535253U CN220780048U CN 220780048 U CN220780048 U CN 220780048U CN 202322535253 U CN202322535253 U CN 202322535253U CN 220780048 U CN220780048 U CN 220780048U
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- auger
- mixing drum
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- 238000002156 mixing Methods 0.000 title claims abstract description 106
- 102000004169 proteins and genes Human genes 0.000 title claims abstract description 61
- 108090000623 proteins and genes Proteins 0.000 title claims abstract description 61
- 239000000843 powder Substances 0.000 title claims abstract description 55
- 238000003860 storage Methods 0.000 claims abstract description 36
- 210000001503 joint Anatomy 0.000 claims abstract description 20
- 238000012856 packing Methods 0.000 claims description 12
- 238000009725 powder blending Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000008107 starch Substances 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 2
- 229920002261 Corn starch Polymers 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000012055 fruits and vegetables Nutrition 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model discloses a novel on-line mixing component of protein powder, which comprises the following components: the first storage tank is of a conical tank body structure, the bottom end of the first storage tank is in butt joint with one end opening of the first auger conveyor, the auger rod in the first auger conveyor is in butt joint with the output end of the variable frequency motor, the control valve I is arranged in the bottom end opening of the other end of the first auger conveyor, and the control valve I is in butt joint with one side opening of the upper end of the mixing drum; a mixing drum. The novel online mixing component of the protein powder provides a pushing mixing environment for the first storage tank and the second storage tank through the first auger conveyor and the second auger conveyor, is in butt joint with the first auger conveyor through the first variable frequency motor, is matched with the second auger conveyor through the second variable frequency motor, synchronously controls the conveying speed of the first auger conveyor and the second auger conveyor through the first variable frequency motor and the second variable frequency motor, and achieves an automatic filling mixing effect in mixing operation, and improves the mixing efficiency of the protein powder.
Description
Technical Field
The utility model relates to the technical field of starch production, in particular to a novel online mixing component for protein powder.
Background
Along with the increasing precision of ingredients in the feed industry, the requirements on important physicochemical indexes of single feed are increasing, the byproduct protein powder in the corn starch production process is used as single feed, the protein powder content requirement of the important indexes is relatively accurate, but in the whole protein powder production process, the protein content in the protein powder is relatively stable in a short time due to the limitations of raw material difference and process or other products, but large fluctuation can occur in a long time, so that the protein powder with high protein content or the protein powder with low protein content appears.
Because of the starch production needs, the protein powder with high protein and low protein needs to be mixed to a relatively stable protein content value in the production process, the current protein mixing is carried out by a mixer, intermittent production treatment is realized by artificial filling, and the protein powder is treated and used by stopping machine in the process of mixing and off-line detection of the produced protein powder due to the production detection needs of the protein powder, so that the production continuity is low, and the mixing time of the protein powder is long, so that the workload of mixing and blending is larger, and the mixed protein content value is difficult to keep inaccurate.
Disclosure of utility model
The utility model aims to provide a novel on-line protein powder mixing assembly, which aims to solve the problems that the prior protein powder mixing work is proposed in the background technology, artificial filler is needed to enter a mixing machine, intermittent production is needed due to mixing, off-line detection of the protein powder is realized through stopping, the mixing time is long, continuous production is difficult to realize, and the protein content value is inaccurate.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the novel online mixing component for the protein powder comprises a first storage tank, wherein the first storage tank is of a conical tank body structure, the bottom end of the first storage tank is in butt joint with an opening at one end of a first auger conveyor, a auger rod in the first auger conveyor is in butt joint with an output end of a variable frequency motor, a control valve I is arranged in an opening at the bottom end of the other end of the first auger conveyor, and the control valve I is in butt joint with an opening at one side of the upper end of a mixing drum;
The mixing drum is arranged at the opening at the bottom end of the auger conveyor I, an opening at one side of the upper end of the mixing drum is connected with the opening at the bottom end of the auger conveyor II in a clamping manner, the inside of the mixing drum is penetrated by a worm, a mixing rod is arranged at the bottom end of the worm, and the mixing rod is positioned in the mixing drum and is connected in a rotating manner;
And the opening at the upper end of the auger conveyor III is connected with the bottom end of the mixing drum in a clamping way, an auger rod in the auger conveyor III is connected with the output end of the variable frequency motor III, and a near infrared detector II is arranged in one end of the auger conveyor III.
By adopting the technical scheme, the full-automatic protein powder blending structure is convenient to realize, and the blending effect is improved.
Preferably, one end of a packing auger in the packing auger conveyor I penetrates through a side wall surface of the packing auger conveyor, a rotating wheel is arranged at one end of the packing auger conveyor I and is rotatably connected with one side of the rotating rod through a transmission belt, and near infrared detectors I are arranged in one end of the packing auger conveyor I and one end of the packing auger conveyor II.
By adopting the technical scheme, the first auger conveyor and the first near infrared detector arranged at one end of the second auger conveyor provide support for detection.
Preferably, the rotating shaft of the rotating rod is in butt joint with the axis of the worm wheel, one side of the worm wheel is connected with a worm in a meshed mode, the bottom end of the worm is connected with the limiting plate in a rotating mode, and two ends of the limiting plate are located at one end of the auger conveyor I and one end of the auger conveyor II.
By adopting the technical scheme, the worm wheel is driven by the rotating rod to push the worm to rotate in the mixing drum, so that protein powder is mixed.
Preferably, the auger rod in the second auger conveyor is rotationally connected with the second variable frequency motor, an opening at the upper end of the second auger conveyor is connected with the second bottom end of the storage tank in a clamping mode, and a second control valve is arranged in the opening at the lower end of the second auger conveyor.
By adopting the technical scheme, the second auger conveyor and the variable frequency motor are in linkage to form the adjusting structure with controllable rotating speed.
Preferably, the opening at the upper end of the mixing drum is symmetrically provided with 2 mixing drum openings, the inside of each mixing drum opening is provided with a blending electromagnetic valve, the blending electromagnetic valves are electrically connected with the controller, and the controller is arranged on one side of the outer wall of the mixing drum.
By adopting the technical scheme, a control structure is provided for the top end opening of the mixing drum through the electromagnetic valve.
Preferably, a control valve III is arranged in the opening at the three bottom ends of the auger conveyor, and the three bottom ends of the control valve III are in butt joint with the opening at the three upper ends of the storage tank.
By adopting the technical scheme, the mixed protein powder finished product is conveyed by the three-linkage cooperation of the auger conveyor and the control valve.
Compared with the prior art, the utility model has the beneficial effects that: the novel on-line mixing component for the protein powder comprises:
1. When the device is used, a pushing mixing environment is provided for the distribution of the first storage tank and the second storage tank through the first auger conveyor and the second auger conveyor, the first variable frequency motor is in butt joint with the first auger conveyor, the second variable frequency motor is matched with the second auger conveyor, the conveying speeds of the first auger conveyor and the second auger conveyor are synchronously controlled through the first variable frequency motor and the second variable frequency motor, and in the mixing operation, an automatic filling mixing effect is realized, and the mixing efficiency of protein powder is improved;
2. The control valve I and the control valve II are arranged at the bottom ends of the auger conveyor I and the auger conveyor II, so that corresponding accurate blending control is provided for the protein powder discharged from the inside of the auger conveyor I and the auger conveyor II, continuous batching treatment is realized by matching with the linkage of the mixing drums, the labor intensity is effectively reduced, intermittent new batching is replaced by continuous batching, the labor efficiency is improved, and the income is increased;
3. The near infrared detector I arranged on one side of the auger conveyor I and the auger conveyor II are used for detecting and processing the protein powder in the auger conveyor I, the auger conveyor III is matched with the near infrared detector II, the online detection of the near infrared detector I and the near infrared detector II is realized, the offline detection is replaced, the batching value is more accurate, and the accurate processing is performed on the protein.
Drawings
FIG. 1 is a schematic diagram of the overall internal front view of the present utility model;
FIG. 2 is a schematic view of a three-installation rear-view structure of a mixing drum and auger conveyor of the present utility model;
FIG. 3 is a schematic diagram of the installation top view of the first auger conveyor and the mixing drum of the present utility model;
fig. 4 is an enlarged schematic view of the structure of fig. 1 a according to the present utility model.
In the figure: 1. a first storage tank; 2. a first auger conveyor; 3. a variable frequency motor I; 4. a near infrared detector I; 5. a first control valve; 6. a rotating rod; 7. a worm wheel; 8. a worm; 9. a limiting plate; 10. a mixing rod; 11. a second auger conveyor; 12. a second storage tank; 13. a variable frequency motor II; 14. a second control valve; 15. a mixing drum; 16. preparing an electromagnetic valve; 17. a controller; 18. auger conveyor three; 19. a near infrared detector II; 20. a variable frequency motor III; 21. a third control valve; 22. and a third storage tank.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: the novel on-line mixing component for the protein powder comprises a first storage tank 1, a second auger conveyor 2, a first variable frequency motor 3, a first near infrared detector 4, a first control valve 5, a rotating rod 6, a worm wheel 7, a worm 8, a limiting plate 9, a mixing rod 10, a second auger conveyor 11, a second storage tank 12, a second variable frequency motor 13, a second control valve 14, a mixing cylinder 15, a blending electromagnetic valve 16, a controller 17, a third auger conveyor 18, a second near infrared detector 19, a third variable frequency motor 20, a third control valve 21 and a third storage tank 22;
the storage tank I1 is in a conical tank structure, the bottom end of the storage tank I1 is in butt joint with one end opening of the auger conveyor I2, a winch rod in the auger conveyor I2 is in butt joint with the output end of the variable frequency motor I3, a control valve I5 is arranged in the opening of the bottom end of the other end of the auger conveyor I2, the control valve I5 is in butt joint with one side opening of the upper end of the mixing drum 15, one end of the winch rod in the auger conveyor I2 penetrates through the side wall surface of the auger conveyor I2 and is provided with a rotating wheel, the rotating wheel at one end of the winch rod I2 is in rotary connection with one side of the rotating rod 6 through a transmission belt, near infrared detectors I4 are arranged in the two ends of the auger conveyor I2 and the auger conveyor II 11, a rotating shaft of the rotating rod 6 is in butt joint with the axis of the worm wheel 7, one side of the worm wheel 7 is in meshed connection with a worm 8, the bottom end of the worm 8 is in rotary connection with the limiting plate 9, and the two ends of the limiting plate 9 are positioned at one end of the auger conveyor I2 and the auger conveyor II 11;
When in use, the storage environment is provided by the inside of the first storage tank 1 and the inside of the second storage tank 12 respectively with protein powder, when in use, the protein powder in the first storage tank 1 is sent into the first auger conveyor 2 by opening and closing the control doors through the control doors, the variable frequency motor 3 arranged on one side of the first auger conveyor 2 is driven by electric power, the variable frequency motor 3 pushes the auger rod in the first auger conveyor 2, the auger rod in the first auger conveyor 2 outputs the protein powder to the first control valve 5, the protein powder is sent into the first opening on the upper end side 1 of the mixing drum 15 by opening and closing the first control valve 5, the protein powder enters the mixing drum 15, the rotating wheel arranged on one end of the auger conveyor 2 is arranged, along with the synchronous rotation of the screw rod rotation, the screw conveyor I2 screw rod and the rotating wheel are driven by a transmission belt, the rotating rod 6 and the rotating wheel synchronously rotate, the rotating rod 6 synchronously drives the worm wheel 7 to rotate, the worm wheel 7 rotates to push the worm 8 to rotate, the worm 8 is positioned at the bottom end frame body of the limiting plate 9 to rotate, the mixing rod 10 arranged at the bottom end of the worm 8 synchronously rotates, the mixing rod 10 is positioned in the mixing cylinder 15 to rotate, the protein powder in the mixing storage tank I1 and the storage tank II 12 is mixed, as shown in fig. 1, the near infrared detector I4 arranged at the upper ends of the screw conveyor I2 and the screw conveyor II 11 is an existing analysis and detection instrument for product screening and quality control, automatic detection of fruit and vegetable quality is realized, and protein powder is convenient to process;
The mixing drum 15 is arranged at the bottom end opening of the first auger conveyor 2, an opening at one side of the upper end of the mixing drum 15 is connected with the bottom end opening of the second auger conveyor 11 in a clamping way, the inside of the mixing drum 15 is penetrated by the worm 8, the bottom end of the worm 8 is provided with the mixing rod 10, the mixing rod 10 is positioned in the mixing drum 15 and is in rotary connection, the auger in the second auger conveyor 11 is in rotary connection with the second variable frequency motor 13, the opening at the upper end of the second auger conveyor 11 is connected with the bottom end of the second storage tank 12 in a clamping way, the opening at the bottom end of the second auger conveyor 11 is internally provided with the second control valve 14, 2 openings at the upper end of the mixing drum 15 are symmetrically arranged, the inside of the opening of the mixing drum 15 is provided with the blending electromagnetic valves 16, the blending electromagnetic valves 16 are electrically connected with the controller 17, and the controller 17 is positioned at one side of the outer wall of the mixing drum 15;
2 openings symmetrically arranged at the upper end of the mixing drum 15 are respectively butted with a first control valve 5 arranged at the milling end of the first auger conveyor 2 and a second control valve 14 arranged at the bottom end of the second auger conveyor 11, protein powder is directly fed into the mixing drum 15 through the first control valve 5 and the second control valve 14, as shown in fig. 1 and 4, the protein powder penetrates through the mixing drum 15 through the worm 8 to rotate, the worm 8 synchronously rotates with the mixing rod 10, a threaded plate body and a rod body structure are arranged on the surface of the mixing rod 10, the mixing rod 10 is positioned in the mixing drum 15 to mix the protein powder, a blending solenoid valve 16 arranged at the upper end opening of the mixing drum 15 is linked with a controller 17, the opening and closing of the solenoid valve 16 are regulated and controlled through the controller 17, the protein powder at the output end of the first auger conveyor 2 and the second auger conveyor 11 are conveniently and accurately regulated and proportioned, the valve structure is arranged at the bottom end of the mixing drum 15, the protein powder is fully mixed through the inside the mixing drum 15, the threaded plate body of the mixing rod 10 is matched with the rod body 10, the internal protein powder is fully mixed through the threaded plate body of the mixing rod 10, and the protein powder is discharged through the valve structure arranged at the bottom end of the mixing drum 10 and the bottom end of the mixing drum 10, and the protein powder is discharged through the auger conveyor 1 shown in fig. 2 and the bottom end 18 is shown below the diagram;
The upper end opening of the auger conveyor III 18 is connected with the clamping of the bottom end of the mixing drum 15, an auger rod in the auger conveyor III 18 is connected with the output end of the variable frequency motor III 20, a near infrared detector II 19 is arranged in one end of the auger conveyor III 18, a control valve III 21 is arranged in the bottom end opening of the auger conveyor III 18, and the bottom end of the control valve III 21 is in butt joint with the upper end opening of the storage tank III 22;
The auger conveyor III 18 receives the protein powder falling into the auger conveyor III 18 and conveys the protein powder to one side through the auger rod inside the auger conveyor III 18 and the output end of the variable frequency motor III 20, the variable frequency motor III 20 is driven by electric power, the auger conveyor III 18 conveys the protein powder to the side of the near infrared detector II 19, the detection end of the near infrared detector II 19 is used for directly detecting the protein powder, the on-line real-time detection processing is realized, the mixed protein powder is sent into the storage tank III 22 through the opening of the electric power driving control valve III 21, the valve is arranged at the bottom end of the storage tank III 22, the protein powder accurately prepared by the method is synchronously conveyed onto the starch production conveyor belt through the bottom end of the storage tank III 22, the main index value of the protein powder accurately prepared by the method is relatively uniform and accurate, the labor intensity of workers can be reduced through the on-line monitoring and automatic system matching, continuous batching can replace intermittent new batching and improve labor efficiency and increase income.
Working principle: when the novel online mixing component of albumen powder is used, through the valve that storage tank 1 and storage tank 12 bottom set up, through the inside auger stem propelling movement albumen powder of inverter motor 3 drive auger conveyer 2 to one side transport, the inside auger stem propelling movement albumen powder of inverter motor 13 drive auger conveyer two 11 is to one side again, make mixing drum 15 upper end open-ended 2 allotment solenoid valve 16 dock with auger conveyer 2 and auger conveyer two 11 bottom openings, drive worm wheel 7 through drive belt through the runner of auger conveyer 2 output and rotate, make worm 8 drive the interior rotation of mixing drum 15 in step, carry out intensive mixing to the protein through mixing drum 15 inside, finally through auger conveyer three 18 to the inside propelling movement of storage tank three 22, carry out rapid detection processing through near infrared detector one 4 and near infrared detector two 19 pair auger conveyer one 2 and auger conveyer two 11 and the inside albumen powder of auger conveyer three 18, it detects to have introduced near infrared ray detection, use the accurate whole to replace offline measurement to detect, the accurate whole practicality has increased.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Novel online mixing subassembly of albumen powder, including holding vessel one (1), mixing drum (15) and auger conveyer three (18), its characterized in that:
The first storage tank (1) is of a conical tank body structure, the bottom end of the first storage tank (1) is in butt joint with one end opening of the first auger conveyor (2), an auger rod in the first auger conveyor (2) is in butt joint with the output end of the first variable frequency motor (3), a first control valve (5) is arranged in the bottom end opening of the other end of the first auger conveyor (2), and the first control valve (5) is in butt joint with one side opening of the upper end of the mixing drum (15);
the mixing drum (15) is arranged at the bottom end opening of the first auger conveyor (2), one side opening of the upper end of the mixing drum (15) is connected with the bottom end opening of the second auger conveyor (11) in a clamping mode, the inside of the mixing drum (15) is penetrated by the worm (8), the bottom end of the worm (8) is provided with the mixing rod (10), and the mixing rod (10) is positioned in the mixing drum (15) to be connected in a rotating mode;
And the opening at the upper end of the auger conveyor III (18) is connected with the bottom end of the mixing drum (15) in a clamping way, a twisted rod in the auger conveyor III (18) is connected with the output end of the variable frequency motor III (20), and a near infrared detector II (19) is arranged in one end of the auger conveyor III (18).
2. The novel on-line protein powder blending assembly according to claim 1, wherein: one end of a packing auger inside the packing auger conveyor I (2) penetrates through the side wall surface of the packing auger conveyor I (2) to be provided with a rotating wheel, the rotating wheel at one end of the packing auger conveyor I (2) is rotationally connected with one side of the rotating rod (6) through a transmission belt, and near infrared detectors I (4) are arranged inside one end of the packing auger conveyor I (2) and one end of the packing auger conveyor II (11).
3. The novel on-line protein powder blending assembly according to claim 2, wherein: the rotating shaft of the rotating rod (6) is in butt joint with the axis of the worm wheel (7), one side of the worm wheel (7) is connected with a worm (8) in a meshed mode, the bottom end of the worm (8) is rotationally connected with the limiting plate (9), and two ends of the limiting plate (9) are located at one end of the first auger conveyor (2) and one end of the second auger conveyor (11) to be connected.
4. The novel on-line protein powder blending assembly according to claim 1, wherein: the auger inside second auger conveyor (11) is connected with variable frequency motor (13) rotation, and auger conveyor second (11) upper end opening and holding vessel second (12) bottom block are connected, auger conveyor second (11) bottom opening inside is provided with control valve second (14).
5. The novel on-line protein powder blending assembly according to claim 1, wherein: the mixing drum (15) upper end opening symmetry is provided with 2, and mixing drum (15) opening inside all is provided with allotment solenoid valve (16), allotment solenoid valve (16) are connected with controller (17) electricity, and controller (17) are located mixing drum (15) outer wall one side installation.
6. The novel on-line protein powder blending assembly according to claim 1, wherein: and a control valve III (21) is arranged in the opening at the bottom end of the auger conveyor III (18), and the bottom end of the control valve III (21) is in butt joint with the opening at the upper end of the storage tank III (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322535253.6U CN220780048U (en) | 2023-09-18 | 2023-09-18 | Novel online mixing component for protein powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322535253.6U CN220780048U (en) | 2023-09-18 | 2023-09-18 | Novel online mixing component for protein powder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220780048U true CN220780048U (en) | 2024-04-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322535253.6U Active CN220780048U (en) | 2023-09-18 | 2023-09-18 | Novel online mixing component for protein powder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220780048U (en) |
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2023
- 2023-09-18 CN CN202322535253.6U patent/CN220780048U/en active Active
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