CN220126096U - Lees batching system capable of automatically and uniformly spreading materials - Google Patents
Lees batching system capable of automatically and uniformly spreading materials Download PDFInfo
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- CN220126096U CN220126096U CN202321481055.XU CN202321481055U CN220126096U CN 220126096 U CN220126096 U CN 220126096U CN 202321481055 U CN202321481055 U CN 202321481055U CN 220126096 U CN220126096 U CN 220126096U
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- 238000003892 spreading Methods 0.000 title claims abstract description 30
- 230000007480 spreading Effects 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 title claims abstract description 10
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 238000002156 mixing Methods 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims description 38
- 238000003756 stirring Methods 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 3
- 235000013339 cereals Nutrition 0.000 description 162
- 241000209094 Oryza Species 0.000 description 5
- 235000007164 Oryza sativa Nutrition 0.000 description 5
- 235000009566 rice Nutrition 0.000 description 5
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 238000013124 brewing process Methods 0.000 description 3
- 238000000855 fermentation Methods 0.000 description 3
- 230000004151 fermentation Effects 0.000 description 3
- 230000004075 alteration Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
The utility model provides a vinasse batching system capable of automatically and uniformly spreading materials, and belongs to the technical field of brewing automation equipment. The automatic feeding device comprises a batching machine, wherein a batching tank with an opening at the top is arranged on the batching machine, a discharge hole is formed in the middle of the bottom wall of the batching tank, batching conveying belts are symmetrically arranged on two sides of the discharge hole, a mixing mechanism is arranged in the batching tank, and a master grain conveyor and a grain conveyor are slidably arranged at the top of the batching machine. Before mixing the mother grain and the grains, the mother grain conveyor and the grain conveyor reciprocate on the batching machine for multiple times, the mother grain and the grains are layered and paved on the batching conveyor belts on two sides of the batching tank for multiple times, and then the mother grain and the grains are conveyed to the discharge port of the batching tank for mixing by the two groups of batching conveyor belts, so that the grain grains mixed by the batching machine are uniformly mixed with the mother grain on the upper layer and the lower layer, and the effects of improving the mixing uniformity of the grain grains and improving the liquor-feeding and discharging efficiency of the steamer are achieved.
Description
Technical Field
The utility model relates to the technical field of brewing automation equipment, in particular to a vinasse batching system capable of automatically and uniformly spreading materials.
Background
The Chinese wine culture is profound, the wine products are also profound, and the drinking becomes a part of the life of the Chinese people. The good wine quality is indispensable from different source raw materials, brewing technology and control of details of each link in the brewing process.
In the brewing process, after the distiller's grains are fermented and molded, the distiller's grains are generally required to be mixed with grains, rice hulls, grain powder and the like with different proportions according to different brewing processes, so as to distill grain wine with unique flavor.
At present, the mixing operation between the mother grain and the grain in the wine shop is generally two, one is to mix the mother grain and the grain together by using tools such as shovels and spoons in a manual mixing mode, the mixing operation is laborious and the mixing effect is poor, and the other is to automatically and uniformly mix the mother grain and the grain in a stirrer by using a grab bucket, but the fermentation degree of the upper layer and the lower layer in the fermentation process of the mother grain is different, and the condition that the fermentation degree of the mother grain is uneven exists in the grain grains produced by mixing in the stirrer when the grains are directly poured into the stirrer, so that the wine outlet efficiency of the upper steamer is affected.
Disclosure of Invention
In view of the above problems, the present utility model provides a distillers' grains batching system capable of automatically and uniformly spreading materials.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides an automatic lees feed proportioning system of even shop material, including the proportioning machine, be equipped with open-top's batching groove on the proportioning machine, the discharge gate has been seted up at the middle part of batching groove diapire, bilateral symmetry at the discharge gate is provided with the batching conveyer belt to the operation of discharge gate is carried, the top of discharge gate is provided with mixing mechanism in the batching groove, the top of proportioning machine is provided with the track along batching conveyer belt direction of delivery level, the interval slip is provided with female lees conveyer and grain conveyer on the track, all be provided with the actuating mechanism who is used for driving the conveyer at orbital movement on female lees conveyer and the grain conveyer.
Further, the stirring mechanism comprises a plurality of stirring rollers, the stirring rollers are parallel and are rotatably arranged in the proportioning groove, and a first driving motor which is in transmission connection with the stirring rollers and is used for driving the stirring rollers to rotate is fixedly arranged on the proportioning machine.
Further, the driving mechanism comprises a group of driven wheels and a group of driving wheels which are rotatably arranged below the conveyor, the group of driven wheels and the group of driving wheels are arranged on the track in a rolling way along the length direction of the track at intervals, a second driving motor is arranged on the conveyor, and the second driving motor is in transmission connection with the group of driving wheels and is used for driving the group of driving wheels to rotate synchronously.
Further, the mother grain conveyor comprises a mother grain storage hopper arranged on the upper part and a mother grain conveyor belt horizontally arranged on the lower part of the mother grain storage hopper, the bottom opening of the mother grain storage hopper is opposite to the mother grain conveyor belt, and a discharging gap is arranged between the bottom opening of the mother grain storage hopper and the mother grain conveyor belt.
Further, the grain conveyer comprises a grain storage hopper arranged on the upper portion and a grain conveyer belt horizontally arranged on the lower portion of the grain storage hopper, a discharging gap is formed between the bottom opening of the grain storage hopper and the grain conveyer belt, a flashboard is arranged in the grain storage hopper at least in parallel with the discharging end of the grain conveyer belt in a rotating mode, the grain storage hopper is divided into a plurality of cavities through a baffle plate, and a fourth driving motor for driving the flashboard to rotate to open and close a lower opening of the cavity, which is close to the discharging end of the grain conveyer belt, of the flashboard and the discharging gap between the flashboard and the grain conveyer belt is arranged on the flashboard.
Further, the discharge end of the grain conveyer belt is rotatably provided with a spreading roller, the spreading roller is provided with a helical blade extending from the middle part of the spreading roller to two ends in a helical manner, and the grain conveyer further comprises a third driving motor which is in transmission connection with the spreading roller and is used for driving the spreading roller to rotate.
The beneficial effects of the utility model are as follows: before mixing the mother grain and the grains, the mother grain conveyor and the grain conveyor reciprocate on the batching machine for multiple times, the mother grain and the grains are layered and paved on the batching conveyor belts on two sides of the batching tank for multiple times, and then the mother grain and the grains are conveyed to the discharging port of the batching tank for mixing by the two groups of batching conveyor belts, so that the grain grains mixed by the batching machine are uniformly mixed with the mother grain on the upper layer and the lower layer, the mixing uniformity of the grain grains is improved, and the liquor feeding and discharging efficiency of the steamer is improved.
Drawings
Fig. 1 is a schematic top view of a stillage batching system according to the present utility model.
Fig. 2 is a schematic front view of a stillage batching system according to the embodiment of the present utility model.
Wherein, 1, a batching machine; 11. a material mixing tank; 12. a discharge port; 13. a batching conveyer belt; 2. a mixing mechanism; 21. a stirring roller; 22. a first driving motor; 3. a mother grain conveyor; 31. a mother grain storage hopper; 32. a mother grain conveyer belt; 301. a set of drive wheels; 302. a set of driven wheels; 303. a second driving motor; 4. a grain conveyor; 41. a grain storage hopper; 42. a grain conveyer belt; 43. a flashboard; 44. a limiting piece; 45. a spreading roller; 46. and a third driving motor.
Detailed Description
In order to better understand the above technical solutions, the following detailed description will refer to the accompanying drawings and specific embodiments.
The embodiment of the utility model discloses a lees batching system capable of automatically and uniformly spreading materials, which comprises a batching machine 1, wherein a batching groove 11 with an opening at the top is arranged on the batching machine 1, a discharging hole 12 is downwards penetrated in the middle of the bottom wall of the batching groove 11, and batching conveying belts 13 which are arranged along the length direction of the batching groove 11 are symmetrically arranged at two sides of the discharging hole 12 in the batching groove 11. The batching conveyer belt 13 is a chain plate conveyer belt, a motor is fixedly arranged on the batching machine 1 through bolts, the motor drives the batching conveyer belt 13 to rotate, and the discharging ends of the batching conveyer belts 13 on two sides of the discharging hole 12 face the discharging hole 12.
The mixing mechanism 2 is arranged above the discharge hole 12 in the proportioning tank 11, the top of the proportioning machine 1 is horizontally provided with a track along the length direction of the top, the track is provided with a mother grain conveyor 3 and a grain conveyor 4 in a sliding manner at intervals, the mother grain conveyor 3 is used for storing and discharging the mother grain, the grain conveyor 4 is used for storing and discharging grains, and the mother grain conveyor 3 and the grain conveyor 4 are respectively provided with a driving mechanism for driving the conveyors to move along the track. The driving mechanism type mother grain conveyor 3 reciprocates above the opening of the proportioning groove 11, and continuously discharges mother grains to the proportioning conveyer belt 13 below in the moving process, so that the mother grains can be uniformly paved on the proportioning conveyer belt 13 in a layering manner. After grains are paved on the batching conveyer belt 13 on the other side by the grain conveyer belt 42, the two batching conveyer belts 13 are started to drive the mother grains and the grains to move towards the discharge hole 12, meanwhile, the mixing mechanism 2 is started, effective and sufficient mixing is obtained when the grains are discharged from the discharge hole 12 to the batching machine 1, and after the mother grains are layered on the batching conveyer belt 13, the batching conveyer belt 13 is used for conveying the grains to the mixing mechanism 2, the effect of uniformly mixing the mother grains on the upper layer and the lower layer is achieved at any time, and the mixing uniformity of the grains is improved.
Specifically, the stirring mechanism 2 includes a plurality of stirring rollers 21, two ends of each stirring roller 21 are rotatably connected to the inner wall of the dosing tank 11, and the stirring rollers 21 are parallel to each other and parallel to the outlet end of the dosing conveyor 13. The outer wall of the stirring roller 21 is provided with a plurality of stirring rods at staggered intervals, the batching machine 1 is fixedly connected with a first driving motor 22 through bolts, and an output shaft of the first driving motor 22 is in transmission connection with the stirring roller 21 through a gear, a chain and other general transmission structures, so that the stirring rollers 21 are synchronously driven to rotate through the first driving motor 22, and interference of the stirring rods between the stirring rollers 21 is avoided.
The driving mechanism comprises a group of driving wheels 301 and at least one group of driven wheels 302 which are rotatably arranged below the conveyor, the conveyor in the utility model refers to a mother grain conveyor 3 and a grain conveyor 4, two driving wheels in the group of driving wheels 301 are respectively and rotatably arranged on two side rails at the top of the batching machine 1, two driven wheels in the group of driven wheels 302 are respectively and rotatably arranged on two side rails at the top of the batching machine 1, two driving wheels in the group of driving wheels 301 are coaxially connected through a connecting shaft, a second driving motor 303 is fixedly arranged on the conveyor through bolts, and the second driving motor 303 is in transmission connection with the group of driving wheels 301 on the conveyor and is used for driving the group of driving wheels 301 to synchronously rotate. The second driving motor 303 employs a servo motor, and the output shaft of the second driving motor 303 is rotated in a forward and reverse direction, so that the conveyor slides back and forth on the track.
In the embodiment of the utility model, the mother grain conveyor 3 comprises a mother grain storage hopper 31 arranged at the upper part and a mother grain conveyor belt 32 horizontally arranged at the lower part of the mother grain storage hopper 31, wherein the bottom of the mother grain storage hopper 31 is open and faces the mother grain conveyor belt 32, a discharging gap is arranged between the bottom opening of the mother grain storage hopper 31 and the mother grain conveyor belt 32, the conveying direction of the mother grain conveyor belt 32 is consistent with the conveying direction of the batching conveyor belt 13, and the discharging end of the mother tank conveyor belt is positioned right above the batching conveyor belt 13. The mother grain conveyer belt 32 adopts a chain plate conveyer belt, and a motor for driving the mother grain conveyer belt 32 to act is fixedly connected to the mother grain conveyer 3 through bolts. The mother grain is placed into the mother grain storage hopper 31 through the grab bucket, the mother grain conveyor 3 is moved to the upper side of the batching conveyer belt 13, and the mother grain conveyer belt 32 is started again, so that the mother grain in the mother grain storage hopper is gradually discharged from the discharging gap from bottom to top and falls on the batching conveyer belt 13.
The grain conveyor 4 comprises a grain storage hopper 41 arranged at the upper part and a grain conveyor belt 42 horizontally arranged at the lower part of the grain storage hopper 41, the bottom of the grain storage hopper 41 is opened and faces the grain conveyor belt 42, the grain conveyor belt 42 is a chain plate type conveyor belt horizontally arranged, a motor is arranged on the grain conveyor 4, and the grain conveyor belt 42 is driven to act by the motor. A discharge gap is arranged between the bottom opening of the grain storage hopper 41 and the grain conveyer belt 42.
At least one gate plate 43 is rotatably arranged in the grain storage hopper 41, the gate plate 43 is parallel to the discharge end of the grain conveyer belt 42, and an opening of the grain storage hopper 41, which is positioned on one side of the gate plate 43 close to the discharge end of the grain conveyer belt 42, can be closed through the gate plate 43 or a discharge gap between the grain storage hopper 41 and the grain conveyer belt 42 at the position of the gate plate 43 can be closed. The grain storage hopper 41 is divided into at least two cavities through the flashboard 43, different types of grains or combinations of grains and rice hulls can be respectively placed in the two cavities, and the two cavities in the grain storage hopper 41 are controlled to be respectively baited through adjusting the rotation flashboard 43. The flashboard 43 is provided with a fourth driving motor 44 for driving the flashboard 43 to rotate, the fourth driving motor 44 is connected to the rotating shaft of the flashboard 43 in a bevel gear transmission mode and the like, the fourth driving motor 44 is a servo motor, and the output shaft of the fourth driving motor 44 is positively and negatively rotated to drive the flashboard 43 to open and close a cavity opening or a discharging gap between the position of the flashboard 43 and the grain conveyer belt 42.
By enabling the grain conveyor 4 to slide on the proportioning tank 11 and by enabling the flashboard 43 to rotate, the hollow cavity of the grain storage hopper 41 is controlled to be opened, grains and rice hulls can be layered and paved on the proportioning conveyer belt 13 in the proportioning tank 11, different humidity of the upper layer and the lower layer of grains or rice hulls is avoided, grains and rice hulls are enabled to be more uniform when being mixed with mother grains, and grain uniformity is improved.
Further, in order to uniformly spread grains in the batching conveyer belt 13 in the batching chute 11, a spreading roller 45 is rotatably arranged at the discharge end of the grain conveyer belt 42, two ends of the spreading roller 45 are rotatably connected to the grain conveyer 4 through bearings, two sections of mutually symmetrical helical blades spirally extend from the middle part to two ends of the spreading roller 45 on the outer wall of the spreading roller 45, a third driving motor 46 which is in transmission connection with the spreading roller 45 and is used for driving the spreading roller 45 to rotate is further arranged on the grain conveyer 4, and when grains are conveyed from the grain conveyer to the blanking end through driving the spreading roller 45 to push the grains from the middle part to two sides, the grains are spread on the grain conveyer belt 42, and the grains are spread to the same height, so that the grain blanking uniformity of the grain conveyer 4 is improved.
In the embodiment of the utility model, the mother grain conveyor 3 and the grain conveyor 4 are respectively provided with a weighing sensor, so that the weight of the mother grain and the grain in the mother grain storage hopper 31 and the grain storage hopper 41 can be measured on line in real time, and the proportioning weight of the mother grain conveyor 3 and the grain conveyor 4 is accurate.
The embodiment of the utility model provides a vinasse batching system capable of automatically and uniformly spreading materials, which comprises the following implementation principle: the staff utilizes tools such as grab bucket to put into the mother grain conveyer 3 with mother grain, puts into grain according to the ratio in the different cavitys of grain conveyer 4, reciprocates many times on proportioning machine 1 by mother grain conveyer 3 and grain conveyer 4 again to evenly pave mother grain and grain layering on proportioning conveyer belt 13 of both sides in proportioning tank 11 many times, carries mother grain and grain to discharge gate 12 by two proportioning conveyer belt 13 again, evenly mixes mother grain and grain again together by blending mechanism 2, improves mother grain and grain's misce bene degree.
It will be apparent to those skilled in the art that while preferred embodiments of the present utility model have been described, additional variations and modifications may be made to these embodiments once the basic inventive concepts are known to those skilled in the art. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the utility model. It will be apparent to those skilled in the art that various modifications and variations can be made to the present utility model without departing from the spirit or scope of the utility model. Thus, it is intended that the present utility model also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (6)
1. Automatic lees feed proportioning system of even shop material, its characterized in that: including proportioning machine (1), be equipped with open-top's proportioning tank (11) on proportioning machine (1), discharge gate (12) have been seted up at the middle part of proportioning tank (11) diapire the bilateral symmetry of discharge gate (12) is provided with to discharge gate (12) operation conveying batching conveyer belt (13), the top of discharge gate (12) is provided with blending mechanism (2) in proportioning tank (11), the top of proportioning machine (1) is provided with the track along batching conveyer belt (13) direction of delivery level, interval slip is provided with mother grain conveyer (3) and grain conveyer (4) on the track, all be provided with on mother grain conveyer (3) and the grain conveyer (4) and be used for driving the conveyer at orbital motion's actuating mechanism.
2. The distillers grains batching system for automatic uniform spreading according to claim 1, wherein the mixing mechanism (2) comprises a plurality of stirring rollers (21), the stirring rollers (21) are parallel and rotatably arranged in the batching tank (11), and a first driving motor (22) which is in transmission connection with the stirring rollers (21) and is used for driving the stirring rollers (21) to rotate is fixedly arranged on the batching machine (1).
3. The automatic and uniform-spreading vinasse batching system according to claim 1, wherein the driving mechanism comprises a group of driven wheels (302) and a group of driving wheels (301) which are rotatably arranged below the conveyor, the group of driven wheels (302) and the group of driving wheels (301) are arranged on the track in a rolling way at intervals along the length direction of the track, a second driving motor (303) is arranged on the conveyor, and the second driving motor (303) is in transmission connection with the group of driving wheels (301) and is used for driving the group of driving wheels (301) to rotate synchronously.
4. The distillers ' grains batching system with automatic uniform spreading according to claim 1, wherein the distillers ' grains conveyor (3) comprises a distillers ' grains storage hopper (31) arranged at the upper part and a distillers ' grains conveying belt (32) horizontally arranged at the lower part of the distillers ' grains storage hopper (31), the bottom opening of the distillers ' grains storage hopper (31) is opposite to the distillers ' grains conveying belt (32), and a discharging gap is arranged between the bottom opening of the distillers ' grains storage hopper (31) and the distillers ' grains conveying belt (32).
5. The automatic and uniform spreading vinasse batching system according to claim 1, wherein the grain conveyor (4) comprises a grain storage hopper (41) arranged on the upper part and a grain conveying belt (42) horizontally arranged on the lower part of the grain storage hopper (41), a discharging gap is arranged between the bottom opening of the grain storage hopper (41) and the grain conveying belt (42) and is opposite to the grain conveying belt (42), a shutter plate (43) is arranged in the grain storage hopper (41) at least in parallel to the discharging end of the grain conveying belt (42) in a rotating manner, the grain storage hopper (41) is divided into a plurality of cavities by the shutter plate (43), and a fourth driving motor (44) for driving the shutter plate (43) to rotate so as to drive the shutter plate (43) to be close to the cavity lower opening of the discharging end of the grain conveying belt (42) and the discharging gap between the shutter plate (43) and the grain conveying belt (42) is arranged on the shutter plate (43).
6. The automatic and uniform-spreading vinasse batching system according to claim 5, wherein a spreading roller (45) is rotatably arranged at the discharge end of the grain conveying belt (42), a helical blade spirally extending from the middle part of the spreading roller (45) to two ends is arranged on the spreading roller (45), and the grain conveyor (4) further comprises a third driving motor (46) which is in transmission connection with the spreading roller (45) and is used for driving the spreading roller (45) to rotate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321481055.XU CN220126096U (en) | 2023-06-12 | 2023-06-12 | Lees batching system capable of automatically and uniformly spreading materials |
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CN202321481055.XU CN220126096U (en) | 2023-06-12 | 2023-06-12 | Lees batching system capable of automatically and uniformly spreading materials |
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CN220126096U true CN220126096U (en) | 2023-12-05 |
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CN202321481055.XU Active CN220126096U (en) | 2023-06-12 | 2023-06-12 | Lees batching system capable of automatically and uniformly spreading materials |
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2023
- 2023-06-12 CN CN202321481055.XU patent/CN220126096U/en active Active
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