CN220772120U - Measuring device for thickness of photovoltaic module - Google Patents
Measuring device for thickness of photovoltaic module Download PDFInfo
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- CN220772120U CN220772120U CN202322452102.4U CN202322452102U CN220772120U CN 220772120 U CN220772120 U CN 220772120U CN 202322452102 U CN202322452102 U CN 202322452102U CN 220772120 U CN220772120 U CN 220772120U
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- 230000005540 biological transmission Effects 0.000 claims abstract description 73
- 239000003638 chemical reducing agent Substances 0.000 claims description 5
- 238000005259 measurement Methods 0.000 abstract description 16
- 238000012544 monitoring process Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 description 5
- 239000002313 adhesive film Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Length Measuring Devices By Optical Means (AREA)
Abstract
The utility model relates to the technical field of measurement of photovoltaic modules, in particular to a device for measuring the thickness of a photovoltaic module, which comprises a support frame, a transmission mechanism and a measurement mechanism; the transmission mechanism is arranged on the support frame and used for conveying the photovoltaic module; the measuring mechanism comprises a first measuring part and a second measuring part, and the first measuring part and the second measuring part are symmetrically arranged on the upper side and the lower side of the transmission mechanism. According to the device, the transmission mechanism is arranged on the support frame, so that the photovoltaic module can be conveyed to the position between the first measuring part and the second measuring part, the first measuring part and the second measuring part are symmetrically arranged on the upper side and the lower side of the transmission mechanism, the thickness of the photovoltaic module can be measured through the thickness change between the inner sides of the first measuring part and the second measuring part, the thickness of the photovoltaic module can be monitored in real time, feedback can be carried out, the on-site monitoring efficiency is improved, the burst risk of the photovoltaic module is further reduced, and the integral use reliability of the photovoltaic module is improved.
Description
Technical Field
The utility model relates to the technical field of measurement of photovoltaic modules, in particular to a device for measuring thickness of a photovoltaic module.
Background
The photovoltaic module generally comprises a back plate, an adhesive film, a battery piece, a glass material and the like, wherein the adhesive film plays roles of sealing the buffer piece and protecting the battery piece. In order to reduce the production cost, the thickness of the material of the battery piece is thinner and the gram weight of the adhesive film is lower, so that the strength of the battery piece is lower and lower, if no uniform adhesive film layer is attached to the surface after lamination treatment, the battery piece can be hidden and delaminated, the sealing performance is poor, and the assembly fails in advance.
At present, the thickness of the component is commonly measured by adopting a caliper, the thickness of the component is measured and checked, the caliper is used for measuring only in a sampling way, the caliper is not suitable for measuring the excessive thickness of the component, and the efficiency is low.
Disclosure of Invention
The utility model provides a device for measuring the thickness of a photovoltaic module, which can be used for relieving the technical problem of low efficiency of measuring the thickness of the module in the prior art.
(II) technical scheme
In order to solve the technical problems, the embodiment of the utility model provides a measuring device for the thickness of a photovoltaic module, which comprises a supporting frame, a transmission mechanism and a measuring mechanism;
the transmission mechanism is arranged on the support frame and used for conveying the photovoltaic module;
the measuring mechanism comprises a first measuring part and a second measuring part, and the first measuring part and the second measuring part are symmetrically arranged on the upper side and the lower side of the transmission mechanism.
Further, the first measuring part comprises a first sliding rod, a first contact component and a first measuring component, the first contact component is fixedly connected with one side of the first measuring component, and the first measuring component can be connected to the first sliding rod in a sliding way;
the second measuring part comprises a second sliding rod, a second contact assembly and a second measuring assembly, the second contact assembly is fixedly connected with one side of the second measuring assembly, and the second measuring assembly can be connected to the second sliding rod in a sliding mode.
Further, the first contact assembly comprises a first contact pressure head support, a first contact pressure head and a first air cylinder, one end of the first contact pressure head support, which is close to the transmission mechanism, is connected with the first contact pressure head, and the first air cylinder is arranged on the first contact pressure head support;
the second contact assembly comprises a second contact pressure head support, a second contact pressure head and a second air cylinder, one end, close to the transmission mechanism, of the second contact pressure head support is connected with the second contact pressure head, and the second air cylinder is mounted on the second contact pressure head support.
Further, the first measuring component comprises a first magnetic grating sensor and a first magnetic grating ruler, the first magnetic grating sensor is connected with the first contact component, the first magnetic grating ruler is arranged on the first sliding rod, and the first magnetic grating sensor can be connected to the first magnetic grating ruler in a sliding manner;
the second measuring assembly comprises a second magnetic grating sensor and a second magnetic grating ruler, the second magnetic grating sensor is connected with the second contact assembly, the second magnetic grating ruler is mounted on the second sliding rod, and the second magnetic grating sensor can be connected to the second magnetic grating ruler in a sliding mode.
Further, a first connecting plate is further installed on the first contact pressure head support, and the first contact component is connected with the first magnetic grid sensor through the first connecting plate;
and the second contact component is connected with the second magnetic grid sensor through the second connecting plate.
Further, the transmission mechanism comprises a transmission assembly, a three-phase motor and a transmission belt;
the transmission assembly is in transmission connection with the three-phase motor through the transmission belt.
Further, the transmission assembly comprises a first roller, a second roller and a third roller, one end of the first roller is connected with the second roller, one end of the second roller far away from the first roller is connected with the third roller, and the first roller and the third roller are respectively connected with the three-phase motor in a transmission mode.
Further, driving wheels are arranged on two sides of the three-phase motor, and the driving wheels are respectively in driving connection with the first roller and the third roller through the transmission belt.
Further, pressure transmitters are arranged above the first contact head and the second contact head.
Furthermore, a speed reducer is also arranged on the outer side of the three-phase motor.
The utility model has the beneficial effects that:
the utility model provides a measuring device for the thickness of a photovoltaic module, which comprises a support frame, a transmission mechanism and a measuring mechanism; the transmission mechanism is arranged on the support frame and used for conveying the photovoltaic module; the measuring mechanism comprises a first measuring part and a second measuring part, and the first measuring part and the second measuring part are symmetrically arranged on the upper side and the lower side of the transmission mechanism. According to the device, the transmission mechanism is arranged on the support frame, so that the photovoltaic module can be conveyed to the position between the first measuring part and the second measuring part, the first measuring part and the second measuring part are symmetrically arranged on the upper side and the lower side of the transmission mechanism, the thickness of the photovoltaic module can be measured through the thickness change between the inner sides of the first measuring part and the second measuring part, the thickness of the photovoltaic module can be monitored in real time, feedback can be carried out, the on-site monitoring efficiency is improved, the burst risk of the photovoltaic module is further reduced, and the integral use reliability of the photovoltaic module is improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of the overall structure of a device for measuring the thickness of a photovoltaic module according to an embodiment of the present utility model;
fig. 2 is a schematic structural diagram of a transmission mechanism and a measurement mechanism of a measurement device for thickness of a photovoltaic module according to an embodiment of the present utility model.
Icon: 1-a supporting frame;
2-a transmission mechanism; 201-a transmission assembly; 202-a three-phase motor; 2021-speed reducer; 203-a transmission belt;
3-a measuring mechanism; 301-a first slide bar; 302-a second slide bar; 303-a first contact head holder; 304-a first contact head; 305-a first cylinder; 306-a second contact head holder; 307-second contact head; 308-a second cylinder; 309-a first magnetic grid sensor; 310-a first magnetic grid ruler; 311-a second magnetic grid sensor; 312-a second magnetic grid ruler; 313-a first connection plate; 314-a second connection plate; 315-pressure transmitter.
Detailed Description
The technical solutions of the present utility model will be clearly and completely described in connection with the embodiments, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the azimuth or positional relationship indicated by the terms "upper", "lower", etc. are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element in question must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; the communication may be direct or indirect through an intermediate medium, or may be internal to two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. Furthermore, in the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
As shown in fig. 1 to 2, the utility model provides a device for measuring the thickness of a photovoltaic module, which comprises a support frame 1, a transmission mechanism 2 and a measuring mechanism 3; the transmission mechanism 2 is arranged on the support frame 1 and is used for conveying the photovoltaic module; the measuring mechanism 3 comprises a first measuring part and a second measuring part which are symmetrically arranged on the upper side and the lower side of the transmission mechanism 2.
In this embodiment, this device can reach and carry photovoltaic module to between first measuring part and the second measuring part through installing drive mechanism 2 on support frame 1, first measuring part and second measuring part symmetry are installed in drive mechanism 2 upper and lower both sides, so first measuring part and second measuring part can be through measuring photovoltaic module's thickness to the thickness variation between its inboard, can realize real-time supervision photovoltaic module's thickness and feed back, improve on-the-spot monitoring efficiency, and then reach the risk that reduces photovoltaic module and burst, promote photovoltaic module's whole use reliability's effect.
Preferably, the support frame 1 is formed by welding steel plates with certain rigidity, and the measuring device has certain rigidity and is more stable in use.
According to one embodiment of the present utility model, as shown in fig. 2, the first measuring part includes a first slide rod 301, a first contact component and a first measuring component, where the first contact component is fixedly connected to one side of the first measuring component, and the first measuring component is slidably connected to the first slide rod 301; the second measuring part comprises a second sliding rod 302, a second contact component and a second measuring component, the second contact component is fixedly connected with one side of the second measuring component, and the second measuring component is slidably connected to the second sliding rod 302.
In this embodiment, the first measuring part includes first slide bar 301, first contact component and first measuring component, the second measuring part includes second slide bar 302, second contact component and second measuring component, first measuring component, second measuring component is sliding connection respectively on first slide bar 301, second slide bar 302, and with first contact component, the fixed phase of second contact component, before measuring, first contact component and second contact component offset with one side of drive mechanism 2 respectively, when detecting, photovoltaic module carries in first contact component and the second contact component through drive mechanism 2, the thickness of photovoltaic module is measured through the distance variation between second contact component and the second contact component to first measuring component and second measuring component, can realize real-time monitoring photovoltaic module's thickness and feed back, improve on-the-spot monitoring efficiency, and then reach the effect that reduces photovoltaic module and burst risk, promote photovoltaic module's whole use reliability.
Further, the first contact assembly comprises a first contact head bracket 303, a first contact head 304 and a first cylinder 305, wherein one end of the first contact head bracket 303, which is close to the transmission mechanism 2, is connected with the first contact head 304, and the first cylinder 305 is mounted on the first contact head bracket 303; the second contact assembly comprises a second contact pressure head bracket 306, a second contact pressure head 307 and a second air cylinder 308, wherein one end of the second contact pressure head bracket 306, which is close to the transmission mechanism 2, is connected with the second contact pressure head 307, and the second air cylinder 308 is arranged on the second contact pressure head bracket 306.
In this embodiment, the first contact component includes a first contact head support 303, a first contact head 304 and a first cylinder 305, the second contact component includes a second contact head support 306, a second contact head 307 and a second cylinder 308, the first contact head 304 and the second contact head 307 are respectively installed at one ends of the first contact head support 303 and the second contact head support 306 near the transmission mechanism 2, and the first cylinder 305 and the second cylinder 308 are correspondingly installed on the first contact head support 303 and the second contact head support 306, and since the first contact component is fixedly connected with one side of the first measurement component, the second contact component is fixedly connected with two sides of the second measurement component, the first measurement component and the second measurement component can be driven to slide along the axial direction of the first slide rod 301 and the second slide rod 302 by the first cylinder 305 and the second cylinder 308, so as to complete the thickness measurement of the photovoltaic component.
Preferably, the first contact pressing head 304 and the second contact pressing head 307 are made of rubber materials, so that damage to the photovoltaic module caused by too hard materials is avoided, and errors in measurement results are avoided due to softer materials.
Further, the first measuring component comprises a first magnetic grating sensor 309 and a first magnetic grating ruler 310, the first magnetic grating sensor 309 is connected with the first contact component, the first magnetic grating ruler 310 is mounted on the first sliding rod 301, and the first magnetic grating sensor 309 is slidably connected to the first magnetic grating ruler 310; the second measuring assembly comprises a second magnetic grating sensor 311 and a second magnetic grating ruler 312, the second magnetic grating sensor 311 is connected with the second contact assembly, the second magnetic grating ruler 312 is mounted on the second sliding rod 302, and the second magnetic grating sensor 311 can be connected to the second magnetic grating ruler 312 in a sliding mode.
In this embodiment, the first measurement component includes a first magnetic grating sensor 309 and a first magnetic grating ruler 310, the second measurement component includes a second magnetic grating sensor 311 and a second magnetic grating ruler 312, the first magnetic grating sensor 309 and the second magnetic grating sensor 311 are respectively connected with the first contact component and the second contact component, the first magnetic grating sensor 309 and the second magnetic grating sensor 311 are respectively slidably connected to the first magnetic grating ruler 310 and the second magnetic grating ruler 312, and when the photovoltaic component is conveyed between the first contact component and the second contact component through the transmission mechanism 2, the thickness measurement of the photovoltaic component can be completed through the variable value electric signals on the first magnetic grating ruler 310 and the second magnetic grating ruler 312 transmitted by the first magnetic grating sensor 309 and the second magnetic grating sensor 311.
Preferably, the first measuring component and the second measuring component are respectively and electrically connected with a PLC (programmable logic controller), and the PLC outputs the thickness value of the photovoltaic component in real time according to the variable values of the magnetic grid sensor and the magnetic grid ruler, so that the measuring efficiency can be improved more effectively.
The measuring assembly can also consist of a grating sensor and a grating ruler, and the aim of the measuring assembly is not departing from the design idea of the utility model and the measuring assembly belongs to the protection scope of the utility model.
Further, a first connection plate 313 is further installed on the first contact head bracket 303, and the first contact component is connected with the first magnetic grid sensor 309 through the first connection plate 313; a second connection board 314 is also mounted on the second contact head bracket 306, and the second contact assembly is connected to the second magnetic grid sensor 311 through the second connection board 314.
In this embodiment, the first contact head support 303 and the second contact head support 306 are further respectively provided with a first connection plate 313 and a second connection plate 314, and are connected with the first magnetic grid sensor 309 and the second magnetic grid sensor 311 through the first connection plate 313 and the second connection plate 314, so that the first contact head support 303 and the second contact head support 306 are driven to move up and down through the first air cylinder 305 and the second air cylinder 308, and meanwhile, the first magnetic grid sensor 309 and the second magnetic grid sensor 311 are driven to move up and down along the first magnetic grid ruler 310 and the second magnetic grid ruler 312, so that the thickness of the photovoltaic module is measured, and a variable value is conveyed.
According to one embodiment of the present utility model, as shown in fig. 2, the transmission mechanism 2 includes a transmission assembly 201, a three-phase motor 202, and a transmission belt 203; the transmission assembly 201 and the three-phase motor 202 are in transmission connection through a transmission belt 203.
In this embodiment, the transmission mechanism 2 includes a transmission assembly 201, a three-phase motor 202 and a transmission belt 203, where the transmission assembly 201 is in transmission connection with the three-phase motor 202 through the transmission belt 203, so as to drive the transmission assembly 201 to rotate through three-phase solution.
Wherein, optionally, the transmission assembly 201 and the three-phase motor 202 can be in transmission connection through a roller wire.
Further, the transmission assembly 201 includes a first roller, a second roller and a third roller, one end of the first roller is connected with the second roller, one end of the second roller far away from the first roller is connected with the third roller, and the first roller and the third roller are respectively connected with the three-phase motor 202 in a transmission manner.
In this embodiment, the transmission assembly 201 includes a first roller, a second roller and a third roller, where the first roller, the second roller and the third roller are sequentially connected, and the first roller and the third roller are respectively connected with the three-phase motor 202 in a transmission manner, and the motor drives the first roller and the third roller to rotate, so as to drive the second roller to passively rotate, thereby achieving the rotation of the transmission assembly 201 and completing the conveying of the photovoltaic assembly.
Further, driving wheels are installed on two sides of the three-phase motor 202 and are respectively in transmission connection with the first roller and the third roller through a transmission belt 203.
In this embodiment, two sides of the three-phase motor 202 are respectively provided with a driving wheel, and the driving wheels are respectively connected with the first roller and the third roller in a driving way through the transmission belt 203 and are used for driving the transmission assembly 201 to rotate, so that the conveying of the photovoltaic assembly is completed.
According to one embodiment of the present utility model, as shown in FIG. 2, a pressure transmitter 315 is mounted above both the first and second contact heads 304, 307.
In this embodiment, the pressure transmitter 315 is installed above the first contact pressure head 304 and the second contact pressure head 307, and the pressure variation of the first contact pressure head 304 and the second contact pressure head 307 is converted into a standard signal by the pressure transmitter 315 and output to the display instrument, so that an operator can observe the pressure variation in real time, and then adjust the pressure variation, thereby reducing the error value of the thickness measurement of the photovoltaic assembly.
According to an embodiment of the present utility model, as shown in fig. 2, a speed reducer 2021 is further installed on the outer side of the three-phase motor 202.
In this embodiment, a gear motor is mounted on the outer side of the three-phase motor 202 in a matching manner, and when the photovoltaic module is conveyed to a specified measurement position, the rotation speed of the three-phase motor 202 is adjusted through the speed reducer 2021, so that the thickness of the photovoltaic module is measured more accurately.
The foregoing is only illustrative of the present utility model and is not to be construed as limiting thereof, but rather as various modifications, equivalent arrangements, improvements, etc., within the spirit and principles of the present utility model.
Claims (10)
1. The thickness measuring device of the photovoltaic module is characterized by comprising a supporting frame (1), a transmission mechanism (2) and a measuring mechanism (3);
the transmission mechanism (2) is arranged on the support frame (1) and is used for conveying the photovoltaic module;
the measuring mechanism (3) comprises a first measuring part and a second measuring part, and the first measuring part and the second measuring part are symmetrically arranged on the upper side and the lower side of the transmission mechanism (2).
2. The device for measuring the thickness of a photovoltaic module according to claim 1, wherein the first measuring part comprises a first sliding rod (301), a first contact component and a first measuring component, the first contact component is fixedly connected with one side of the first measuring component, and the first measuring component is slidably connected to the first sliding rod (301);
the second measuring part comprises a second sliding rod (302), a second contact component and a second measuring component, the second contact component is fixedly connected with one side of the second measuring component, and the second measuring component can be connected to the second sliding rod (302) in a sliding mode.
3. The device for measuring the thickness of the photovoltaic module according to claim 2, wherein the first contact module comprises a first contact head bracket (303), a first contact head (304) and a first cylinder (305), the first contact head bracket (303) is connected with the first contact head (304) near one end of the transmission mechanism (2), and the first cylinder (305) is mounted on the first contact head bracket (303);
the second contact assembly comprises a second contact pressure head support (306), a second contact pressure head (307) and a second air cylinder (308), wherein one end, close to the transmission mechanism (2), of the second contact pressure head support (306) is connected with the second contact pressure head (307), and the second air cylinder (308) is mounted on the second contact pressure head support (306).
4. A device for measuring thickness of a photovoltaic module according to claim 3, wherein the first measuring module comprises a first magnetic grating sensor (309) and a first magnetic grating ruler (310), the first magnetic grating sensor (309) is connected with the first contact module, the first magnetic grating ruler (310) is mounted on the first sliding rod (301), and the first magnetic grating sensor (309) is slidably connected to the first magnetic grating ruler (310);
the second measuring assembly comprises a second magnetic grating sensor (311) and a second magnetic grating ruler (312), the second magnetic grating sensor (311) is connected with the second contact assembly, the second magnetic grating ruler (312) is mounted on the second sliding rod (302), and the second magnetic grating sensor (311) is slidably connected to the second magnetic grating ruler (312).
5. The device for measuring the thickness of a photovoltaic module according to claim 4, wherein a first connection plate (313) is further installed on the first contact head bracket (303), and the first contact module is connected with the first magnetic grid sensor (309) through the first connection plate (313);
and a second connecting plate (314) is further arranged on the second contact pressure head bracket (306), and the second contact assembly is connected with the second magnetic grid sensor (311) through the second connecting plate (314).
6. The device for measuring the thickness of a photovoltaic module according to claim 1, characterized in that the transmission mechanism (2) comprises a transmission assembly (201), a three-phase motor (202) and a transmission belt (203);
the transmission assembly (201) is in transmission connection with the three-phase motor (202) through the transmission belt (203).
7. The device for measuring the thickness of the photovoltaic module according to claim 6, wherein the transmission assembly (201) comprises a first roller, a second roller and a third roller, one end of the first roller is connected with the second roller, one end of the second roller, which is far away from the first roller, is connected with the third roller, and the first roller and the third roller are respectively connected with the three-phase motor (202) in a transmission manner.
8. The device for measuring the thickness of the photovoltaic module according to claim 7, wherein driving wheels are installed on two sides of the three-phase motor (202), and the driving wheels are respectively connected with the first roller and the third roller in a driving manner through the transmission belt (203).
9. A device for measuring the thickness of a photovoltaic module according to claim 3, characterized in that a pressure transmitter (315) is mounted above both the first (304) and the second (307) contact heads.
10. The device for measuring the thickness of a photovoltaic module according to claim 6, wherein a speed reducer (2021) is further installed on the outer side of the three-phase motor (202).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322452102.4U CN220772120U (en) | 2023-09-08 | 2023-09-08 | Measuring device for thickness of photovoltaic module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322452102.4U CN220772120U (en) | 2023-09-08 | 2023-09-08 | Measuring device for thickness of photovoltaic module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220772120U true CN220772120U (en) | 2024-04-12 |
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ID=90620513
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322452102.4U Active CN220772120U (en) | 2023-09-08 | 2023-09-08 | Measuring device for thickness of photovoltaic module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220772120U (en) |
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2023
- 2023-09-08 CN CN202322452102.4U patent/CN220772120U/en active Active
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