CN220765712U - Automatic turnover machine for television - Google Patents
Automatic turnover machine for television Download PDFInfo
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- CN220765712U CN220765712U CN202321905565.5U CN202321905565U CN220765712U CN 220765712 U CN220765712 U CN 220765712U CN 202321905565 U CN202321905565 U CN 202321905565U CN 220765712 U CN220765712 U CN 220765712U
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- 230000007306 turnover Effects 0.000 title claims description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 53
- 230000005540 biological transmission Effects 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 230000009471 action Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of large-screen television overturning, in particular to an automatic television overturning machine, which comprises: the support conveying mechanism on locating the floor, and the tilting mechanism of upset TV set, tilting mechanism includes: one end of the first support bracket is fixedly arranged on the ceiling and is suspended above the support mechanism; at least a set of screen turning snatchs revolution mechanic, include: the screen turning manipulator modules are oppositely arranged and can be arranged at intervals on one face, facing the supporting and conveying mechanism, of the screen turning grabbing mechanism frame; the screen turning Z-axis transfer structure penetrates through the first support frame to be connected with the screen turning grabbing mechanism frame and drives the screen turning grabbing rotating structure to lift; the support transfer mechanism includes: the double-layer bucket belt lifting structure is arranged on the floor in a lifting manner; the belt conveying structure is arranged above the double-layer bucket belt lifting structure and is used for conveying the television. The utility model can realize the processing production of products with different sizes and specifications, has good structural stability, and is beneficial to improving the production efficiency and reducing the production cost.
Description
Technical Field
The utility model relates to the technical field of overturning of large-screen televisions, in particular to an automatic overturning machine for a television.
Background
In the assembly step of the television, the television needs to be transported to different assembly stations with the bottom surface of a panel module upwards, and a circuit board and a locking screw are installed by a worker or an industrial robot; in the checking step of the television, the front face of the panel module of the television needs to be inclined upwards and leaned against the fixture, and then a worker checks a screen after plugging wires; when the television is moved from the assembly line to the inspection line, it is required to turn horizontally 180 degrees in order for the worker to lean against it.
The labor cost required by the production mode is high, and the production requirement cannot be met.
For this reason, it is highly desirable to provide an automatic tv set tilting machine to overcome the above-mentioned drawbacks.
Disclosure of Invention
The utility model mainly aims to provide an automatic turnover machine for a television, which can realize the processing and production of products with different sizes and specifications, has good structural stability, and is beneficial to improving the production efficiency and reducing the production cost.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
an automatic turnover machine for a television, comprising: the support conveying mechanism is arranged on the floor, and the turnover mechanism is arranged on the ceiling and is suspended above the support conveying mechanism and turns over the television, and the turnover mechanism comprises:
one end of the first support bracket is fixedly arranged on the ceiling and is suspended above the support mechanism;
at least a set of screen turning snatchs revolution mechanic, through turning over screen snatch mechanism frame locate the first support frame other end includes: the screen turning manipulator modules are oppositely arranged and can be arranged on one side of the screen turning grabbing mechanism frame, facing the supporting and conveying mechanism, in an adjustable way;
the screen turning Z-axis transfer structure penetrates through the first support frame to be connected with the screen turning grabbing mechanism frame and drives the screen turning grabbing rotary structure to lift;
the support transfer mechanism includes:
the double-layer bucket belt lifting structure is arranged on the floor in a lifting manner;
the belt conveying structure is arranged above the double-layer bucket belt lifting structure and is used for conveying televisions.
Preferably, each of the screen turning manipulator modules includes: the device comprises a support frame which is driven by a first driving motor to move on a frame of the screen turning grabbing mechanism, a clamp which is arranged on the support frame and provided with a first transmission piece with a tooth trace formed on the outer periphery side, a second driving motor which is arranged on the support frame and is driven by a rack to drive the first transmission piece to turn over the clamp, and a limiting wheel which is arranged on the support frame and is arranged on the other side of the rack.
Preferably, the jig includes: and the base plate is fixedly connected with one end of the first transmission member, a grip is convexly arranged on one surface of the base plate, and a concave groove is formed in the grip.
Preferably, the limiting wheel is provided with a groove for clamping the rack.
Preferably, one end of the rack is connected with the second driving motor, a tooth pattern is formed on one surface facing the first transmission part, and the other surface is clamped on the groove.
Preferably, an X-axis sliding rail is formed on the frame of the screen turning grabbing mechanism, the support frame bottom plate is driven by the first driving motor to move on the X-axis sliding rail, and the support frame is of a T shape.
Preferably, the double-layer bucket belt lifting structure comprises: the device comprises a bottom frame provided with a sliding rail, a top frame arranged above the bottom frame, a supporting rod arranged in a cross mode, and a third driving motor, wherein one end of the supporting rod is arranged on the sliding rail through a pulley, the other end of the supporting rod supports the top frame, and the third driving motor drives the supporting rod to lift.
Preferably, the belt conveying structure includes: the belt conveying motor is arranged on the double-layer bucket belt lifting structure, and the belt conveying motor drives the driving rod to rotate to link and convey the belt conveying line of the television.
Preferably, the first support bracket includes: and the hanging bracket cross beams are arranged at the other ends of the hanging bracket stand columns and are in a 'mesh' -shape.
Preferably, the turning-screen Z-axis transferring structure comprises: the hanging bracket beam is fixedly connected with the two connecting transverse plates of the screen turning grabbing mechanism frame respectively, the connecting transverse plates are installed on the hanging bracket beam in a penetrating and connecting mode, the connecting transverse plates are connected with one another in a penetrating mode, the connecting transverse plates are connected with the other sliding rail upright post of the connecting transverse plates in a penetrating mode, insections formed on the sliding rail upright post are formed, and the perpendicular servo driving motor is installed on one connecting transverse plate, and is connected with insection teeth of the sliding rail upright post in a toothed mode through a motor gear arranged at one end of the connecting transverse plate.
According to the automatic television screen turning machine, the screen turning Z-axis transfer structure penetrating through the first support frame is connected with the screen turning grabbing rotating structure, the screen turning grabbing rotating structure is driven to lift and grab the television screen turning, the motor is placed on the belt conveying structure and matched with the double-layer bucket belt lifting structure to drive the television to lift, the structure is beneficial to improving the stability of mechanical action in the production process, and the screen turning manipulator modules are arranged oppositely in a distance-adjustable mode, so that the product can realize processing and production of products with different sizes, is good in structural stability, and is beneficial to improving the production efficiency and reducing the production cost.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of an automatic tv-set turning machine according to the present utility model.
Fig. 2 is a schematic view of the structure of fig. 1 with the floor and ceiling removed.
Fig. 3 is an enlarged schematic view of the structure of fig. 1 a.
Description of the drawings reference numerals:
the device comprises a ceiling, a 2-floor, a 3-turnover mechanism, a 31-first support bracket, a 32-turnover screen grabbing mechanism frame, a b1-X axial slide rail, a b 2-support frame, a 33-turnover screen grabbing rotary structure, a 34-turnover screen manipulator module, an a 1-first driving motor, an a 2-support frame, an a 3-first transmission piece, an a 4-clamp, an a 41-base plate, an a 42-handle, a d 1-belt conveying motor, a d 2-belt conveying wire, an a 5-rack, an a 6-second driving motor, an a 7-limit wheel, a 35-turnover screen Z-axis transferring structure, a 4-support conveying mechanism, a 41-double-layer bucket belt lifting structure, a c 1-bottom frame, a c 2-top frame, a c 3-pulley, a c 4-support rod, a c 5-third driving motor and a 42-belt conveying structure.
Description of the embodiments
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
It will be understood that when an element is referred to as being "connected to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element.
In the description of the present utility model, it is to be understood that the terms "upper", "lower", "front", and "lower" are used in conjunction with one another,
The positional or positional relationship indicated by "back", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise. The meaning of "a number" is one or more than one unless specifically defined otherwise.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be.
Referring to fig. 1 to 3, a tv set turning machine of the present embodiment includes: the floor board 2 and the ceiling board 2 are arranged oppositely at intervals, the supporting and conveying mechanism 4 is arranged on the floor board 2, and the turnover mechanism 3 is suspended above the supporting and conveying mechanism 4 and is arranged on the ceiling board 1.
In a preferred embodiment, the tilting mechanism 3 comprises: one end is fixed on the ceiling and is suspended on a first support bracket 31 above the support mechanism, a frame 32 of the screen turning grabbing mechanism is arranged at the other end of the first support bracket 31 and at least one group of screen turning grabbing rotating structures 33, and the screen turning grabbing rotating structures 33 comprise: the screen turning manipulator modules 34 are oppositely arranged and can be arranged at intervals on one surface of the screen turning grabbing mechanism frame 32, which faces the supporting and conveying mechanism 4. The tilting mechanism 3 further includes: and the screen turning Z-axis transfer structure 35 penetrates through the first support bracket 31 and is connected with the screen turning grabbing mechanism frame 32 to drive the screen turning grabbing rotary structure 33 to lift. Specifically, each of the screen turning manipulator modules 34 includes: the device comprises a support frame a2 which is driven by a first driving motor a1 to move on a screen turning grabbing mechanism frame 32, a clamp a4 which is arranged on the support frame a2 and is provided with a first transmission piece a3 with a tooth pattern formed on the outer periphery side, a second driving motor a6 which is arranged on the support frame a2 and is provided with a rack a5 to drive the first transmission piece a1 to drive the clamp a4 to turn, and a limiting wheel a7 which is arranged on the support frame a2 and is arranged on the other side of the rack a5, wherein the clamp a4 comprises: the base plate a41 fixedly connected with one end of the first transmission part a1 is arranged on one surface of the base plate a41 in a protruding mode, a grip a42 is formed on one surface of the grip a42, a television screen is clamped through the concave groove, a groove for clamping the rack a5 is formed on the limiting wheel a7, one end of the rack a5 is connected with the second driving motor a6, a tooth pattern is formed on one surface of the first transmission part a3 in a facing mode, and the other surface of the rack is clamped on the groove. More specifically, the frame 32 of the screen turning grabbing mechanism is formed with an X-axis sliding rail b1, the bottom plate of the supporting frame a2 is driven by the first driving motor a1 to move on the X-axis sliding rail b1, and the supporting frame a2 is T-shaped.
In a preferred embodiment, the first support bracket 31 includes: a plurality of gallows stands of one end rigid coupling in on the ceiling 1 locate the gallows crossbeam of gallows stand other end, the gallows crossbeam is installed and is "mesh" style of calligraphy, turn over screen Z axle and move and carry structure 35 includes: the hanging bracket beam is fixedly connected with the two connecting transverse plates of the screen turning grabbing mechanism frame respectively, the connecting transverse plates are installed on the hanging bracket beam in a penetrating and connecting mode, the connecting transverse plates are connected with one another in a penetrating mode, the connecting transverse plates are connected with the other sliding rail upright post of the connecting transverse plates in a penetrating mode, insections formed on the sliding rail upright post are formed, and the perpendicular servo driving motor is installed on one connecting transverse plate, and is connected with insection teeth of the sliding rail upright post in a toothed mode through a motor gear arranged at one end of the connecting transverse plate. The vertical servo driving motor and the gear on the sliding rail upright post drive the sliding rail upright post to lift, and the sliding rail upright post drives the screen turning manipulator module 34 to lift to the corresponding position through the two connecting transverse plates to grab the television screen and turn the television screen.
In a preferred embodiment, the support transfer mechanism 4 comprises: the double-deck bucket area elevation structure 41 of locating on the floor 2 with can go up and down, and locate double-deck bucket area elevation structure 41 top, be used for conveying the belt conveying structure 42 of TV set, double-deck bucket area elevation structure 41 includes: the shaping has the underframe c1 of slide rail, locates underframe c1 top's top frame c2, one end is located through pulley c3 on the slide rail, the other end supports the bracing piece c4 that the crossing of top frame c2 set up, and the drive bracing piece c4 goes up and down the third driving motor c5, belt conveying structure 42 includes: and the belt conveying motor d1 is arranged on the double-layer bucket belt lifting structure 42, and the belt conveying motor d1 drives a driving rod to rotate so as to link and convey a belt conveying line d3 of the television set, which is arranged on the double-layer bucket belt lifting structure 41.
The working principle of the utility model is as follows: the screen turning and transferring structure 35 is used for conveying the screen turning and transferring mechanism frame 32 to drive the screen turning and transferring rotary structure 33 to descend, synchronously, the double-layer bucket belt lifting structure 41 and the belt conveying structure 42 are used for lifting and transferring the television to the screen turning and transferring rotary structure 33 to be grabbed, the two screen turning manipulator modules 34 are oppositely arranged, the first driving motor a1 drives the two screen turning manipulator modules 34 to clamp the television, the screen turning manipulator modules 34 for conveying the screen turning and transferring structure 35 again drives the screen clamping manipulator modules 34 for clamping the television to be lifted to a turning position, the television screen is clamped by the grippers a42, the second driving motor a6 drives the racks a5 to stretch out and draw back, the toothed patterns drive the first transmission piece a3 to rotate, and then the base plate a41 and the clamp a4 to rotate, so that the purpose of automatically turning the television is achieved, the turned television is driven by the screen turning and transferring structure 35 to be returned to the belt conveying structure 42 to be conveyed to the next station, and the side racks a7 are clamped by the racks a, and the product is enabled to have a stable operation function.
From the above description, the utility model can realize the processing and production of products with different sizes, has good structural stability, and is beneficial to improving the production efficiency and reducing the production cost.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (10)
1. An automatic turnover machine for a television, comprising: the support conveying mechanism is arranged on the floor, and the turnover mechanism is arranged on the ceiling and is suspended above the support conveying mechanism and used for turning over the television, and is characterized in that the turnover mechanism comprises:
one end of the first support bracket is fixedly arranged on the ceiling and is suspended above the support conveying mechanism;
at least a set of screen turning snatchs revolution mechanic, through turning over screen snatch mechanism frame locate the first support frame other end includes: the screen turning manipulator modules are oppositely arranged and can be arranged on one side of the screen turning grabbing mechanism frame, facing the supporting and conveying mechanism, in an adjustable way;
the screen turning Z-axis transfer structure penetrates through the first support frame to be connected with the screen turning grabbing mechanism frame and drives the screen turning grabbing rotary structure to lift;
the support transfer mechanism includes:
the double-layer bucket belt lifting structure is arranged on the floor in a lifting manner;
the belt conveying structure is arranged above the double-layer bucket belt lifting structure and is used for conveying televisions.
2. The automatic tv tilting machine as claimed in claim 1, wherein each of the tilting robot modules comprises: the device comprises a support frame which is driven by a first driving motor to move on a frame of the screen turning grabbing mechanism, a clamp which is arranged on the support frame and provided with a first transmission piece with a tooth trace formed on the outer periphery side, a second driving motor which is arranged on the support frame and is driven by a rack to drive the first transmission piece to turn over the clamp, and a limiting wheel which is arranged on the support frame and is arranged on the other side of the rack.
3. The automatic tv-set tilting machine of claim 2, wherein the clamp includes: and the base plate is fixedly connected with one end of the first transmission member, a grip is convexly arranged on one surface of the base plate, and a concave groove is formed in the grip.
4. The automatic turnover machine of tv set of claim 2 or 3, wherein the limit wheel is formed with a groove for clamping the rack.
5. The automatic turnover machine of claim 4, wherein one end of the rack is connected with the second driving motor, a toothed pattern is formed on one surface facing the first driving member, and the other surface is clamped on the groove.
6. The automatic turnover machine of claim 2, wherein an X-axis slide rail is formed on the frame of the turnover grabbing mechanism, the support frame base plate is driven by the first driving motor to move on the X-axis slide rail, and the support frame is T-shaped.
7. The automatic tv tilter of claim 1, wherein the double-deck bucket belt lifting structure comprises: the device comprises a bottom frame provided with a sliding rail, a top frame arranged above the bottom frame, a supporting rod arranged in a cross mode, and a third driving motor, wherein one end of the supporting rod is arranged on the sliding rail through a pulley, the other end of the supporting rod supports the top frame, and the third driving motor drives the supporting rod to lift.
8. The automatic tv-set tilting machine according to claim 1 or 7, wherein the belt conveying structure comprises: the belt conveying motor is arranged on the double-layer bucket belt lifting structure, and the belt conveying motor drives the driving rod to rotate to link and convey the belt conveying line of the television.
9. The automatic tv-set tilting machine of claim 1, wherein the first support bracket includes: and the hanging bracket cross beams are arranged at the other ends of the hanging bracket stand columns and are in a 'mesh' -shape.
10. The automatic tv-set tilting mechanism of claim 9, wherein the tilting Z-axis transfer structure includes: the hanging bracket beam is fixedly connected with the two connecting transverse plates of the screen turning grabbing mechanism frame respectively, the connecting transverse plates are installed on the hanging bracket beam in a penetrating and connecting mode, the connecting transverse plates are connected with one another in a penetrating mode, the connecting transverse plates are connected with the other sliding rail upright post of the connecting transverse plates in a penetrating mode, insections formed on the sliding rail upright post are formed, and the perpendicular servo driving motor is installed on one connecting transverse plate, and is connected with insection teeth of the sliding rail upright post in a toothed mode through a motor gear arranged at one end of the connecting transverse plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321905565.5U CN220765712U (en) | 2023-07-19 | 2023-07-19 | Automatic turnover machine for television |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321905565.5U CN220765712U (en) | 2023-07-19 | 2023-07-19 | Automatic turnover machine for television |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220765712U true CN220765712U (en) | 2024-04-12 |
Family
ID=90611978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321905565.5U Active CN220765712U (en) | 2023-07-19 | 2023-07-19 | Automatic turnover machine for television |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220765712U (en) |
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2023
- 2023-07-19 CN CN202321905565.5U patent/CN220765712U/en active Active
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