CN216264517U

CN216264517U - Standardized flexible assembly equipment

Info

Publication number: CN216264517U
Application number: CN202122853693.7U
Authority: CN
Inventors: 宾兴; 王金军; 黄宗运
Original assignee: Shenzhen Sinvo Automatic Co Ltd
Current assignee: Shenzhen Sinvo Automatic Co Ltd
Priority date: 2021-11-22
Filing date: 2021-11-22
Publication date: 2022-04-12
Anticipated expiration: 2031-11-22

Abstract

The utility model discloses standardized flexible assembling equipment which comprises a functional bracket and a functional assembling part, wherein the functional bracket is vertically arranged, and at least two functional brackets are detachably arranged on a base at intervals; an assembling space is arranged at the side part of the functional bracket, and the jig feeding mechanism penetrates through the assembling space; the functional bracket is internally provided with an installation space; the function assembling part is arranged in the installation space, is positioned on the upper part of the installation space and is connected with the supporting part of the function bracket, and the function assembling part extends downwards into the assembly space and assembles materials on the jig. The utility model solves the problem of standardized implementation of an automatic assembly line body, realizes the generalization of non-standard equipment, has good market promotion value and application prospect, builds a standardized assembly platform with high universality by the assembled base and the functional assembly part in cooperation with a jig feeding mechanism, and has good expandability.

Description

Standardized flexible assembly equipment

Technical Field

The utility model relates to the field of automatic production, in particular to standardized flexible assembling equipment for assembling and processing materials on an automatic production line.

Background

The automatic production device has the advantages that the automatic production device can automatically complete various production and processing by replacing manual work with machines, and in the field of automatic equipment, because a produced product generally consists of a plurality of scattered parts, in the actual production process, various parts need to be automatically assembled through equipment, so that a complete product structure is formed. Therefore, the ubiquitous production process for automatic assembly and processing of various materials is applied to multiple fields, and the production requirements for automatic assembly of the materials are met for various intelligent terminal devices, products such as mobile phones, tablet computers, intelligent watches, batteries and power supplies, various daily products and toys. Because the types and specifications of materials in the automatic assembly process are different, the existing automatic assembly technology generally adopts respective assembly equipment aiming at different materials, and standardized universal assembly equipment is difficult to form.

For the automatic assembly of materials, different materials need to be assembled, so the assembled materials are involved; therefore, the automatic material assembling process integrally comprises three process sections, namely an automatic material loading process of the assembled material, a material loading process of the substrate material and an automatic assembling process of the assembled material and the substrate material. For the feeding process of the assembled materials, the existing automatic feeding process comprises vibration disc feeding, material belt feeding, Tray disc feeding and the like, and different feeding modes are selected according to different specifications of the materials. The Tray is used for bearing the assembled materials in the assembling, processing and detecting processes, a plurality of materials can be loaded in a single Tray under the general condition, and meanwhile, a plurality of trays are stacked together to integrally feed in order to ensure continuous feeding. In the loading process of the base material, a jig is generally used as a device carrier, the jig clamps the base material, then the base material is conveyed to an assembly station, and the assembled material is taken out by a functional assembly head and then automatically assembled on the base material.

Based on the above background, in the field of automatic assembly at present, equipment suppliers in China still stay in the non-standard assembly stage, that is, different equipment manufacturers independently research and develop non-standard assembly equipment according to the process requirements of their customers, and no standardized assembly line capable of being widely used and popularized exists in the whole industry at present. The following technical problems need to be solved in the research and development process of a standardized assembly line body: 1. because different material types, shapes and sizes in the actual assembly process have different requirements on the functional assembly parts for assembly, the functional assembly parts in the actual production process comprise multiple types, so that the problem of platform construction of replaceable flexible installation of the functional assembly parts is solved in order to realize standardization, and the functional assembly parts are correspondingly assembled according to the actual assembly process requirements after the flexible installation platform is constructed and designed. 2. In the automatic assembly process, materials need to be taken and placed, so that the lifting drive of the assembled functional head along the vertical direction is an essential functional requirement, and the problem of standardized design of the lifting drive of the functional head needs to be solved; 3. meanwhile, the functional head assembly process also relates to the CCD shooting detection process requirement, so the problem of standardized design of the functional head CCD assembly needs to be solved; 4. in the actual working process, the process requirement that two sets of assembling actions are required to be independently assembled for a single station exists, so that the problem that the assembling parts of the functional head can be expanded in the standardized realization process of the functional head is also required to be solved; 5. in the actual assembly process, the material angle needs to be adjusted by rotating, so that the problem of standardization of the rotating function of the functional head needs to be solved; 6. in addition, for the assembly of the overall structure of the functional head, the problem of detachable assembly needs to be solved at first, and the problem of the reserved assembly space of the driving part, the assembly part, the CCD part and the like of the functional head needs to be solved while the detachable assembly is realized.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is to provide a standardized design and assembly for realizing lifting drive, rotation drive and CCD visual assembly of a functional head, solve the standardized implementation problem of an automatic assembly line body, realize the generalization and transformation of non-standard equipment, have good market promotion value and application prospect, construct a standardized assembly platform with high universality through an assembled base and a function assembly part and a jig feeding mechanism in cooperation, and have good applicability and expandability.

The technical scheme adopted by the utility model is as follows: a standardized flexible assembly device comprises a functional bracket and a functional assembly part, wherein the functional bracket is vertically arranged, at least two functional brackets are detachably arranged on a base at intervals to form at least two assembly stations extending along the linear direction; the side part of the functional bracket is provided with an assembling space, the jig feeding mechanism penetrates through the assembling space, and a jig for clamping materials slides into the assembling space along a slide rail of the jig feeding mechanism; the functional bracket is internally provided with an installation space; the function assembling part is arranged in the installation space, is positioned on the upper part of the installation space and is connected with the supporting part of the function bracket, and the function assembling part extends downwards into the assembly space and assembles materials on the jig.

Preferably, the functional bracket comprises two support plates which are arranged in parallel at intervals, and the side parts of the two support plates are opened to form a U-shaped notch; the bottom and the top of the two side plates are respectively connected through an installation part and a supporting part to form an integral supporting structure, and two sides of the bottom of the installation part are provided with at least two rollers so as to be conveniently installed on the base in a sliding manner; an installation space is formed between the two side plates, the installation part and the supporting part.

Preferably, the function assembling part comprises a bearing bracket, a first motor, a first slide rail, a bearing assembly and a function head, wherein the bearing bracket is arranged at the lower part of the mounting part, and a first screw rod is rotatably arranged in the bearing bracket; the first motor is arranged on one side of the bearing support and is connected with the first screw rod through a transmission belt to drive the first screw rod to rotate; the first sliding rails comprise two strips, and the two first sliding rails are arranged on two sides of the bottom of the bearing support at intervals in parallel; the bearing assembly is connected to the first slide rail in a sliding mode and is in threaded connection with the first screw rod, and when the first motor drives the first screw rod to rotate, the first screw rod drives the bearing assembly to move linearly; the functional head is detachably mounted in the carrier assembly.

Preferably, the bearing assembly comprises a connecting support, a screw rod seat, a second motor, a second slide rail and a mounting bracket, wherein the connecting support is slidably connected to the first slide rail; the screw rod seat is arranged in the middle of the connecting support and is in threaded connection with the first screw rod, and the first screw rod rotates to drive the connecting support to move linearly along the first sliding rail through the screw rod seat; the second motor is arranged on the side part of the connecting support, and the output end of the second motor is connected with a second screw rod which is rotatably arranged in the connecting support through a transmission belt and drives the second screw rod to rotate; the two second sliding rails are arranged on two sides of the bottom of the connecting support at intervals in parallel and are perpendicular to the first sliding rails; the mounting bracket is connected to the second slide rail in a sliding mode and is in threaded connection with the second screw rod, and the second screw rod drives the mounting bracket to move linearly along the second slide rail.

Preferably, the mounting bracket is of a rectangular bracket body structure, the middle part of the mounting bracket is hollow, one side surface of the mounting bracket is an open surface, and the open surface is a mounting reference surface of the functional head; a lower support part and an upper support part are respectively formed at the lower part and the upper part of the mounting bracket, and a storage space with one side opened is formed between the lower support part and the upper support part; the upper supporting part is connected to the second slide rail in a sliding way and is in threaded connection with the second screw rod; the side walls of the lower supporting part and the upper supporting part are respectively provided with a first mounting hole, and the functional head is mounted on the lower supporting part and the upper supporting part through nuts.

Preferably, the functional head comprises a connecting plate, a driving part, an assembling part and a CCD part, wherein the connecting plate is vertically arranged, the upper part and the lower part of the connecting plate are respectively provided with a group of second mounting holes, and the second mounting holes are aligned with the first mounting holes and connected through nuts; the driving part is arranged on one side of the connecting plate, and the output end of the driving part penetrates through the connecting plate to extend to the other side; the assembly part is connected to the output end of the driving part and is driven by the driving part to move up and down; the CCD component is arranged at the lower part of the connecting plate, and the shooting direction of the CCD component is downward arranged.

Preferably, a third slide rail is arranged on the other side wall of the connecting plate along the vertical direction; a first through groove is formed in one side of the third slide rail and penetrates through the connecting plate; a second through groove is arranged below the connecting plate and is perpendicular to the first through groove.

Preferably, the driving part comprises a driving motor, a driving screw rod, a driving connecting block and a driving sliding seat, wherein the driving motor is arranged above one side wall of the connecting plate, and the output end of the driving motor is arranged upwards; the driving screw rod is vertically and rotatably connected to one side wall of the connecting plate and is connected with the output end of the driving motor through a transmission belt; the driving connecting block is in threaded connection with the driving screw rod, the driving screw rod drives the driving connecting block to move up and down when rotating, and the driving connecting block extends to the other side of the connecting plate through the first through groove and slides in the first through groove; the driving sliding seat is connected to the third sliding rail in a sliding manner, is connected with the driving connecting block and is driven by the driving connecting block to move up and down; the assembling part is arranged on the driving sliding seat and is driven by the driving sliding seat to move up and down.

Preferably, the CCD component includes a CCD support plate, a CCD, a prism and a light source, wherein the CCD support plate is horizontally connected to the side wall of the connecting plate; the CCD is horizontally arranged at the bottom of the CCD support plate, and the lens is arranged towards the direction of the connecting support plate; the prism is arranged on one side of a lens of the CCD and is arranged along the vertical direction inclined at an angle of 45 degrees; the light source is arranged at the lower part of the prism, and the light rays at the shooting part at the lower part of the light source are upwards transmitted to the prism, converted in angle by the prism and transmitted to the CCD.

Preferably, the assembling part comprises an assembling slide seat, an assembling shaft, a rotating motor, an assembling transmission belt and an assembling head, wherein the assembling slide seat is respectively connected to the third slide rail in a sliding manner, and the assembling slide seat is connected with the driving connecting block; the assembling shaft is connected between the assembling sliding seat and the assembling seat and can be rotatably connected with the assembling sliding seat and the assembling seat; the rotating motor is arranged at the lower part of the driving motor, and the output shaft is arranged downwards; the lower end of the assembling shaft and the output shaft of the rotating motor are respectively provided with a synchronizing wheel; the assembly transmission belt is connected to the two synchronous wheels, and the rotating motor drives the assembly shaft to rotate through the assembly transmission belt; the assembling head is connected to the bottom of the assembling shaft.

The flexible assembling process comprises the following process steps:

s1, assembling a base: after the types of the bases are selected according to the number and the distribution of the work stations of the whole production line, all the bases are spliced along the linear direction to form a linear bearing part;

s2, installing a jig feeding mechanism: after the bases are spliced in the step S1, the jig feeding mechanism is installed on a linear bearing part which is formed by splicing a plurality of bases and is arranged at intervals in the linear direction and comprises a plurality of assembling stations;

s3, assembling a functional head: selecting a corresponding functional head to assemble on the bearing assembly according to the processing technology requirement;

s4, assembling a bearing assembly: after the functional head is assembled on the bearing assembly in the step S3, integrally assembling the bearing assembly and the functional head on the bearing bracket;

s5, assembling functional assembly parts: in step S4, forming a functional assembly part after the assembly of the carrier assembly and the functional head is completed, and assembling the functional assembly part to the mounting part of the functional bracket;

s6, station assembly: the assembled functional bracket in the step S5 slides into a corresponding assembling station on the linear bearing part in the step S1 through a roller;

s7, assembling a production line: repeating the steps S3 to S6, and assembling different functional assembling parts aiming at different assembling stations until the assembling of the assembling stations required on the whole production line is completed;

s8, automatic assembly: after the assembly of the whole-line assembly stations is completed in the step S7, the materials to be assembled are clamped by the jig, flow between the assembly stations along the jig feeding mechanism one by one, and the automatic assembly of the materials is completed through the functional assembly part.

The utility model has the beneficial effects that:

aiming at the defects and shortcomings in the prior art, the utility model independently develops and designs a standardized design and assembly for realizing the lifting drive, the rotation drive and the CCD visual assembly of a functional head, solves the standardized implementation problem of an automatic assembly line body, realizes the generalization and the transformation of non-standard equipment, has good market popularization value and application prospect, builds a standardized assembly platform with high universality by a spliced base and a functional assembly part and cooperating with a jig feeding mechanism, and has good applicability and expandability.

The utility model is researched and opened aiming at the problem of the bottleneck of standardization implementation in the field of automatic assembly, and by constructing a flexible standardized universal assembly line body platform, the automatic assembly requirements of various different materials can be met only by matching corresponding assembly heads according to the assembly process requirements on the basis of the platform. Specifically, the utility model takes the independent and separated unit bases as the supporting structure, the size and the structure of each unit base are consistent, the unit bases can comprise various size types, before the assembly process, the type and the size of the unit bases are determined according to the assembly stations required by the assembly of products, after the type and the size of the bases are determined, each unit base is assembled along the linear direction to form a linear bearing part comprising a plurality of assembly stations, meanwhile, a jig feeding mechanism extending in the linear direction is erected on the linear bearing part, the jig feeding mechanism comprises an upper slide rail and a lower slide rail for conveying jigs, a lifting mechanism is arranged at the end part of the two slide rails, the upper slide rail is used for conveying the jigs to each assembly station in a linear way for automatic assembly processing, the processed jigs are transferred to the lower slide rail through the lifting mechanism and are subjected to backflow or blanking, after the base material is clamped by the jigs, and moving the slide rail to each assembling station one by one to perform assembling and processing. After the jig feeding mechanism is built, the functional assembling parts corresponding to all the stations are assembled independently according to the assembling process requirements of the product, and then all the functional assembling parts are assembled to all the assembling stations on the linear bearing part correspondingly, so that a complete automatic assembling line body is formed. Meanwhile, the unit base, the jig feeding mechanism and the function assembling part which are used for forming the automatic assembling line body are used as assembling units, and can be flexibly disassembled and assembled after a product is assembled, so that the automatic assembling line body is suitable for automatic assembling of other various products, and has excellent universality and expandability.

In order to realize the standardization of the function assembly part, the utility model takes the function bracket as a bearing structure, the function bracket is formed by connecting two support plates which are arranged in parallel at intervals, in order to reserve a product assembly space, one side of the function bracket is provided with a U-shaped opening to form an assembly space, the jig feeding mechanism extends horizontally in the assembly space, a supporting part at the top of the function bracket is taken as a bearing part above the assembly space, the function assembly part is hung, the function assembly part extends downwards into the assembly space and is positioned above the jig feeding mechanism, and therefore, materials provided by an external feeding mechanism can be taken out and then assembled on base material clamped on a jig on the jig feeding mechanism. Meanwhile, a plurality of rollers are respectively arranged on two sides of the bottom of the functional support, and the functional support is assembled to the corresponding assembling station on the base in a rolling mode in a quick and low-resistance mode.

The functional assembly part of the utility model takes a horizontally arranged bearing support as a supporting structure, the bearing support is arranged at a supporting part of the functional support, the middle part of the bearing support is rotatably provided with a first screw rod, two sides of the bottom are provided with first sliding rails at intervals in parallel, the side part of the bearing support is provided with a first motor, and the first motor drives the first screw rod to rotate; the bearing assembly connected to the first slide rail is driven by the first screw rod to linearly move back and forth along the X-axis direction; the bearing assembly takes a connecting support as a supporting structure, the connecting support is connected with the first slide rail in a sliding manner, a second screw rod is arranged in the same connecting support along the Y-axis direction, two sides of the bottom of the connecting support are provided with second slide rails at intervals in parallel, and one side of the connecting support is provided with a second motor; the second motor drives the mounting bracket to linearly move along the Y-axis direction by driving the second screw rod to rotate; through the structure, the X-axis and Y-axis linear driving of the functional assembly part in the horizontal plane is realized, so that the position moving process requirement when the materials are taken and placed in the automatic assembly process is met. Particularly, the mounting bracket of the utility model is a rectangular bracket body structure, the interior of the mounting bracket is hollowed to form a storage space, one side of the storage space is an open surface, the open surface is a functional head mounting reference surface, when the mounting head is mounted on the mounting bracket, a driving part carried by the functional head synchronously extends into the storage space, the hollowed structure effectively utilizes the interior space, and the manufacturing cost of the mounting bracket is reduced. The upper supporting part and the lower supporting part of the mounting bracket are respectively provided with a first mounting hole on the opening surface; the connecting plate of the functional head is vertically arranged, and a second mounting hole formed in the connecting plate is aligned with the first mounting hole and then locked through a nut, so that the functional head can be detachably mounted on the mounting bracket.

The functional head of the utility model takes the connecting plate as a bearing structure, and in order to meet the requirements of lifting drive, rotary drive and CCD function in the automatic assembly process, the functional head of the utility model integrally comprises a drive part, an assembly part and a CCD part; in order to ensure the realization of the lifting driving function, a first through groove is arranged on the connecting plate along the vertical direction, a third slide rail is arranged on the other side wall, a driving slide seat is slidably arranged on the third slide rail, and a second through groove is horizontally arranged below the first through groove in order to ensure the realization of the rotating driving function. The driving part takes a driving motor as a power output structure, the driving motor is vertically arranged on one side wall of the connecting plate, the output end of the driving motor is upwards arranged, and the driving motor drives a driving screw rod which is rotatably connected to the side wall of the connecting plate to rotate through a driving belt; the drive connection is in the drive connecting block elevating movement above that when the drive lead screw is rotatory, and the drive connecting block level passes first logical groove and extends to the opposite side of connecting plate to be connected with the drive slide, the drive connecting block drives third slide elevating movement when first logical inslot vertical slip, has avoided the motion to interfere through above structure promptly, has utilized connecting plate both sides space simultaneously effectively. The CCD part is arranged below the connecting plate, and in order to reduce the overall space occupancy rate, the CCD lens adopts a horizontal arrangement mode, and the CCD is horizontally arranged below the CCD supporting plate by taking the CCD supporting plate which is horizontally connected to one side of the connecting plate as a bearing structure; the CCD camera lens is characterized in that a prism arranged along an angle of 45 degrees is creatively arranged on one side of the CCD camera lens, a light source is arranged below the prism, after light is emitted to an assembly part through the light source, the assembly part reflects the light upwards, the light is converted into an angle of 90 degrees through the prism, the light is horizontally emitted into the CCD camera lens, and pattern information is obtained through shooting of the CCD camera lens. The assembly part is connected to the third sliding seat and driven by the third sliding seat to lift so as to meet the process requirement of getting and placing materials or assembling the materials on the condition of approaching the materials downwards or approaching the materials upwards in the automatic assembly process; the assembling part takes an assembling sliding seat and an assembling seat which are arranged at intervals up and down as a bearing structure, the assembling sliding seat is fixedly connected with a third sliding seat and driven by the third sliding seat to move up and down, and the assembling seat is connected with a third sliding rail in a sliding way; the assembling slide seat and the assembling seat are vertically and rotatably inserted into the assembling shaft, and the assembling slide seat drives the assembling shaft and the assembling seat to synchronously lift and move. In order to solve the problem of the rotating process in the assembling process, the utility model reserves an installation position below a driving motor, the installation position is provided with a rotating motor, an output shaft vertically arranged on the rotating motor and the lower end of an assembling shaft are respectively sleeved with a synchronizing wheel, an assembling transmission belt is sleeved between the two synchronizing wheels, when the output shaft of the rotating motor drives the synchronizing wheels on the rotating motor to rotate, the synchronizing wheels drive the assembling shaft to rotate through the assembling transmission belt and the synchronizing wheels on the assembling shaft, and the assembling shaft drives an assembling head connected to the bottom of the assembling shaft to rotate.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic perspective view of the second embodiment of the present invention.

Fig. 3 is a third schematic perspective view of the present invention.

FIG. 4 is a fourth schematic view of the three-dimensional structure of the present invention.

Fig. 5 is a perspective view of the functional assembly according to one embodiment of the present invention.

Fig. 6 is a second perspective view of the functional assembly according to the present invention.

Fig. 7 is a third perspective view of the functional assembly according to the present invention.

Fig. 8 is a schematic view of an assembly structure of the carrier assembly and the functional head according to the present invention.

Fig. 9 is a second assembly structure of the carrier assembly and the functional head according to the present invention.

Fig. 10 is a third schematic view of an assembly structure of the carrier assembly and the functional head according to the present invention.

FIG. 11 is a fourth view of the assembly structure of the carrier assembly and the functional head according to the present invention.

Fig. 12 is a schematic perspective view of a load bearing assembly according to the present invention.

Fig. 13 is a second perspective view of the load-bearing assembly of the present invention.

Fig. 14 is a third perspective view of the carrier assembly of the present invention.

Fig. 15 is a schematic perspective view of a functional head according to the present invention.

Fig. 16 is a schematic perspective view of a functional head according to a second embodiment of the present invention.

Fig. 17 is a third schematic perspective view of a functional head according to the present invention.

Fig. 18 is a schematic perspective view of a functional head according to embodiment 1 of the present invention.

Fig. 19 is a second schematic perspective view of a functional head according to embodiment 1 of the present invention.

Fig. 20 is a schematic perspective view of a functional head according to embodiment 2 of the present invention.

Fig. 21 is a second schematic perspective view of a functional head according to embodiment 2 of the present invention.

Fig. 22 is a schematic view of an assembly structure of the present invention with a base and a jig feeding mechanism.

Fig. 23 is a schematic view of an assembly structure of the present invention with a base and a jig feeding mechanism.

Fig. 24 is a third schematic view of an assembly structure of the present invention with a base and a jig feeding mechanism.

FIG. 25 is a fourth view of the assembly structure of the present invention with the base and the tool feeding mechanism.

Detailed Description

The utility model will be further described with reference to the accompanying drawings in which:

example 1: as shown in fig. 1 to 19, the technical solution adopted by the present invention is as follows: a standardized flexible assembly device comprises a functional bracket 1 and a functional assembly part 6, wherein the functional bracket 1 is vertically arranged, at least two functional brackets 1 are detachably arranged on a base at intervals to form at least two assembly stations extending along the linear direction; an assembling space 5 is arranged at the side part of the functional bracket 1, the jig feeding mechanism penetrates through the assembling space 5, and a jig for clamping materials slides into the assembling space 5 along a slide rail of the jig feeding mechanism; the functional bracket 1 is internally provided with an installation space; the functional assembling part 6 is arranged in the installation space, is positioned at the upper part of the installation space and is connected with the supporting part 4 of the functional bracket 1, and the functional assembling part 6 extends downwards into the assembling space 5 and assembles materials on the jig.

The functional bracket 1 comprises two support plates which are arranged in parallel at intervals, and the side parts of the two support plates are opened to form a U-shaped notch; the bottom and the top of the two side plates are respectively connected through a mounting part 2 and a supporting part 4 to form an integral supporting structure, and two sides of the bottom of the mounting part 2 are provided with at least two rollers 3 so as to be conveniently installed on the base in a sliding manner; an installation space is formed between the two side plates, the installation part 2 and the supporting part 4.

The functional assembly part 6 comprises a bearing bracket 61, a first motor 62, a first slide rail 63, a bearing assembly 64 and a functional head 65, wherein the bearing bracket 61 is arranged at the lower part of the mounting part 2, and a first screw rod is rotatably arranged in the bearing bracket 61; the first motor 62 is arranged on one side of the bearing bracket 61, is connected with the first screw rod through a transmission belt, and drives the first screw rod to rotate; the first slide rails 63 comprise two, and the two first slide rails 63 are arranged on two sides of the bottom of the bearing bracket 61 in parallel at intervals; the bearing assembly 64 is slidably connected to the first slide rail 63 and is in threaded connection with the first lead screw, and when the first motor 62 drives the first lead screw to rotate, the first lead screw drives the bearing assembly 64 to linearly move; the functional head 65 is removably mounted within the carrier assembly 64.

The carriage assembly 64 includes a connecting seat 641, a screw seat 642, a second motor 643, a second slide rail 644 and a mounting bracket 645, wherein the connecting seat 641 is slidably connected to the first slide rail 63; the screw base 642 is disposed in the middle of the connecting support 641 and is in threaded connection with the first screw, and the first screw rotates to drive the connecting support 641 to move linearly along the first slide rail 63 through the screw base 642; the second motor 643 is disposed at a side portion of the connecting seat 641, and an output end of the second motor 642 is connected to a second screw rod rotatably disposed in the connecting seat 641 through a transmission belt and drives the second screw rod to rotate; the second slide rails 644 include two second slide rails 644, the two second slide rails 644 are disposed at two sides of the bottom of the connecting support 641 in parallel and at intervals, and the second slide rails 644 are perpendicular to the first slide rails 63; the mounting bracket 645 is slidably connected to the second slide rail 644 and is threadedly connected to the second lead screw, and the second lead screw drives the mounting bracket 645 to linearly move along the second slide rail.

The mounting bracket 645 is of a rectangular frame body structure, the middle part of the mounting bracket 645 is hollow, one side surface is an open surface, and the open surface is a mounting reference surface of the functional head 65; a lower support part 646 and an upper support part 647 are formed at the lower part and the upper part of the mounting bracket 645 respectively, and a storage space 648 with one side opened is formed between the lower support part 646 and the upper support part 647; the upper support part 647 is slidably coupled to the second slide rail 644 and is threadedly coupled to the second lead screw; a first mounting hole 649 is formed in one side wall of each of the lower support 646 and the upper support 647, and the functional head 65 is mounted on the lower support 646 and the upper support 647 by a nut 6410.

The functional head 65 comprises a connecting plate 651, a driving part, an assembling part and a CCD part, wherein the connecting plate 651 is vertically arranged, a set of second mounting holes 652 are respectively formed in the upper part and the lower part of the connecting plate 651, and the second mounting holes 652 are aligned with the first mounting holes 649 and connected through nuts 6410; the driving component is arranged on one side of the connecting plate 651, and the output end passes through the connecting plate 651 and extends to the other side; the assembly part is connected to the output end of the driving part and is driven by the driving part to move up and down; the CCD member is provided below the connection plate 651, and the imaging direction of the CCD member is oriented downward.

A third slide rail 653 is arranged on the other side wall of the connecting plate 651 along the vertical direction; a first through groove 654 is arranged at one side of the third sliding rail 653, and the first through groove 654 penetrates through the connecting plate 651; a second through groove 6513 is formed below the connecting plate 651, and the second through groove 6513 is arranged in a direction perpendicular to the first through groove 654.

The driving component comprises a driving motor 655, a driving screw 656, a driving connecting block 657 and a driving slide 658, wherein the driving motor 655 is arranged above one side wall of the connecting plate 651, and the output end is arranged upwards; the driving screw 656 is vertically and rotatably connected to a side wall of the connecting plate 651 and is connected to the output end of the driving motor 655 through a transmission belt; the driving connecting block 657 is in threaded connection with the driving screw 656, the driving screw 656 drives the driving connecting block 657 to move up and down when rotating, and the driving connecting block 657 passes through the first through groove 654, extends to the other side of the connecting plate 651 and slides in the first through groove 654; the driving slide 658 is slidably connected to the third slide rail 653, connected to the driving connection block 657, and driven by the driving connection block 657 to move up and down; the assembly member is provided on a driving slide 658 and is driven by the driving slide 658 to move up and down.

The CCD component comprises a CCD support plate 659, a CCD6510, a prism 6511 and a light source 6512, wherein the CCD support plate 659 is horizontally connected to the side wall of the connecting plate 651; the CCD6510 is horizontally arranged at the bottom of the CCD support plate 659, and the lens is arranged towards the direction of the connecting support plate 651; the prism 6511 is disposed on one side of the lens of the CCD6510 and is disposed in a vertical direction inclined at an angle of 45 °; the light source 6512 is disposed below the prism 6511, and light rays of a shooting part below the light source 6512 are transmitted upward to the prism 6511, converted in angle by the prism 6511, and transmitted to the CCD 6510.

The assembly components comprise an assembly sliding seat 6514, an assembly seat 6515, an assembly shaft 6516, a rotating motor 6517, an assembly transmission belt 6518 and an assembly head 6519, wherein the

assembly sliding seats

6514 and 6515 are respectively connected on the third sliding rail 653 in a sliding way, and the assembly sliding seat 6514 is connected with a drive connecting block 657; the assembling shaft 6516 is connected between the assembling slide 6514 and the assembling seat 6515, and is rotatably connected with the assembling slide 6514 and the assembling seat 6515; the rotary motor 6517 is provided below the drive motor 655, and has an output shaft facing downward; the lower end of the assembly shaft 6516 and the output shaft of the rotating motor 6517 are respectively provided with a synchronizing wheel 650; the assembly transmission belt 6518 is connected with the two synchronous wheels 650, and the rotating motor 6517 drives the assembly shaft 6516 to rotate through the assembly transmission belt 6518; the assembly head 6519 is attached to the bottom of the assembly shaft 6516.

The flexible assembling process comprises the following process steps:

Fig. 22 to 25 are schematic views of the installation structure of the functional assembly module C, the base a and the jig feeding mechanism B according to the present invention. The unit bases which are independently separated are used as supporting structures, the sizes and the structures of the unit bases are consistent, the unit bases can comprise various size types, the type and the size of each unit base are determined according to the required assembly station after the assembly process, the type and the size of each unit base are determined, each unit base is assembled along the linear direction to form a linear bearing part comprising a plurality of assembly stations, meanwhile, a jig feeding mechanism B extending in the linear direction is erected on the linear bearing part, the jig feeding mechanism B comprises an upper slide rail and a lower slide rail and is used for conveying jigs, a lifting mechanism is arranged at the end parts of the two slide rails, the upper slide rail is used for conveying the jigs to each assembly station in a linear mode for automatic assembly processing, the processed jigs are transferred to the lower slide rail through the lifting mechanism and are subjected to backflow or blanking, and after a substrate material is clamped through the jigs, and moving the slide rail to each assembling station one by one to perform assembling and processing. After the jig feeding mechanism is built, the functional assembly modules C corresponding to all stations are assembled independently according to the assembly process requirements of the product, and then all the functional assembly modules C are correspondingly assembled to all the assembly stations on the linear bearing part, so that a complete automatic assembly line body is formed.

Example 2: as shown in fig. 20 to 21, which are schematic views of embodiment 2 of the present invention, this embodiment is expanded on a platform built in embodiment 1, and the difference between this embodiment and embodiment 1 is that the assembly components of the function head in this embodiment include two groups, and the corresponding drives also include two groups; on the premise of ensuring that other structural designs are the same as those in embodiment 1, the two sets of driving components are respectively horizontally arranged on one side wall of the connecting plate in parallel, the two sets of assembling components are respectively connected with the output ends of the two driving components, and the two sets of driving components independently drive the two sets of assembling components to carry out automatic assembling. Meanwhile, the number of the assembled parts can be further expanded on the basis of the embodiment 2 according to the actual assembling and processing requirements, and the expanded transformation belongs to the protection scope claimed by the utility model.

Furthermore, the utility model designs standardized design and assembly for realizing lifting drive, rotation drive and CCD visual assembly of the functional head, solves the standardized implementation problem of an automatic assembly line body, realizes the generalized transformation of non-standard equipment, has good market popularization value and application prospect, builds a standardized assembly platform with high universality by the assembled base and the functional assembly part and cooperating with a jig feeding mechanism, and has good applicability and expandability.

The embodiments of the present invention are merely illustrative of specific embodiments thereof, and are not intended to limit the scope thereof. Since the present invention can be modified by a person skilled in the art, the present invention is not limited to the embodiments described above.

Claims

1. A standardized flexible assembly apparatus, characterized by: the multifunctional assembling machine comprises a functional support (1) and a functional assembling part (6), wherein the functional support (1) is vertically arranged, at least two functional supports (1) are detachably arranged on a base at intervals to form at least two assembling stations extending along the linear direction; an assembling space (5) is arranged at the side part of the functional bracket (1), the jig feeding mechanism penetrates through the assembling space (5), and a jig for clamping materials slides into the assembling space (5) along a slide rail of the jig feeding mechanism; the functional bracket (1) is internally provided with an installation space; the function assembling part (6) is arranged in the installation space, is positioned on the upper part of the installation space and is connected with the supporting part (4) of the function bracket (1), and the function assembling part (6) extends downwards into the assembling space (5) and assembles materials on the jig.

2. A standardized flexible assembly apparatus according to claim 1, wherein: the functional bracket (1) comprises two support plates which are arranged in parallel at intervals, and the side parts of the two support plates are opened to form a U-shaped notch; the bottom and the top of the two side plates are respectively connected through an installation part (2) and a supporting part (4) to form an integral supporting structure, and two sides of the bottom of the installation part (2) are provided with at least two rollers (3) so as to be conveniently installed on the base in a sliding manner; an installation space is formed among the two side plates, the installation part (2) and the supporting part (4).

3. A standardized flexible assembly apparatus according to claim 2, wherein: the functional assembling part (6) comprises a bearing bracket (61), a first motor (62), a first slide rail (63), a bearing assembly (64) and a functional head (65), wherein the bearing bracket (61) is arranged at the lower part of the mounting part (2), and a first screw rod is rotatably arranged in the bearing bracket (61); the first motor (62) is arranged on one side of the bearing bracket (61), is connected with the first screw rod through a transmission belt and drives the first screw rod to rotate; the first sliding rails (63) comprise two, and the two first sliding rails (63) are arranged on two sides of the bottom of the bearing bracket (61) in parallel at intervals; the bearing assembly (64) is connected to the first sliding rail (63) in a sliding mode and is in threaded connection with the first screw rod, and when the first motor (62) drives the first screw rod to rotate, the first screw rod drives the bearing assembly (64) to move linearly; the functional head (65) is detachably mounted in the carrier assembly (64).

4. A standardized flexible assembly apparatus according to claim 3, wherein: the bearing assembly (64) comprises a connecting support (641), a screw rod seat (642), a second motor (643), a second sliding rail (644) and a mounting bracket (645), wherein the connecting support (641) is slidably connected to the first sliding rail (63); the screw rod seat (642) is arranged in the middle of the connecting support (641) and is in threaded connection with the first screw rod, and the first screw rod rotates to drive the connecting support (641) to linearly move along the first sliding rail (63) through the screw rod seat (642); the second motor (643) is arranged at the side part of the connecting support (641), and the output end of the second motor (643) is connected with a second screw rod which is rotatably arranged in the connecting support (641) through a transmission belt and drives the second screw rod to rotate; the second sliding rails (644) comprise two, the two second sliding rails (644) are arranged on two sides of the bottom of the connecting support (641) at intervals in parallel, and the second sliding rails (644) are perpendicular to the first sliding rails (63); the mounting bracket (645) is slidably connected to the second slide rail (644) and is in threaded connection with the second lead screw, and the second lead screw drives the mounting bracket (645) to move linearly along the second slide rail.

5. A standardised flexible assembly device according to claim 4, characterised in that: the mounting bracket (645) is of a rectangular frame body structure, the middle part of the mounting bracket (645) is hollow, one side surface is an open surface, and the open surface is a mounting reference surface of the functional head (65); a lower support part (646) and an upper support part (647) are respectively formed at the lower part and the upper part of the mounting bracket (645), and a storage space (648) with one side opened is formed between the lower support part (646) and the upper support part (647); the upper supporting part (647) is slidably connected to the second slide rail (644) and is in threaded connection with the second screw rod; one side wall of the lower supporting part (646) and one side wall of the upper supporting part (647) are respectively provided with a first mounting hole (649), and the functional head (65) is mounted on the lower supporting part (646) and the upper supporting part (647) through a nut (6410).

6. A standardised flexible assembly device according to claim 5, characterised in that: the functional head (65) comprises a connecting plate (651), a driving part, an assembling part and a CCD part, wherein the connecting plate (651) is vertically arranged, a group of second mounting holes (652) are respectively formed in the upper part and the lower part of the connecting plate (651), and the second mounting holes (652) are aligned with the first mounting holes (649) and connected through nuts (6410); the driving component is arranged on one side of the connecting plate (651), and the output end of the driving component penetrates through the connecting plate (651) to extend to the other side; the assembly part is connected to the output end of the driving part and is driven by the driving part to move up and down; the CCD component is arranged at the lower part of the connecting plate (651), and the shooting direction of the CCD component is downward arranged.

7. A standardised flexible assembly device according to claim 6, characterised in that: a third sliding rail (653) is arranged on the other side wall of the connecting plate (651) along the vertical direction; a first through groove (654) is formed in one side of the third sliding rail (653), and the first through groove (654) penetrates through the connecting plate (651); a second through groove (6513) is arranged below the connecting plate (651), and the second through groove (6513) is perpendicular to the first through groove (654).

8. A standardized flexible assembly apparatus according to claim 7, wherein: the driving component comprises a driving motor (655), a driving screw rod (656), a driving connecting block (657) and a driving sliding seat (658), wherein the driving motor (655) is arranged above one side wall of the connecting plate (651), and the output end of the driving motor faces upwards; the driving screw rod (656) is vertically and rotatably connected to one side wall of the connecting plate (651) and is connected with the output end of the driving motor (655) through a transmission belt; the driving connecting block (657) is in threaded connection with the driving screw rod (656), the driving screw rod (656) drives the driving connecting block (657) to move up and down when rotating, and the driving connecting block (657) passes through the first through groove (654), extends to the other side of the connecting plate (651), and slides in the first through groove (654); the driving sliding seat (658) is connected with the third sliding rail (653) in a sliding way, is connected with the driving connecting block (657) and is driven by the driving connecting block (657) to move up and down; the assembly member is provided on a driving slide 658, and is driven by the driving slide 658 to move up and down.

9. A standardized flexible assembly apparatus according to claim 8, wherein: the CCD component comprises a CCD support plate (659), a CCD (6510), a prism (6511) and a light source (6512), wherein the CCD support plate (659) is horizontally connected to the side wall of the connecting plate (651); the CCD (6510) is horizontally arranged at the bottom of the CCD support plate (659), and the lens is arranged towards the direction of the connecting plate (651); the prism (6511) is arranged on one side of a lens of the CCD (6510) and is arranged along the vertical direction inclined at an angle of 45 degrees; the light source (6512) is arranged at the lower part of the prism (6511), and the light of the shooting part at the lower part of the light source (6512) is upwards transmitted to the prism (6511), converted in angle by the prism (6511) and transmitted to the CCD (6510).

10. A standardized flexible assembly apparatus according to claim 9, wherein: the assembling part comprises an assembling sliding seat (6514), an assembling seat (6515), an assembling shaft (6516), a rotating motor (6517), an assembling transmission belt (6518) and an assembling head (6519), wherein the assembling sliding seat (6514) and the assembling seat (6515) are respectively connected on the third sliding rail (653) in a sliding way, and the assembling sliding seat (6514) is connected with the driving connecting block (657); the assembling shaft (6516) is connected between the assembling sliding seat (6514) and the assembling seat (6515) and can be rotatably connected with the assembling sliding seat (6514) and the assembling seat (6515); the rotating motor (6517) is arranged below the driving motor (655), and the output shaft is arranged downwards; the lower end of the assembling shaft (6516) and the output shaft of the rotating motor (6517) are respectively provided with a synchronizing wheel (650); the assembly transmission belt (6518) is connected to the two synchronous wheels (650), and the rotating motor (6517) drives the assembly shaft (6516) to rotate through the assembly transmission belt (6518); the assembly head (6519) is attached to the bottom of the assembly shaft (6516).