CN220759841U - Coating system and coating platform thereof - Google Patents

Coating system and coating platform thereof Download PDF

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Publication number
CN220759841U
CN220759841U CN202322478427.XU CN202322478427U CN220759841U CN 220759841 U CN220759841 U CN 220759841U CN 202322478427 U CN202322478427 U CN 202322478427U CN 220759841 U CN220759841 U CN 220759841U
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China
Prior art keywords
platform
base
coating
painting
longitudinal
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CN202322478427.XU
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Chinese (zh)
Inventor
杨阳
耿金贯
赵俊林
袁青云
杨盈
高宇
傅鹏
李俊
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Shanghai Zhenghua Heavy Industries Co Ltd
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Shanghai Zhenghua Heavy Industries Co Ltd
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Abstract

The utility model aims to provide a coating system and a coating platform thereof, wherein the coating platform comprises a base, a plurality of layers of platforms and a ladder assembly, the base is provided with a bearing surface, the layers of platforms are arranged on the bearing surface, each layer of platform comprises a longitudinal platform part extending along the width direction of the base and a transverse platform part extending along the length direction of the base, the transverse platform parts are a plurality of arranged at intervals along the width direction of the base, the longitudinal platform parts are connected with the transverse platform parts at two sides of the length direction of the base, an accommodating space is defined between every two adjacent transverse platform parts, and the accommodating spaces in the two adjacent layers of platforms are aligned along the height direction of the coating platform. The ladder assembly is arranged on at least one side of the base in the length direction, connects the longitudinal platform part with the ground, and connects the longitudinal platform parts in the platforms at two adjacent sides. Through this application platform can improve application efficiency and solve the too big problem of area in the application process.

Description

Coating system and coating platform thereof
Technical Field
The utility model relates to the field of shore bridge coating, in particular to a coating system and a coating platform thereof.
Background
After the manufacturing of the board structure of the enclosure of the machine room, the coating is required, the current coating mode is to finish the spraying of the priming paint and the middle stage in the external field, and the whole spraying of the finishing paint is performed after the assembly and the installation of the enclosure.
The coating process works in open air in the outer field, and has serious pollution to the ground and air. In the coating process, the gird board needs to turn over for multiple times, the lifting workload is high, the mechanical and manual costs are high, the occupied area of the field is large, and the outside coating work is greatly influenced by weather and the field, so that the process smoothness is influenced.
There is a need to provide a device that can improve the coating efficiency.
Disclosure of Invention
The utility model aims to provide a coating platform which can improve coating efficiency and solve the problem of overlarge occupied area in a coating process.
A coating platform for achieving the foregoing object, comprising:
a base having a bearing surface;
the multi-layer platform is arranged on the bearing surface, each layer of platform comprises a longitudinal platform part extending along the width direction of the base and a transverse platform part extending along the length direction of the base, the transverse platform parts are arranged at intervals along the width direction of the base, the two sides of the longitudinal platform part in the length direction of the base are connected with the transverse platform parts, an accommodating space is defined between every two adjacent transverse platform parts, and the accommodating spaces in the two adjacent layers of platforms are aligned along the height direction of the coating platform; and
the ladder assembly is arranged on at least one side of the base in the length direction, is connected with the longitudinal platform part and the ground, and is connected with the longitudinal platform parts in the platforms on two adjacent sides.
In one or more embodiments, the coating platform includes a truss, the multi-layered platform being supported by the truss on the load-bearing surface.
In one or more embodiments, the truss includes:
the vertical rod groups are distributed at intervals along the length direction of the base, each vertical rod group comprises a plurality of vertical rods distributed at intervals along the width direction of the base, and each vertical rod extends from the bearing surface along the height direction;
the supporting frames are arranged on the vertical rods at intervals along the height direction, the supporting pieces are prevented from being arranged in the accommodating space, and the longitudinal platform parts and the transverse platform parts are supported by the supporting frames.
In one or more embodiments, the truss further comprises a diagonal brace connecting the vertical bar and the bearing surface.
In one or more embodiments, the longitudinal platform portion and the lateral platform portion are each provided with a railing assembly on an outer side thereof.
In one or more embodiments, the base is formed by connecting a plurality of main beams extending in the length direction and a plurality of sub beams extending in the width direction.
In one or more embodiments, the connection between the main beam and the auxiliary beam is provided with angle steel.
In one or more embodiments, the base further includes a mesh panel laid over the primary beam and the secondary beam.
In another aspect, according to some embodiments of the present application, there is also provided a painting system comprising a painting platform as described above and a pallet truck, the base having legs that allow the pallet truck to enter the underside of the base to lift the painting platform.
In one or more embodiments, the flatbed is a hydraulic flatbed.
The utility model has the beneficial effects that:
when the coating platform is used, the part to be coated is lifted to the accommodating space from the upper part of the coating platform through the lifting mechanism, so that the whole part to be coated is vertically arranged, a coating operator can coat the part to be coated on the platform, the part to be coated is not required to turn over in the whole coating process, and the coating efficiency is improved. Meanwhile, as the coating part is in a vertical placement posture, the occupied area can be reduced, and the effect of saving space is realized.
The foregoing description is only an overview of the technical solutions of the present application, and may be implemented according to the content of the specification in order to make the technical means of the present application more clearly understood, and in order to make the above-mentioned and other objects, features and advantages of the present application more clearly understood, the following detailed description of the present application will be given.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the application. Also, like reference numerals are used to designate like parts throughout the accompanying drawings. In the drawings:
FIG. 1 illustrates a front schematic view of some embodiments of a coating platform;
FIG. 2 illustrates a schematic top view of some embodiments of the present coating platform;
FIG. 3 illustrates a side schematic view of some embodiments of the present coating platform;
FIG. 4 illustrates a schematic front view of some embodiments of the present truss;
FIG. 5 illustrates a side schematic view of some embodiments of the present truss;
FIG. 6 illustrates a schematic top view of some embodiments of a background mount;
FIG. 7 illustrates a side schematic view of some embodiments according to a background mount.
Detailed Description
Embodiments of the technical solutions of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical solutions of the present application, and thus are only examples, and are not intended to limit the scope of protection of the present application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having" and any variations thereof in the description and claims of the present application and in the description of the figures above are intended to cover non-exclusive inclusions.
In order to achieve improvement of coating efficiency and solve the problem of overlarge occupied area in a coating process, according to an aspect of the present application, a coating platform is provided, such as fig. 1 shows a schematic front view according to some embodiments of the present coating platform, fig. 2 shows a schematic top view according to some embodiments of the present coating platform, and fig. 3 shows a schematic side view according to some embodiments of the present coating platform.
The coating platform comprises a base 1, a platform 2 and a ladder assembly 3. The base 1 has a bearing surface 10, i.e. the upper surface of the base 1 is configured as bearing surface 10 for bearing other components in the coating platform.
The platform 2 is a plurality of layers and is arranged on the bearing surface 10. In the embodiment shown in the figure, the stage 2 has four layers, and it is immediately possible to configure the number of stages 2 to a suitable number, for example, 3 layers, 5 layers or more, depending on the height of the object to be painted.
As shown in fig. 2, each layer of the platform 2 includes a longitudinal platform portion 21 extending in the width direction b of the chassis 1 and a lateral platform portion 22 extending in the length direction a of the chassis 1. The plurality of transverse platform parts 22 are distributed at intervals along the width direction b of the base, the plurality of transverse platform parts 22 are connected to two sides of the longitudinal platform part 21 in the length direction a of the base, the accommodating space 20 is defined between two adjacent transverse platform parts 22, the accommodating spaces 20 in two adjacent layers of platforms are aligned along the height direction h of the coating platform, and the plurality of accommodating spaces 20 are arranged to form a cavity for accommodating a coated part in the coating platform. In the embodiment shown in the figures, the number of accommodation spaces 20 defined by the adjacent two lateral platform parts 22 is 4, it being understood that depending on the number of coated parts, an increase in the number of accommodation spaces 20, for example a number of 3 or more than 5, may be achieved by increasing the number of lateral platform parts 22.
The ladder assembly 3 is arranged on at least one side in the longitudinal direction a of the foundation 1, and in the embodiment shown in the way, only one side in the longitudinal direction a of the foundation 1 is provided with the ladder assembly 3. It will be appreciated that the ladder assembly 3 may be provided on both sides of the base 1 in the length direction a. The ladder assembly 3 connects the longitudinal platform sections 21 with the ground and the longitudinal platform sections 21 in adjacent two side platforms 2 to allow a painting operator to maneuver through the ladder assembly 3 to painting in platforms 2 of different heights.
When the coating platform is used, the part to be coated is lifted into the accommodating space 20 from the upper part of the coating platform through the lifting mechanism, so that the whole part to be coated is vertically arranged, a coating operator can coat the part to be coated on the platform 2, the part to be coated is not required to be turned over in the whole coating process, and the coating efficiency is improved. Meanwhile, as the coating part is in a vertical placement posture, the occupied area can be reduced, and the effect of saving space is realized.
In the description of the embodiments of the present application, the technical terms "first," "second," etc. are used merely to distinguish between different objects and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, a particular order or a primary or secondary relationship. In the description of the embodiments of the present application, the meaning of "plurality" is two or more unless explicitly defined otherwise.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
In some embodiments of the present coating platform, the coating platform further comprises a truss 4, the multi-layered platform being supported on the load-bearing surface 10 by the truss 4.
As shown in fig. 4, which is a schematic front view of some embodiments of the present truss, fig. 5, which is a schematic side view of some embodiments of the present truss, in some examples of the present coating platform, the truss 4 includes a plurality of vertical bar groups and a supporting frame 42, each of the plurality of vertical bar groups includes a plurality of vertical bars 41 disposed along a width direction b of the base, and a row of vertical bar groups formed by the plurality of vertical bars 41 is disposed along a length direction a of the base, so as to form a vertical bar array disposed on the carrying surface 10. Each vertical rod extends from the bearing surface 10 along the height direction h, the supporting frames 42 are arranged on the vertical rods 41 at intervals along the height direction h, the supporting pieces 42 are arranged away from the accommodating space 20, and the longitudinal platform part 21 and the transverse platform part 22 are supported by the supporting frames 42. The platform 2 is supported by a simple structure through the layout, and the whole structure is of a truss structure and is easy to build.
In some embodiments of the present coating platform, the truss 4 further includes a diagonal brace 43 connecting the vertical bar 41 and the bearing surface 10, and the diagonal brace 43 is arranged to increase the overall supporting strength of the truss 4.
In some embodiments of the present painting platform, the outside of the longitudinal platform portion 21 and the lateral platform portion 22 are provided with rail assemblies, respectively, to provide protection for the painting operator.
Fig. 6 shows a schematic top view of some embodiments of the base seat, and fig. 7 shows a schematic side view of some embodiments of the base seat, wherein the base seat 1 is formed by connecting a plurality of main beams 11 extending along a length direction a and a plurality of auxiliary beams 12 extending along a width direction b, so that the base seat 1 is in a frame structure as a whole, and is easy to carry and assemble.
In some embodiments of the present coating platform, the connection between the main beam 11 and the auxiliary beam 12 is provided with angle steel, so as to enhance the overall strength of the base 1.
In some embodiments of the present painting platform, the base 1 further comprises a mesh plate 13 laid on the main beam 11 and the auxiliary beam 12. The mesh plate 13 has the characteristic of light structure, so that the coating platform is easy to carry, is convenient for personnel to operate and construct, and can also avoid water accumulation on the upper surface of the base 1.
On the other hand, according to some embodiments of the present application, there is also provided a coating system, which includes a pallet truck and a coating platform as described in the previous embodiment or embodiments, wherein the base 1 of the coating platform has a pile leg 14, and the pile leg allows the pallet truck to enter below the base 1, so as to realize overall lifting and transferring of the coating platform.
In some specific embodiments, the flatbed is a hydraulic flatbed with stable lifting performance.
Through the arrangement, the whole transfer of the coating platform can be realized by the coating system, so that the parts to be coated can be transported to different stations for different working procedures, and simultaneously, the parts to be coated can be transported to different scenes for coating, for example, the parts to be coated can be transported to a room for coating, and after the indoor coating is changed, the external field coating construction can be reduced by 7%, and the discharge amount of external field coating VOCs can be reduced; meanwhile, the influence of weather on the coating construction progress is reduced, the stagnation of production nodes caused by typhoon, rain, ground paint hardening and other factors can be avoided, and the production period of machine room components is saved by about 60 days/year.
In a particular embodiment, the component to be painted described herein may be a shroud panel.
The movable coating platform manufactured by design is used, so that the optimization of the coating process flow of the booth sheet is realized, and the booth sheet of the machine room is changed into the vertical coating in the workshop. And the primer, the intermediate coat and the finish coat do not need to turn over. After the coating and the assembly of the canopy plate are completed, the ceiling is lifted and assembled with the canopy in place by using a workshop crane and a special lifting beam. After the process is optimized, the workload of turning over for many times in the plate spraying process is reduced, the influence of weather and stations on the coating construction progress is reduced, and the pollution of external spraying to air and places is avoided.
When the device is in practical application, after the manufacturing of the waiting room enclosure is completed, the enclosure plate is firstly hung by the automobile crane and put into the movable machine room enclosure plate coating platforms, and 4 enclosures are put on each coating tool platform.
And then, a 280T hydraulic flat car is used for driving into the lower part of the movable machine room enclosure plate coating platform from the position between two pile legs, sleepers are uniformly arranged on the upper surface of the hydraulic flat car, and the tooling platform is slowly lifted.
And then, the hydraulic flat car integrally conveys the movable machine room enclosure board sheet coating platform into a coating paint workshop.
And then, slowly placing the whole movable machine room enclosure board piece coating platform in a coating paint workshop, and stably supporting the spud legs on the ground.
Finally, the hydraulic flat car is removed from the paint coating workshop, and paint coating work is carried out on the shroud ring plate on the tooling platform in the paint coating workshop.
In the description of the embodiments of the present application, the orientation or positional relationship indicated by the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationship of the connection assembly in the connected state, and are merely for convenience of description of the embodiments of the present application and for simplicity of description, rather than for indicating or implying that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the embodiments of the present application.
In the description of the embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; or may be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present application will be understood by those of ordinary skill in the art according to the specific circumstances.
It is to be understood that reference herein to "along" a direction means that there is at least a component in that direction, preferably within 10 ° of that direction, more preferably within 5 °.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the embodiments, and are intended to be included within the scope of the claims and description. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.

Claims (10)

1. A coating platform, comprising:
a base having a bearing surface;
the multi-layer platform is arranged on the bearing surface, each layer of platform comprises a longitudinal platform part extending along the width direction of the base and a transverse platform part extending along the length direction of the base, the transverse platform parts are arranged at intervals along the width direction of the base, the two sides of the longitudinal platform part in the length direction of the base are connected with the transverse platform parts, an accommodating space is defined between every two adjacent transverse platform parts, and the accommodating spaces in the two adjacent layers of platforms are aligned along the height direction of the coating platform; and
the ladder assembly is arranged on at least one side of the base in the length direction, is connected with the longitudinal platform part and the ground, and is connected with the longitudinal platform parts in the platforms on two adjacent sides.
2. The coating platform of claim 1, wherein the coating platform comprises a truss, the multi-layered platform being supported on the load-bearing surface by the truss.
3. The painting platform of claim 2, wherein the truss comprises:
the vertical rod groups are distributed at intervals along the length direction of the base, each vertical rod group comprises a plurality of vertical rods distributed at intervals along the width direction of the base, and each vertical rod extends from the bearing surface along the height direction;
the supporting frames are arranged on the vertical rods at intervals along the height direction, the supporting frames are arranged avoiding the accommodating space, and the longitudinal platform parts and the transverse platform parts are supported by the supporting frames.
4. A painting platform as claimed in claim 3, in which the truss further comprises a diagonal brace connecting the vertical bars and the bearing surface.
5. The painting platform according to claim 1, wherein the longitudinal platform portion and the lateral platform portion are each provided with a railing assembly on an outer side thereof.
6. The painting platform of claim 1, wherein the base is formed by a plurality of main beams extending in the length direction and a plurality of sub beams extending in the width direction.
7. The painting platform of claim 6, wherein the junction of the main beam and the auxiliary beam is provided with angle steel.
8. The painting platform of claim 6, wherein said base further comprises a mesh panel laid over said main beam and said auxiliary beam.
9. A painting system comprising a painting platform as claimed in any one of claims 1 to 8 and a pallet truck, the base having legs which allow the pallet truck to enter the underside of the base to lift the painting platform.
10. The paint system of claim 9, wherein the pallet truck is a hydraulic pallet truck.
CN202322478427.XU 2023-09-12 2023-09-12 Coating system and coating platform thereof Active CN220759841U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322478427.XU CN220759841U (en) 2023-09-12 2023-09-12 Coating system and coating platform thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322478427.XU CN220759841U (en) 2023-09-12 2023-09-12 Coating system and coating platform thereof

Publications (1)

Publication Number Publication Date
CN220759841U true CN220759841U (en) 2024-04-12

Family

ID=90599514

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322478427.XU Active CN220759841U (en) 2023-09-12 2023-09-12 Coating system and coating platform thereof

Country Status (1)

Country Link
CN (1) CN220759841U (en)

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