CN220738803U - Automatic cleaning and drying system for plastic parts - Google Patents
Automatic cleaning and drying system for plastic parts Download PDFInfo
- Publication number
- CN220738803U CN220738803U CN202322268386.1U CN202322268386U CN220738803U CN 220738803 U CN220738803 U CN 220738803U CN 202322268386 U CN202322268386 U CN 202322268386U CN 220738803 U CN220738803 U CN 220738803U
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- cleaning
- drying
- plastic parts
- drying system
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- 238000004140 cleaning Methods 0.000 title claims abstract description 53
- 238000001035 drying Methods 0.000 title claims abstract description 53
- 239000004033 plastic Substances 0.000 title claims abstract description 31
- 229920003023 plastic Polymers 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 24
- 230000005587 bubbling Effects 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 238000005406 washing Methods 0.000 claims description 38
- 238000010438 heat treatment Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 description 8
- 238000007664 blowing Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model provides an automatic cleaning and drying system for plastic parts, which comprises a feeding mechanism and further comprises: the cleaning mechanism is arranged at the discharging end of the feeding mechanism and comprises a rough cleaning unit, a fine cleaning unit, a rinsing unit and a bubbling cleaning unit which are sequentially arranged along the workpiece conveying direction; the utility model relates to a cleaning mechanism, which comprises a cleaning mechanism, a drying mechanism and a water removing unit, wherein the cleaning mechanism is arranged at the discharging end of the cleaning mechanism, the drying mechanism comprises a water removing unit arranged at the discharging end of the bubbling cleaning unit and a drying unit arranged at the discharging end of the water removing unit, and the feeding mechanism comprises a feeding rack, a conveying motor arranged on the feeding rack and a conveying chain arranged at the output end of the conveying motor.
Description
Technical Field
The utility model relates to the technical field of plastic part production, in particular to an automatic cleaning and drying system for plastic parts with irregular shapes and porous surfaces.
Background
The motor of the new energy automobile generally comprises a motor, a motor controller and a speed reducer, and the three parts are integrated into a whole, and in the integrated design, an internal high-voltage three-phase line is not required to be externally connected, but in order to separate the motor from the motor controller during later maintenance, a three-phase interface is reserved and sealed by a high-voltage three-phase interface end cover, and the high-voltage three-phase interface end cover is directly contacted with the interior of the motor, so that the high-voltage three-phase interface end cover has higher cleanliness requirement. Meanwhile, some plastic parts made of PA66 nylon materials are easy to absorb water, if saturated water reaches more than 3%, dimensional stability can be affected to a certain extent, and meanwhile, the mechanical strength of the plastic can be greatly reduced due to water absorption, so that the plastic parts are required to be immediately dried after being cleaned.
Disclosure of Invention
In order to solve the technical problems, the utility model provides an automatic cleaning and drying system capable of effectively drying the surface moisture of a plastic part, which comprises the following specific technical scheme:
a self-cleaning drying system for working of plastics, includes feed mechanism, still includes:
the cleaning mechanism is arranged at the discharging end of the feeding mechanism and comprises a rough cleaning unit, a fine cleaning unit, a rinsing unit and a bubbling cleaning unit which are sequentially arranged along the workpiece conveying direction; and
the drying mechanism is arranged at the discharging end of the cleaning mechanism and comprises a water removing unit arranged at the discharging end of the bubbling washing unit and a drying unit arranged at the discharging end of the water removing unit.
Preferably, the feeding mechanism comprises a feeding rack, a conveying motor arranged on the feeding rack and a conveying chain arranged at the output end of the conveying motor.
Preferably, the rough washing unit comprises an ultrasonic rough washing tank and a heating module arranged inside the ultrasonic rough washing tank.
Preferably, the fine washing unit comprises an ultrasonic fine washing tank and a heating module arranged inside the ultrasonic fine washing tank.
Preferably, the rinsing unit comprises an ultrasonic rinsing tank, a common rinsing tank arranged at the output end of the ultrasonic rinsing tank and a heating module respectively arranged inside the ultrasonic rinsing tank and the common rinsing tank.
Preferably, the bubble washing unit includes a bubble washing tank and a heating module disposed inside the bubble washing tank.
Preferably, the water removal unit comprises a cutting fan, an air knife arranged at the output end of the cutting fan and an air cylinder for pushing the cutting fan to reciprocate.
Preferably, the drying unit comprises a drying fan, an air duct arranged at the output end of the drying fan and a heater arranged on the air duct.
Preferably, the automatic cleaning and drying system for plastic parts further comprises a transfer mechanism arranged at the output end of the bubbling washing unit, wherein the transfer mechanism comprises a transfer rack, a traversing cylinder arranged on the transfer rack and parallel to the conveying direction of the workpieces, and a lifting mechanism arranged at the output end of the traversing cylinder, and the lifting mechanism comprises a lifting motor and a clamp arranged at the output end of the lifting motor and used for transferring the workpieces.
Preferably, the automatic cleaning and drying system for plastic parts further comprises a material frame for placing the workpieces.
According to the technical scheme, the utility model has the following beneficial effects: in the utility model, when in use, a workpiece is placed in a material frame, enters a cleaning mechanism through a feeding mechanism, specifically enters a rough cleaning unit, a fine cleaning unit, a rinsing unit and a bubbling cleaning unit in sequence for cleaning, then enters a dewatering unit of a drying mechanism for blowing off water on the surface of the plastic part, then enters the drying unit for drying residual water stains on the surface of the plastic part and water in products, and is completely finished for transferring and discharging.
Drawings
FIG. 1 is a top view of the present utility model;
fig. 2 is a front view of the present utility model.
In the figure: 10. a feeding mechanism; 20. a rough washing unit; 30. a fine washing unit; 40. a rinsing unit; 50. a bubbling washing unit; 60. a water removal unit; 70. a drying unit; 80. a transfer mechanism; 90. and a blanking mechanism.
Detailed Description
The present utility model will be described in detail below with reference to the drawings and detailed embodiments, and before the technical solutions of the embodiments of the present utility model are described in detail, the terms and terms involved will be explained, and in the present specification, the components with the same names or the same reference numerals represent similar or identical structures, and are only limited for illustrative purposes.
Examples:
referring to fig. 1 and 2, an automatic cleaning and drying system for plastic parts comprises a feeding mechanism 10, a cleaning mechanism and a drying mechanism, wherein the cleaning mechanism is arranged at the discharging end of the feeding mechanism, and comprises a rough cleaning unit 20, a fine cleaning unit 30, a rinsing unit 40 and a bubbling cleaning unit 50 which are sequentially arranged along the conveying direction of a workpiece, the drying mechanism is arranged at the discharging end of the cleaning mechanism, and comprises a dewatering unit 60 arranged at the discharging end of the bubbling cleaning unit and a drying unit 70 arranged at the discharging end of the dewatering unit.
As a preferred technical scheme of the present utility model, the feeding mechanism 10 includes a feeding frame, a conveying motor and a conveying chain, the conveying motor is disposed on the feeding frame, the conveying chain is disposed at an output end of the conveying motor, and the conveying chain is distributed along a length direction of the feeding frame.
Further, the rough washing unit 20 includes an ultrasonic rough washing tank and a heating module provided inside the ultrasonic rough washing tank, the finishing washing unit 30 includes an ultrasonic finishing washing tank and a heating module provided inside the ultrasonic finishing washing tank, the rinsing unit 40 includes an ultrasonic rinsing tank, a general rinsing tank provided at an output end of the ultrasonic rinsing tank and a heating module provided inside the ultrasonic rinsing tank and the general rinsing tank, respectively, the bubbling washing unit 50 includes a bubbling rinsing tank and a heating module provided inside the bubbling rinsing tank, and during use, plastic articles conveyed through the feeding mechanism are sequentially introduced into the ultrasonic rough washing tank, the ultrasonic finishing washing tank, the ultrasonic rinsing tank, the general rinsing tank and the bubbling rinsing tank for cleaning treatment, and the heating module provided inside each rinsing tank can heat a cleaning liquid to improve cleaning effect.
As a preferable technical scheme of the utility model, the water removing unit 60 comprises a cutting fan, an air knife arranged at the output end of the cutting fan and a cylinder for pushing the cutting fan to reciprocate, and the water removing unit is composed of the cutting fan, an air duct and a reciprocating cylinder, and blows high-pressure air through the high-pressure cutting fan, and generates high-pressure air flow through the air knife to remove water from the surface of the workpiece.
Further, the drying unit 70 includes a drying fan, an air duct disposed at an output end of the drying fan, and a heater disposed on the air duct, and the drying mechanism is composed of the drying fan, the air duct and the heater, and generates a high-temperature air flow through the heater, and then blows out the high-temperature hot air through the air duct by the drying fan, so that residual moisture on the product can be thoroughly dried and blown.
As a preferred technical scheme of the utility model, the automatic cleaning and drying system for plastic parts further comprises a transfer mechanism 80 arranged at the output end of the bubbling washing unit, namely, the transfer mechanism is arranged between the cleaning mechanism and the drying mechanism, so as to realize the transfer of the workpiece from the cleaning mechanism to the drying mechanism, the transfer mechanism comprises a transfer rack, a traversing cylinder and a lifting mechanism, the traversing cylinder is arranged on the transfer rack and is parallel to the conveying direction of the workpiece, namely, the traversing cylinder can extend or retract along the conveying direction of the workpiece, the lifting mechanism is arranged at the output end of the traversing cylinder, and further, the lifting mechanism comprises a lifting motor and a clamp arranged at the output end of the lifting motor for transferring the workpiece.
It should be noted that the clamp can be specifically a clamping jaw structure capable of realizing opening and closing, namely clamping and fixing the material frame when closing, so that the material frame is conveniently driven to transversely move and/or lift under the driving of the transverse moving air cylinder.
As a preferred technical scheme of the utility model, the automatic cleaning and drying system for plastic parts further comprises a blanking mechanism 90, and it should be noted that the blanking mechanism also adopts a conveying chain motor to convey the material frame, so that the plastic parts in the material frame are dried and then conveyed to be blanked through the conveying chain motor.
When the device is used, a workpiece is positioned in a material frame and is conveyed to the rear through a feeding mechanism, the workpiece sequentially enters a rough washing unit 20, a fine washing unit 30, a rinsing unit 40 and a bubbling washing unit 50 for washing, then enters a dewatering unit 60 of a drying mechanism for blowing off water on the surface of the plastic part, then enters a drying unit 70 for drying residual water stains on the surface of the plastic part and water in a product, and the workpiece is subjected to blanking after all the water stains and the water in the product are completed.
The above-described embodiments are merely illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solution of the present utility model should fall within the scope of protection defined by the claims of the present utility model without departing from the spirit of the present utility model.
Claims (10)
1. An automatic cleaning and drying system for plastic parts, which comprises a feeding mechanism (10), and is characterized by further comprising:
the cleaning mechanism is arranged at the discharging end of the feeding mechanism and comprises a rough cleaning unit (20), a fine cleaning unit (30), a rinsing unit (40) and a bubbling cleaning unit (50) which are sequentially arranged along the workpiece conveying direction; and
the drying mechanism is arranged at the discharging end of the cleaning mechanism and comprises a water removing unit (60) arranged at the discharging end of the bubbling washing unit and a drying unit (70) arranged at the discharging end of the water removing unit.
2. The automatic cleaning and drying system for plastic parts according to claim 1, wherein the feeding mechanism (10) comprises a feeding frame, a conveying motor arranged on the feeding frame and a conveying chain arranged at the output end of the conveying motor.
3. The automatic washing and drying system for plastic parts according to claim 1, wherein the rough washing unit (20) comprises an ultrasonic rough washing tank and a heating module provided inside the ultrasonic rough washing tank.
4. The automatic cleaning and drying system for plastic parts according to claim 1, wherein the finishing unit (30) comprises an ultrasonic finishing tank and a heating module provided inside the ultrasonic finishing tank.
5. The automatic washing and drying system for plastic parts according to claim 1, wherein the rinsing unit (40) comprises an ultrasonic rinsing tank, a general rinsing tank provided at an output end of the ultrasonic rinsing tank, and heating modules provided inside the ultrasonic rinsing tank and the general rinsing tank, respectively.
6. The automatic washing and drying system for plastic parts according to claim 1, wherein the bubble washing unit (50) comprises a bubble rinsing tank and a heating module provided inside the bubble rinsing tank.
7. The automatic cleaning and drying system for plastic parts according to claim 1, wherein the water removing unit (60) comprises a cutter, an air knife provided at an output end of the cutter, and a cylinder for pushing the cutter to reciprocate.
8. The automatic washing and drying system for plastic parts according to claim 1, wherein the drying unit (70) comprises a drying fan, an air duct provided at an output end of the drying fan, and a heater provided on the air duct.
9. The automatic cleaning and drying system for plastic parts according to claim 1, further comprising a transfer mechanism (80) provided at the output end of the bubbling washing unit, the transfer mechanism comprising a transfer frame, a traversing cylinder provided on the transfer frame and parallel to the conveying direction of the workpiece, and a lifting mechanism provided at the output end of the traversing cylinder, the lifting mechanism comprising a lifting motor and a clamp provided at the output end of the lifting motor for transferring the workpiece.
10. The automatic cleaning and drying system for plastic parts according to claim 1, further comprising a frame for placing the workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322268386.1U CN220738803U (en) | 2023-08-22 | 2023-08-22 | Automatic cleaning and drying system for plastic parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322268386.1U CN220738803U (en) | 2023-08-22 | 2023-08-22 | Automatic cleaning and drying system for plastic parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220738803U true CN220738803U (en) | 2024-04-09 |
Family
ID=90563584
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322268386.1U Active CN220738803U (en) | 2023-08-22 | 2023-08-22 | Automatic cleaning and drying system for plastic parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220738803U (en) |
-
2023
- 2023-08-22 CN CN202322268386.1U patent/CN220738803U/en active Active
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