CN220738044U - Intelligent airless spraying equipment - Google Patents
Intelligent airless spraying equipment Download PDFInfo
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- CN220738044U CN220738044U CN202320049826.1U CN202320049826U CN220738044U CN 220738044 U CN220738044 U CN 220738044U CN 202320049826 U CN202320049826 U CN 202320049826U CN 220738044 U CN220738044 U CN 220738044U
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- pressure
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- 238000005507 spraying Methods 0.000 title claims abstract description 79
- 239000007921 spray Substances 0.000 claims abstract description 48
- 238000004891 communication Methods 0.000 claims abstract description 34
- 230000001105 regulatory effect Effects 0.000 claims abstract description 31
- 230000007613 environmental effect Effects 0.000 claims abstract description 22
- 239000003973 paint Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005536 corrosion prevention Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Abstract
The utility model relates to the technical field of spraying, in particular to intelligent airless spraying equipment, which comprises a pressure regulating valve, a high-pressure pump, a spray gun, a measuring device and a control device, wherein the pressure regulating valve, the high-pressure pump and the spray gun are connected through a high-pressure hose in sequence; the control device is arranged on the high-pressure pump, and the measuring device is arranged on the high-pressure pump and/or the spray gun; the control device is respectively in communication connection with the measuring device, the high-pressure pump and the pressure regulating valve; wherein the measuring device is used for measuring environmental parameters of spraying. The technical problems that the existing spraying equipment is influenced by environmental factors, the dependence on the skill level of workers is large, the spraying equipment needs to be frequently debugged, and the working efficiency and the working quality are influenced are solved.
Description
Technical Field
The utility model relates to the technical field of spraying, in particular to intelligent airless spraying equipment.
Background
At present, a paint spraying process is generally adopted in the corrosion prevention process of a steel structure to play a role in corrosion prevention, the existing spraying equipment comprises a spray gun, a pressurizing mechanism and an adjusting mechanism, the spray gun belongs to the most primary original form, the primary spraying task can only be completed, the spraying quality and the spraying thickness completely depend on spraying operators, the spraying process also needs the operators to adjust the pressure, the spraying distance and the like of the spray gun according to actual environmental factors in combination with own experience, the dependence on the skill level of the operators is high, and the spraying equipment needs to be frequently debugged, so that the working efficiency and the working quality are affected.
Disclosure of Invention
The utility model provides intelligent airless spraying equipment, which solves the technical problems that the existing spraying equipment is influenced by environmental factors, has high dependence on the skill level of workers, and needs to be frequently debugged, so that the working efficiency and the working quality are influenced.
In view of the above, the utility model provides intelligent airless spraying equipment, which comprises a pressure regulating valve, a high-pressure pump and a spray gun which are sequentially connected through a high-pressure hose, and also comprises a measuring device and a control device;
the control device is arranged on the high-pressure pump, and the measuring device is arranged on the high-pressure pump and/or the spray gun;
the control device is respectively in communication connection with the measuring device, the high-pressure pump and the pressure regulating valve;
wherein the measuring device is used for measuring environmental parameters of spraying.
Optionally, the measuring device comprises a temperature sensor and/or a humidity sensor and/or a wind speed sensor arranged on the high-pressure pump;
the temperature sensor is in communication connection with the control device;
the humidity sensor is in communication connection with the control device;
the wind speed sensor is in communication connection with the control device.
Optionally, the pressure regulating valve is an electric pressure regulating valve, and the electric pressure regulating valve is in communication connection with the control device.
Optionally, the control device comprises a control panel arranged on the high-pressure pump, and the control panel is respectively in communication connection with the measuring device, the high-pressure pump and the electric pressure regulating valve.
Optionally, the measuring device further comprises a distance sensing assembly and/or a vertical sensing assembly, wherein the distance sensing assembly and/or the vertical sensing assembly are/is arranged on the spray gun, the distance sensing assembly is in communication connection with the control device, and the vertical sensing assembly is in communication connection with the control device.
Optionally, the distance sensing component is a laser sensor or a photoelectric sensor.
Optionally, the vertical sensing component is a verticality sensor.
Optionally, the device further comprises a warning device, and the warning device is in communication connection with the control device.
Optionally, the warning device is a voice alarm.
Optionally, the automatic spray gun further comprises a stop valve, wherein the stop valve is arranged between the spray gun and the high-pressure pump, the stop valve is an electric stop valve, and the electric stop valve is in communication connection with the control device.
The technical scheme of the utility model has the following advantages:
according to the utility model, the environmental parameters of spraying are detected through the measuring device and fed back to the control device, the control device compares and outputs corresponding spraying pressure recommended values according to the environmental parameters, an operator can adjust the pressure regulating valve and the high-pressure pump through the control device according to the recommended values, or the control device automatically adjusts the spraying pressure to be proper, dependence on skill level of the operator is reduced, the operation is simple, frequent debugging of equipment is not needed, the intelligent level of the intelligent airless spraying equipment is improved, and the working efficiency and the working quality are improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an intelligent airless spraying device provided by the utility model.
Reference numerals illustrate:
1. a pressure regulating valve; 2. a high pressure pump; 3. an accumulator; 4. a filter; 5. a shut-off valve; 6. a high pressure hose; 7. a rotary joint; 8. a spray gun; 9. a compressed air inlet; 10. a measuring device; 11. a control device; 12. a distance sensing assembly; 13. and a vertical induction component.
Detailed Description
The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In addition, the technical features of the different embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.
Example 1
Referring to fig. 1, the present embodiment provides an intelligent airless spraying device, which includes a pressure regulating valve 1, a high pressure pump 2, a spray gun 8, a measuring device 10 and a control device 11, which are sequentially connected through a high pressure hose 6; the control device 11 is arranged on the high-pressure pump 2, and the measuring device 10 is arranged on the high-pressure pump 2 and/or the spray gun 8; the control device 11 is respectively connected with the measuring device 10, the high-pressure pump 2 and the pressure regulating valve 1 in a communication way; wherein the measuring device 10 is used for measuring environmental parameters of the spray coating.
Communication connection refers to the communication between connected devices through transmission interactions of signals, including wired connections (e.g., via wires, network cable connections, etc.) and wireless connections (e.g., wiFi, 4g connections, etc.).
The control device 11 is preset with recommended spraying pressure values corresponding to different environmental parameters, and the pressure regulating valve 1 is provided with a compressed air inlet 9 for inputting compressed air to regulate pressure.
In this embodiment, the measuring device 10 detects the environmental parameters of spraying and feeds the environmental parameters back to the control device 11, the control device 11 compares and outputs corresponding recommended spraying pressure values according to the environmental parameters, an operator can adjust the pressure regulating valve 1 and the high-pressure pump 2 through the control device 11 according to the recommended values, or the control device 11 automatically adjusts to proper spraying pressure, so that dependence on skill level of the operator is reduced, the operation is simple, equipment is not required to be frequently debugged, the intelligent level of the intelligent airless spraying equipment is improved, and the working efficiency and the working quality are improved.
Example 2
As a further improvement to embodiment 1, as shown in fig. 1, the measuring device 10 includes a temperature sensor and/or a humidity sensor and/or a wind speed sensor provided on the high-pressure pump 2; the temperature sensor is in communication connection with the control device 11; the humidity sensor is in communication connection with the control device 11; the wind speed sensor is in communication with the control device 11.
It should be noted that, the measuring device 10 includes one or more of a temperature sensor, a humidity sensor and a wind speed sensor, and the control device 11 is preset with a recommended spraying pressure value corresponding to one or more environmental parameters of temperature, humidity and wind speed.
In this embodiment, one or more environmental parameters of temperature, humidity and wind speed in the environment are measured by a temperature sensor, a humidity sensor and a wind speed sensor, and then the environmental parameters are fed back to the control device 11 and corresponding spraying pressure recommended values are output, so that the reference adjustment of workers is facilitated, or the control device 11 automatically adapts to perform adjustment, and intelligent treatment is performed, so that the spraying pressure is suitable for the current environment, and the spraying quality is improved.
In addition to the above-described embodiments, in a preferred embodiment, the pressure regulating valve 1 is an electric pressure regulating valve, and the electric pressure regulating valve is communicatively connected to the control device 11.
In this embodiment, the control device 11 can automatically control the electric pressure regulating valve to regulate the intake pressure, thereby further improving the degree of intelligence.
In addition to the above embodiments, in a preferred embodiment, the control device 11 includes a control panel provided on the high-pressure pump 2, and the control panel is communicatively connected to the measuring device 10, the high-pressure pump 2, and the electric pressure regulating valve, respectively.
The control panel may be a touch screen type control panel or a key input type control panel, and may be operated by the control panel.
In this embodiment, the electric pressure regulating valve or the high-pressure pump 2 can be directly manually operated or automatically operated through the control panel, the spraying pressure recommended value corresponding to the environmental parameter is preset through the control panel, and in addition, the environmental parameter measured by the measuring device 10 can be displayed through the control panel, so that an operator can check the environmental parameter to perform corresponding adjustment, the convenience of adjustment of the operator is improved, and further the spraying efficiency and quality are improved.
On the basis of the above embodiment, in a preferred embodiment, the measuring device 10 further comprises one or both of a distance sensing assembly 12 and a vertical sensing assembly 13 provided on the spray gun 8, the distance sensing assembly 12 being in communication with the control device 11, and the vertical sensing assembly 13 being in communication with the control device 11.
It should be noted that, the distance between the spray gun 8 and the sprayed object and the perpendicularity of the spray gun 8 all have influence on the spraying quality, for example, the spraying distance is too far, and the spraying pressure is too small, so that the paint cannot reach; if the verticality of the spray gun 8 is too large, the motion trail of the paint sprayed from different verticalities is changed under the influence of gravity, so that uneven spraying may be caused, and therefore, the spraying pressure needs to be adjusted in a combined way.
In this embodiment, the distance from the spray gun 8 to the spray object can be detected by the distance sensing assembly 12 and fed back to the control device 11, and the control device 11 can output a recommended spray pressure value according to different distances, or automatically control the high-pressure pump 2 and the pressure regulating valve 1 according to the distances to regulate the spray pressure of the spray gun 8; the perpendicularity of the spray gun 8 can be detected through the vertical induction component 13 and is fed back to the control device 11, the control device 11 can output a spraying pressure recommended value according to different perpendicularity, or the spraying pressure of the spray gun 8 can be automatically adjusted according to the distance control high-pressure pump 2 and the pressure regulating valve 1, so that the intelligent level is further improved, the workload of operators is reduced, and the working efficiency and the working quality are improved.
In one embodiment, the distance sensing assembly 12 and the vertical sensing assembly 13 feed back the distance information and the verticality information to the control panel for display, and an operator can view the parameter information displayed on the control panel in real time to adjust the spray gun 8 and keep the spray gun at a proper distance or verticality, so as to ensure that the coating is uniformly sprayed.
Based on the above embodiments, in a preferred embodiment, the distance sensing assembly 12 is a laser sensor or a photosensor.
The laser sensor or the photoelectric sensor is connected to the control device 11 in communication.
In this embodiment, the distance between the spray gun 8 and the spray object is measured by a laser sensor or a photoelectric sensor and fed back to the control device 11.
In a preferred embodiment, the vertical sensing element is a vertical sensor.
The perpendicularity sensor is connected in communication with the control device 11.
In this embodiment, the verticality of the spray gun 8 is measured by a verticality sensor and fed back to the control device 11.
Specifically, the spray gun 8 is provided with a nozzle for spraying.
On the basis of the above embodiment, in a preferred embodiment, the intelligent airless spraying device further comprises a warning device, and the warning device is in communication connection with the control device 11.
In this embodiment, when the environmental parameter is not suitable for spraying, or the spraying pressure adjusted by the operator does not conform to the recommended value, the control device 11 may control the warning device to prompt the operator through sound and/or light, so as to prompt the operator to correct in time, or adjust the high-pressure pump 2 to close after warning the preset time to stop spraying, and intelligently feed back and control, so as to ensure the spraying quality.
In a preferred embodiment, the warning device is a voice alarm. The voice alarm outputs sound to prompt, and timely feeds back abnormality to operators.
In addition to the above embodiment, in a preferred embodiment, the spray gun further comprises a stop valve 5, wherein the stop valve 5 is arranged between the spray gun 8 and the high-pressure pump 2, and the stop valve 5 is an electric stop valve and is in communication connection with the control device 11.
The shut-off valve 5 is connected to the spray gun 8 and the high-pressure pump 2 via a high-pressure hose 6.
In this embodiment, the control device 11 can control the opening or closing of the electric stop valve, so as to further control the spraying of the spray gun 8 or stop the spraying.
In an embodiment, the intelligent airless spraying apparatus further comprises an accumulator 3, a filter 4 and a rotary joint 7, which are sequentially arranged between the spray gun 8 and the high pressure pump 2, and are sequentially connected through a high pressure hose 6.
In this embodiment, the pressure accumulator 3 assists in supplying pressure, so that the smoothness of spraying is improved, the impurity in the paint is filtered by the filter 4, the spraying quality is improved, the spray gun 8 is connected by the rotary joint 7, and the smoothness of the operation of the spray gun 8 is improved.
It should be noted that, the environmental parameters and the corresponding recommended spraying pressure values can be preset through the control panel.
In this embodiment, the working principle of the intelligent airless spraying device is as follows: temperature, humidity and wind speed information are acquired through a temperature sensor, a humidity sensor and a wind speed sensor in the measuring device 10 and are fed back and displayed to a control panel, the control panel outputs corresponding spraying pressure recommended values after analysis, then an electric pressure regulating valve and a high-pressure pump 2 can be automatically or manually set and controlled through the control panel, the electric pressure regulating valve can be adjusted to change air inflow to drive the high-pressure pump 2, and then spraying pressure is changed, so that paint is sequentially output through a spray gun 8 after passing through an accumulator 3, a filter 4, an electric stop valve and a rotary joint 7 through the high-pressure pump 2, spraying is performed, wherein spraying distance is measured through a laser sensor or a photoelectric sensor on the spray gun 8, perpendicularity is measured through a perpendicularity sensor, so that spraying pressure can be adjusted in real time according to specific operation scenes, an operator can also adjust operation according to the fed back distance information and perpendicularity information, spraying quality is guaranteed, and when spraying pressure adjusted by the operator does not accord with recommended values, and when the distance and perpendicularity of the spray gun 8 are too large or small, the operator can be prompted through an acoustic alarm to perform adjustment, or the control panel automatically adjusts spraying pressure through setting, spraying quality is guaranteed, and spraying quality is guaranteed. The intelligent airless spraying equipment that provides in this embodiment can intelligent adjustment, uses manpower sparingly, has solved current spraying equipment and has influenced by environmental factor, and is big to workman skill level dependence, and need frequently debug spraying equipment, influences work efficiency and job quality's technical problem.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the utility model.
Claims (8)
1. The intelligent airless spraying equipment comprises a pressure regulating valve (1), a high-pressure pump (2) and a spray gun (8) which are connected in sequence through a high-pressure hose (6), and is characterized by further comprising a measuring device (10) and a control device (11);
the control device (11) is arranged on the high-pressure pump (2), and the measuring device (10) is arranged on the high-pressure pump (2) and/or the spray gun (8);
the control device (11) is respectively in communication connection with the measuring device (10), the high-pressure pump (2) and the pressure regulating valve (1);
wherein the measuring device (10) is used for measuring environmental parameters of spraying;
the measuring device (10) comprises a temperature sensor and/or a humidity sensor and/or a wind speed sensor arranged on the high-pressure pump (2);
the temperature sensor is in communication connection with the control device (11);
the humidity sensor is in communication connection with the control device (11);
the wind speed sensor is in communication connection with the control device (11);
the pressure regulating valve (1) is an electric pressure regulating valve, and the electric pressure regulating valve is in communication connection with the control device (11).
2. Intelligent airless spraying device according to claim 1, characterized in that the control means (11) comprise a control panel provided on the high-pressure pump (2), said control panel being in communication connection with the measuring means (10), the high-pressure pump (2) and the electric pressure regulating valve, respectively.
3. Intelligent airless spraying device according to any of claims 1-2, characterized in that the measuring means (10) further comprises a distance sensing assembly (12) and/or a vertical sensing assembly (13) arranged on the spray gun (8), the distance sensing assembly (12) being in communication with the control means (11), the vertical sensing assembly (13) being in communication with the control means (11).
4. A smart airless spray device according to claim 3, characterized in that the distance sensing assembly (12) is a laser sensor or a photoelectric sensor.
5. The intelligent airless spray device of claim 3, wherein the vertical sensing component is a perpendicularity sensor.
6. Intelligent airless spraying device according to any of claims 1-2, 4-5, characterized in that it further comprises warning means, which are in communication connection with said control means (11).
7. The intelligent airless spray device of claim 6, wherein the warning means is a voice alarm.
8. The intelligent airless spraying device according to any one of claims 1-2, 4-5, 7, further comprising a shut-off valve (5), said shut-off valve (5) being arranged between said spray gun (8) and said high pressure pump (2), said shut-off valve (5) being an electric shut-off valve, said electric shut-off valve being in communication with said control means (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320049826.1U CN220738044U (en) | 2023-01-05 | 2023-01-05 | Intelligent airless spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320049826.1U CN220738044U (en) | 2023-01-05 | 2023-01-05 | Intelligent airless spraying equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220738044U true CN220738044U (en) | 2024-04-09 |
Family
ID=90551924
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320049826.1U Active CN220738044U (en) | 2023-01-05 | 2023-01-05 | Intelligent airless spraying equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220738044U (en) |
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2023
- 2023-01-05 CN CN202320049826.1U patent/CN220738044U/en active Active
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