CN220718141U - Water-guide laser cutting machine head and workpiece carrying platform system - Google Patents
Water-guide laser cutting machine head and workpiece carrying platform system Download PDFInfo
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- CN220718141U CN220718141U CN202322350445.XU CN202322350445U CN220718141U CN 220718141 U CN220718141 U CN 220718141U CN 202322350445 U CN202322350445 U CN 202322350445U CN 220718141 U CN220718141 U CN 220718141U
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- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 2
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- 238000005520 cutting process Methods 0.000 abstract description 7
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- 238000010521 absorption reaction Methods 0.000 description 1
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Abstract
The utility model discloses a machine head and workpiece carrying platform system of a water-guided laser cutting machine, which comprises a machine head device and a workpiece carrying platform device, wherein the machine head device is provided with a machine head of a laser micro-jet module, the machine head device and the workpiece carrying platform device are respectively arranged on a machine platform of the water-guided laser cutting machine, the machine head device is positioned above the workpiece carrying platform device, the machine head device is provided with an A-axis translation mechanism for driving the machine head to vertically move along the A-axis, the workpiece carrying platform device is provided with an X-axis translation mechanism, a Y-axis translation mechanism, a B-axis swing mechanism and a C-axis rotation mechanism for driving the whole workpiece carrying platform device to horizontally move along the X-axis and the Y-axis and driving a workpiece loading head arranged on the workpiece carrying platform device to swing around the B-axis and rotate around the C-axis, and the A-axis translation mechanism, the X-axis translation mechanism, the Y-axis translation mechanism, the B-axis swing mechanism and the C-axis rotation mechanism are respectively provided with position detection and/or travel limiting mechanisms. The utility model can rapidly move the positions of the machine head and the workpiece, rapidly adjust the angle of the workpiece and ensure the cutting quality of the workpiece.
Description
Technical Field
The utility model relates to application of a water-guided laser technology, in particular to a water-guided laser cutting machine head and a workpiece carrying platform system.
Background
The existing laser micro-jet system adopts a traditional double-swing-head five-axis machine head device processing platform, a machine head module of laser micro-jet is configured on a machine head device, wherein a workpiece carrying platform is fixed, the machine head device can do 5-axis motion, besides the machine head device can do rapid relative motion relative to a X, Y, Z axis of a workpiece coordinate system, the machine head device also comprises rotation of a C-axis (parallel to a Z axis) swing arm, swinging of a B-axis (parallel to a Y axis) swing head and normal direction (A axis and parallel to the Z axis) follow-up of the machine head device. For a laser micro-jet machine head device, the position of the machine head device needs to be continuously moved, and when the machine head device moves, particularly swings or rotates, the water jet position and the shape of the machine head module are also changed (besides the single A-axis follow-up of the machine head device, the path of a micro-water column beam is curved), and at the moment, the micro-water column beam can appear as discontinuous series of water drops, so that a laser beam coupled in the micro-water column beam is unstable, and the processing quality of a workpiece is finally influenced.
Therefore, the inventor designs a novel water-guided laser processing scheme, and the design key point is that a five-axis machine head is changed into a combined structure of a one-axis machine head and a four-axis workpiece carrier, so that the curve of a micro water column beam path can be avoided, and the stability of the micro water column beam is ensured. Because of the change of the movement modes of the machine head and the workpiece, the machining position and the machining angle between the machine head and the workpiece need to be quickly adjusted, and the traditional double-swinging-head five-axis machine head device machining platform cannot meet the design requirements of the novel water-guided laser cutting technical scheme.
Disclosure of Invention
In view of the above, the present utility model aims to provide a head and workpiece carrier system of a water-guided laser cutting machine, so as to quickly adjust the position and angle between the head and the workpiece, and meet the design requirements of a novel water-guided laser processing system with one head and four workpiece carriers on the premise of ensuring the processing quality.
In order to solve the problems, the utility model provides a head and workpiece carrying platform system of a water-guided laser cutting machine, which comprises a head device and a workpiece carrying platform device, wherein the head device is provided with a head of a laser micro-jet module, the head device and the workpiece carrying platform device are respectively arranged on a machine platform of the water-guided laser cutting machine, the head device is positioned above the workpiece carrying platform device, the head device is provided with an A-axis translation mechanism for driving the head to vertically move along the A-axis, the workpiece carrying platform device is provided with an X-axis translation mechanism, a Y-axis translation mechanism, a B-axis swing mechanism and a C-axis rotation mechanism for driving the whole workpiece carrying platform device to horizontally move along the X-axis and the Y-axis and driving a workpiece loading head arranged on the workpiece carrying platform device to swing around the B-axis and rotate around the C-axis, and the A-axis translation mechanism, the X-axis translation mechanism, the Y-axis translation mechanism, the B-axis swing mechanism and the C-axis rotation mechanism are respectively provided with a position detection and/or a stroke limiting mechanism.
Compared with the prior art, the utility model changes the five-axis machine head in the existing water-guided laser cutting machine head and workpiece carrier system into a one-axis machine head and four-axis workpiece carrier combined structure, the machine head can rapidly move up and down to adjust the processing position, and the workpiece can rapidly change the horizontal position and change the processing angle. Because the water guide laser head moves only in the vertical direction, the angle of the head is constant, the curve of the micro water column beam path is avoided, and the stability of the micro water column beam is convenient to keep, thereby being beneficial to ensuring the cutting quality of the workpiece.
Drawings
Fig. 1 is a schematic diagram of a whole machine of a water-guided laser cutting machine according to the present utility model.
Fig. 2 is a schematic diagram of the whole machine of the water-guided laser cutting machine.
FIG. 3 is a second schematic diagram of the head and workpiece stage system of the water-guided laser cutting machine of the present utility model.
FIG. 4 is a second schematic diagram of the head and workpiece stage system of the water-guided laser cutting machine of the present utility model.
FIG. 5 is a schematic diagram of a water-guided laser cutter head and workpiece carrier system according to the present utility model.
FIG. 6 is a schematic diagram of a water-guided laser cutter head and workpiece carrier system of the present utility model.
Fig. 7 is a schematic view of a head unit of the water-guided laser cutting machine according to the present utility model.
Fig. 8 is a schematic diagram of a head device in the water-guided laser cutting machine of the present utility model.
Fig. 9 is a schematic view showing the disassembly of the head device in the water-guided laser cutting machine according to the present utility model.
FIG. 10 is a schematic diagram showing the disassembly of the head device in the water-guided laser cutting machine.
Fig. 11 is a schematic diagram of an a-axis translation mechanism in a water-guided laser cutting machine according to the present utility model.
Fig. 12 is a schematic diagram II of an a-axis translation mechanism in the water-guided laser cutting machine according to the present utility model.
Fig. 13 is a schematic view of the removal of the head connection plate by the a-axis translation mechanism in the water-guided laser cutting machine according to the first embodiment of the present utility model.
Fig. 14 is a schematic diagram II of removing a nose connection plate by an A-axis translation mechanism in the water-guided laser cutting machine.
Fig. 15 is an exploded view of a head assembly of a water-guided laser cutting machine according to the present utility model.
Fig. 16 is an exploded view of a nose assembly of a water-guided laser cutting machine according to the present utility model.
Fig. 17 is a schematic view of a workpiece carrier device in a water-guided laser cutting machine according to the first embodiment of the utility model.
Fig. 18 is a schematic diagram of a workpiece carrier device in the water-guided laser cutting machine according to the second embodiment of the present utility model.
FIG. 19 is a schematic view of a workpiece carrier device with drag chains and accessories removed in a water-guided laser cutting machine according to the present utility model.
FIG. 20 is a second schematic view of a workpiece carrier device of a water-guided laser cutting machine according to the present utility model with drag chains and accessories removed.
Fig. 21 is a schematic view of a workpiece holder in a water-guided laser cutting machine according to the present utility model.
FIG. 22 is a second schematic view of a workpiece holder in a water-guided laser cutting machine according to the present utility model.
Fig. 23 is a schematic view of a work piece holder in a water-guided laser cutting machine according to the present utility model.
FIG. 24 is a schematic view of a work piece holder removal C-axis rotation mechanism in a water-guided laser cutting machine according to the present utility model.
FIG. 25 is a second schematic view of a work piece holder removal C-axis rotation mechanism in a water-guided laser cutting machine according to the present utility model.
Fig. 26 is an exploded view of the work piece holder removal C-axis rotation mechanism in the water-guided laser cutting machine of the present utility model.
Fig. 27 is an exploded view of a work holder in a water-guided laser cutting machine according to the present utility model.
Fig. 28 is an exploded view of a work piece carrier in a water-guided laser cutting machine according to the present utility model.
Fig. 29 is a schematic view of a workpiece holder sliding table in a water-guided laser cutting machine according to the present utility model.
Fig. 30 is a schematic diagram II of a workpiece rack sliding table in the water-guided laser cutting machine.
Detailed Description
Referring to fig. 1-2, the overall structure of the water-guided laser cutting machine of the present utility model is shown. The water-guided laser cutting machine comprises a machine table 100, a machine head device 200 and a workpiece carrying table device 300, wherein the machine head device 200 and the workpiece carrying table device 300 are installed on the machine table 100, and a machine head in the machine head device 200 is configured with a machine head module (specifically, an LMJIP module of SYNOVA company, not specifically shown in the figure) of laser microjet. The water jet impacts the processing surface during processing; then laser pulses are emitted and via water jet, the material absorbs heat; the absorbed laser energy produces a plasma layer separating water and material; the laser pulse is completed, the plasma phenomenon is ended, and the water jet cools the material; the water jet completely takes away heat by convection; thereby realizing high-precision cutting processing of the workpiece.
As shown in fig. 1-2, the head apparatus 200 and the workpiece stage apparatus 300 are both movable on the machine 100, wherein: the handpiece of the handpiece device 200 can perform one-degree-of-freedom motion, namely, can vertically move along the axis A; the workpiece stage device 300 can perform four degrees of freedom motion, i.e., the entirety of the workpiece stage device 300 can move horizontally along the X-axis and the Y-axis, and the workpiece loaded on the workpiece stage device 300 can swing around the B-axis and rotate around the C-axis. Here, the XYZ axis of the workpiece table coordinate system is used as a reference (the machine longitudinal direction is an X axis, the transverse direction is a Y axis, the normal direction of the plane in which the X axis and the Y axis are located is a Z axis), the a axis is parallel to the Z axis, the C axis is parallel to the Z axis, and the B axis is parallel to the Y axis. When the workpiece carrier device 300 is processed, the height of the machine head device 200 is adjusted, the workpiece carrier device 300 is horizontally moved below the machine head device 200, and then the workpiece is swung or rotated, so that the machine head 200 can cut the workpiece.
Specifically, the machine 100 includes a machine tool body 102 and a machine tool gantry 101, the machine tool gantry 101 is located above the machine tool body 102, and a plurality of machine tool adjusting positions are disposed at the bottom of the machine tool body 102, which are respectively and correspondingly configured with a machine tool adjusting device 103, so that the machine tool body 102 can be conveniently and reliably adjusted to a corresponding height and kept in a horizontal state. The machine tool body 102 and the machine door frame 101 are integrally cast and formed by minerals, and are provided with a plurality of preset assembly holes for assembling corresponding mechanisms, modules or parts, so that the machine has the advantages of high precision, shock absorption, thermal stability and corrosion resistance. The machine head device 200 is arranged on the machine table portal frame 101, so that the machine head can vertically move along the A axis; the workpiece stage device 300 is mounted on the machine tool body 102, so that the workpiece stage device 300 can horizontally move along the X-axis and the Y-axis, and the workpiece loading stage and the workpiece loaded thereon in the workpiece stage device can swing around the B-axis and rotate around the C-axis. Here, the workpiece rack sliding table of the workpiece stage device 300 is configured with a folding dust seal 104 to maintain cleanliness, and the dust seal 104 is simultaneously connected to the dust seal baffle 1041 of the machine tool body 102, specifically, the dust seal baffle 1041 is mounted at the end of the X-axis sliding rail of the workpiece rack sliding table, so that the assembly is convenient.
Therefore, the utility model designs a brand new machine head and workpiece carrier system, which changes a five-axis machine head in a traditional processing platform into a one-axis machine head and four-axis workpiece carrier combined structure, wherein the water guide laser machine head only moves in the vertical direction, so that the micro water column beam path is prevented from presenting a curve, the stability of the micro water column beam is conveniently kept, and the cutting quality of the workpiece is favorably ensured.
Referring to fig. 3-6, the construction of the water-guided laser cutting head and workpiece carrier system of the present utility model is shown. The handpiece device comprises a handpiece 201 and an A-axis translation mechanism 202, and the handpiece installation part is assembled on the front surface of the top cross beam of the gantry 101 and can vertically move along the A-axis. The workpiece stage device 300 includes a workpiece holder and a workpiece holder slide table, wherein: the workpiece frame is composed of a workpiece frame support 305, a workpiece swinging frame 302 and the like, the workpiece frame support 305 is fixed on a workpiece frame sliding table, the workpiece swinging frame 302 is arranged on the workpiece frame support 305 and can swing around a B axis under the drive of a B axis swinging mechanism 304, the workpiece 301 is rotatably arranged on the workpiece swinging frame 302 and can rotate around a C axis under the drive of a C axis rotating mechanism 303; the workpiece rest sliding table is provided with an X-axis translation mechanism 307 and a Y-axis translation mechanism 306, and the workpiece rest is driven by the X-axis translation mechanism and the Y-axis translation mechanism to horizontally slide along the X-axis or the Y-axis along with the workpiece rest sliding table. When the workpiece holder is positioned below the handpiece 201, the workpiece 301 is oscillated or rotated to perform a cutting process. In this way, the five-axis machine head in the traditional processing platform is changed into a combined structure of a one-axis machine head and a four-axis workpiece carrier, and the water guide laser machine head 201 can only move in the vertical direction, so that the stability of micro water column bundles is maintained, the workpiece cutting quality is guaranteed, and the machine head device 200 and the workpiece carrier device 300 are further described in detail below.
Referring to fig. 7-16, the construction of the head assembly of the water-guided laser cutter head and workpiece carrier system of the present utility model is shown. The machine head device 200 comprises a machine head 201 and an A-axis translation mechanism 202, wherein the A-axis translation mechanism 202 is arranged on an A-axis seat plate 203, and the A-axis seat plate 203 can be fixedly assembled to a machine head installation part arranged on the front surface of a cross beam at the top of a machine table portal 101 through screws so as to vertically move along the A-axis; only a head module 2011 is schematically shown in the head 201, and is assembled on a head seat 2012, the head seat 2012 is fixed with a head coupling plate 2027, and the head module 2011 can move vertically along the a axis under the drive of the a axis translation mechanism 202, so that the height position of the head module 2011 can be adjusted. In particular, since the head module 2011 is only vertically movable, the stability of the micro water column beam is maintained, and the stable transmission of the laser beam coupled in the micro water column beam is facilitated, so that the high-precision cutting operation is ensured to be influenced.
The a-axis translation mechanism 202 of the present utility model may take a variety of forms, and is described below as a compact, efficient, reliable, and economical mechanism.
As shown in fig. 7 to 16, the a-axis translation mechanism 202 is constituted by an a-axis motor 2021, an a-axis coupling 2022, an a-axis coupling box 2023, an a-axis driving lever 2024, an a-axis driving lever support 2025, an a-axis driving lever coupling block 2026, a head coupling plate 2027, an a-axis slide 2028, an a-axis slider 2029, a head travel switch 20210, a head detection block 20211, a head detection block 20212, and the like. Here, the a-axis motor 2021 is a stepper motor, so as to accurately control the rotation of the motor; the a-axis coupling 2022 is a diaphragm coupling, and the relative displacement of the coupled shafts can be compensated for by elastic deformation of the diaphragm. The assembly mode of the a-axis translation mechanism 202 is as follows: the A-axis driving rod support 2025, the A-axis sliding rail 2028 and the A-axis coupling box 2023 are fixedly assembled on the A-axis seat plate 203, two ends of the A-axis driving rod 2024 are supported on the A-axis driving rod support 2025, the A-axis coupling 2022 is assembled on the A-axis coupling box 2023, the A-axis driving rod 2024 is connected with the A-axis motor 2021 through the A-axis coupling 2022, the A-axis driving rod connecting block 2026 is fixedly assembled on the A-axis driving rod 2024, the machine head connecting plate 2027 is fixedly connected with the A-axis driving rod connecting block 2026 on the A-axis driving rod 202, the machine head seat plate 2012 is fixedly connected with the machine head connecting plate 2027, and the machine head module 2011 is fixedly assembled on the machine head seat plate 2012. When the a-axis motor 2021 rotates forward or backward, the a-axis coupler 2022 generates relative displacement by the deformation of the diaphragm, thereby driving the a-axis driving rod 2024 and the a-axis driving rod coupling block 2026 thereon to move up and down together, and further causing the head coupling plate 2027, the head seat 2012 and the head module 2011 to move up and down together. Thus, the head module 2011 moves up and down along with the a-axis driving rod 2024, and thus the head 201 can vertically move along the a-axis.
In order to keep stable movement of the handpiece 201, two parallel a-axis sliding rails 2028 are arranged on the a-axis seat 203, the two a-axis sliding rails 2028 are respectively provided with a plurality of a-axis sliding blocks 2029, the a-axis sliding blocks 2029 are slidably assembled on the a-axis sliding rails 2028, and the handpiece connecting plate 2027 is fixedly connected with the a-axis driving rod connecting block 2026 and the a-axis sliding blocks 2029 at the same time, so that stable sliding of the handpiece 201 is ensured. Here, the a-axis slider 2029 may be assembled by a split slider saddle 20291 and a slider pad 20292, where the slider saddle 20291 is sleeved on the a-axis slide 2028, and the slider pad 20292 is connected to the nose connecting plate 2027 simply by tightening screws, so that the assembly of the structure is quite convenient.
The present utility model needs to detect the head position and limit the travel, for which, a head travel switch 20210, a head detection block 20211 and a head detection block 20212 are installed at the upper and lower positions of the a-axis seat plate 203, and at the same time, a head coupling plate 2027. When the handpiece 201 moves vertically up and down along the a-axis together with the head coupling plate 2027, the height position of the handpiece can be detected; meanwhile, a head travel switch 20210 provided on the a-axis seat plate 203 can limit the travel of the head 201.
Referring to fig. 17-30, the construction of a workpiece stage assembly in a water-guided laser cutter head and workpiece stage system of the present utility model is shown. The workpiece carrier device 300 is composed of two main structures of a workpiece holder and a workpiece holder sliding table.
As shown in fig. 17 to 30, the work rest is constituted by a work rest support 305, a work rest swing frame 302, and the like, the work rest support 305 is fixed to the work rest slide table, and the work rest swing frame 302 is rotatably attached to the work rest support 305; the work rest is provided with a B-axis swinging mechanism 304 and a C-axis rotating mechanism 303: the workpiece swinging frame 302 can swing around the B axis under the drive of the B axis swinging mechanism 304; the workpiece 301 is rotatably mounted on a workpiece swing frame 302 and is rotatable about the C-axis by a C-axis rotation mechanism 303, wherein the workpiece 301 on the workpiece loading head 3037 has a middle cross section flush with the B-axis swing axis. Thus, when the workpiece swing frame 302 is turned 180 degrees, the front and back working surfaces of the workpiece are positioned at the same horizontal position.
As shown in fig. 17 to 30, the workpiece frame sliding table is provided with an X-axis translation mechanism 307 and a Y-axis translation mechanism 306, wherein the Y-axis translation mechanism 306 is composed of electrical devices such as a configuration Y-axis sliding plate 3061, a Y-axis sliding rail 3062, a Y-axis drag chain 3060, and the like, the X-axis translation mechanism 307 is composed of electrical devices such as a configuration X-axis sliding plate 3071, an X-axis sliding rail 3072, an X-axis drag chain 3070, and the like, and the workpiece frame can slide horizontally on the machine table along the X-axis and the Y-axis along with the workpiece frame sliding table under the driving of the X-axis translation mechanism 307 and the Y-axis translation mechanism 306. When the work piece holder is positioned below the head 201, the head 201 is vertically moved to a certain height, and then the work piece 301 is swung or rotated, so that the work piece 301 can be cut.
As shown in fig. 21 to 28, the work rest includes a work rest support 305, a work rest 302, a B-axis swing mechanism 304, and a C-axis rotation mechanism, the work rest support 305 and the work rest 302 being respectively L-shaped; the bottom wall 3051 of the work rest support 305 is fixed with the work rest sliding table; the side wall 3022 of the workpiece swing frame 302 is rotatably mounted on the side wall 3052 of the workpiece frame support 305, and swings under the drive of the B-axis swing mechanism 304; the workpiece loading head 3037 rotatably mounts a top wall 3021 of the workpiece swing frame 302, the workpiece loading head 3037 being capable of loading the workpiece 301 by glue bonding or otherwise, the workpiece loading head 3037 and the workpiece 301 loaded thereby being capable of being rotated by the C-axis rotation mechanism 303. Here, the present utility model is schematically distinguished by 301A (large workpiece) and 301B (small workpiece) for workpieces 301 of different specifications, respectively, and does not represent the actual structure of the workpieces.
The B-axis wobbler 304 is a motor direct drive mechanism, and includes a B-axis motor 3041 and a B-axis speed reducer 3042, the B-axis motor 3041 being a stepping motor, and the B-axis speed reducer 3042 being a turntable speed reducer. The B-axis oscillating machine 304 is assembled in the following manner: the side wall 3052 of the work support 305 is provided with a through hole 3054, the B-axis reducer 3041 is mounted through the through hole 3054, the housing of the B-axis motor 3041 is fixed to the housing of the B-axis reducer 3041 by bolts, the power shaft of the B-axis motor 3041 is coupled to the turntable of the B-axis reducer 3041, and the turntable of the B-axis reducer 3041 is fixed to the side wall 3022 of the work swinging frame 302 by bolts. Thus, when the B-axis motor 3041 rotates forward or backward, the work swinging frame 302 can be driven to swing around the B-axis. Here, the sensor 3053 is mounted on the side wall 3052 of the work piece holder 305, and the detection block 3027 is provided on the side wall 3022 of the work piece swing frame 302, so that the swing angle of the work piece swing frame 302 can be easily detected.
The C-axis rotation mechanism 303 is a motor drive+belt transmission mechanism, and includes a C-axis driving mechanism and a C-axis driven mechanism, the C-axis driving mechanism is mounted on a driving mechanism mounting position 3023 of a top wall 3021 of the workpiece swing frame 302, the C-axis driven mechanism is mounted on a driven mechanism mounting position 3026 of the top wall 3021 of the B-axis workpiece swing frame 302, and transmission is performed between the C-axis driving mechanism and the C-axis driven mechanism through a transmission belt, so as to drive the workpiece loading head 3037 and the workpiece to rotate around the C-axis. Here, the belt is preferably a timing belt 3038, which has no relative slip with the pulley, so that a strict transmission ratio can be ensured.
In the present utility model, the C-axis driving mechanism is composed of a C-axis motor 30313, a C-axis coupling plate 30312, a C-axis speed reducer 30310, a driving shaft 30311, a C-axis seat plate 3039, etc., wherein: the C-axis motor 30313 is a stepping motor, which serves as a power source of the C-axis rotating mechanism 303; the C-axis speed reducer 30310 is a harmonic speed reducer, and a flexible bearing is assembled on the wave generator to enable the flexible gear to generate controllable elastic deformation, and the flexible gear is meshed with a rigid gear to transmit motion and power for gear transmission. The concrete assembly mode of the C-axis driving mechanism is as follows: the housing of the C-axis motor 30313, the C-axis coupling plate 30312, the housing of the C-axis reducer 30310, and the C-axis seat plate 3039 are integrally connected by bolts and fixedly assembled to the top wall 3021 of the workpiece swing frame 302 by the C-axis seat plate 3039; the C-axis motor 30313, the C-axis speed reducer 30310 and the driving shaft 30311 are sequentially coupled, and the specific assembly mode may be: the wave generator of the C-axis reducer 30310 is connected with a power shaft of the C-axis motor 30313, a rigid gear of the C-axis reducer 30310 is fixed with a housing of the C-axis reducer 30310, a flexible gear of the C-axis reducer 30310 is mounted on an output shaft of the C-axis reducer 30310, a chassis of the driving shaft 30311 is fixed with the flexible gear of the C-axis reducer 30310, and a driving belt pulley can be arranged at the top end of the driving shaft 30311 to wind the synchronous belt 3038.
In the present utility model, the C-axis driven mechanism is composed of a driven shaft 3031, a driven seat plate one 3033, a driven bearing one 3032, a driven seat plate two 3036, a driven bearing two 3034, an adjusting nut 3035, a workpiece loading head 3037, and the like: the driven shaft 3031 is rotatably assembled above and below the top wall 3021 of the workpiece swing frame 302 by an upper support composed of a driven seat plate one 3033 and a driven bearing one 3032, and a lower support composed of a driven seat plate two 3036 and a driven bearing two 3034; a driven pulley can be arranged at the top end of the driving shaft 30311 to wind the synchronous belt 3038; a workpiece loading head 3037 is arranged at the bottom end of the driving shaft 30311, and the workpiece loading head 3037 is preferably of a hoop type mounting structure, so that the mounting, dismounting and position adjustment are convenient; the adjustment nut 3035 is an externally open nut that fits over the driven shaft and is positioned between the lower support and the workpiece loading head 3037 to facilitate adjustment of the position of the loading head 3037.
In the above-described C-axis rotating mechanism 303, the C-axis motor 30313 is connected to the driving shaft 30311 through the C-axis speed reducer 30310; the bottom end of a driven shaft 3031 of the C-axis driven mechanism is fixedly provided with a workpiece loading head 3037, and the workpiece loading head 3037 can load the workpiece 301 by adopting glue bonding and other modes; the timing belt 3038 is wound around a driving shaft 30311 (optionally, a driving pulley, not shown) and a driven shaft 3031 (optionally, a driven pulley, not shown) respectively, for transmitting power between the driving shaft 30311 and the driven shaft 3031. When the C-axis motor 30313 rotates, the driving shaft is driven to rotate by the C-axis speed reducer 30310, and then the driven shaft 3031 is driven to rotate by the synchronous belt 3038, so that the workpiece loading head 3037 on the driven shaft 3031 is driven to rotate, and finally the workpiece 301 is driven to rotate around the C-axis. In particular, the B-axis workpiece swing frame 302 is provided with a sensor 3024 for detecting the rotation angle of the workpiece 301, and the fixed mounting sensor 3024 may be fixed to the top wall 3021 of the B-axis workpiece swing frame 302 by a nut 3025, and may be specifically brought into proximity with and aligned with the edge portion of the workpiece 301.
The utility model optimizes the installation positions of the B swinging mechanism and the C shaft rotating mechanism, wherein one of the installation positions is as follows: the intermediate cross section of the workpiece 301 is preferably aligned with the axis of the B-axis motor 3041 and the B-axis speed reducer 3042, i.e., the intermediate cross section of the workpiece 301 on the workpiece loading head 3037 is aligned with the B-axis swing axis, so that the intermediate cross section of the workpiece 301 is always on the B-axis swing axis when the B-axis swinging motor 304 drives the workpiece swing frame 302 and the workpiece 301 thereon to swing. Specifically, the mounting position of the workpiece loading head 3037 can be made to meet the assembly requirements by adjusting the adjustment nut 3035 as described above.
As shown in fig. 29 to 30, the workpiece rest sliding table includes an X-axis translation mechanism 307 and a Y-axis translation mechanism 306, wherein the X-axis translation mechanism 307 is carried on the machine bed 102 to move longitudinally, and the Y-axis translation mechanism 306 is carried on the X-axis translation mechanism 307 to move laterally. The X-axis translation mechanism 307 and the Y-axis translation mechanism 306 are driven by linear motors, so that the dynamic response is faster, as will be further described below.
The X-axis translation mechanism 307 is composed of an X-axis slide plate 3071, an X-axis slide rail 3072, an X-axis linear motor stator 3073, an X-axis linear motor rotor 3074, an X-axis motor stator base plate 3075, an X-axis saddle 3076, an X-axis stroke limiter 3077, and the like, and the specific assembly modes are as follows: the two X-axis slide rails 3072 are longitudinally mounted on an X-axis slide rail mounting portion 107 of the machine tool body 102 along the machine tool body 102, the X-axis motor stator seat plate 3075 is longitudinally mounted on an X-axis motor stator mounting portion 108 of the machine tool body 102 along the machine tool body 102, X-axis slide saddles 3076 are mounted on two sides of the X-axis slide plate 3071, the X-axis slide plate 3071 is slidably mounted on the X-axis slide rails 3072 through the X-axis slide saddles 3076, the X-axis linear motor stator 3073 is fixedly mounted on the top surface of the X-axis motor stator seat plate, and the X-axis linear motor rotor 3074 is mounted on the bottom surface of the X-axis slide plate 3071. Thus, the X-axis linear motor can drive the shaft slide 3071 to slide along the X-axis slide rail 3072. Here, an X-axis stroke limiter 3077 is further installed on the top surface of the X-axis motor stator plate 3075 so as to limit the stroke of the X-axis slide plate 3071.
The Y-axis translation mechanism 306 is composed of a Y-axis slide 3061, a Y-axis slide 3062, a Y-axis linear motor stator 3063, a Y-axis linear motor mover 3064, an X-axis slide 3071, a work rest assembly plate 3065, a Y-axis saddle 3066, a Y-axis travel limiter 3067, and the like, and the specific assembly modes are as follows: two Y-axis sliding rails 3062 are transversely assembled on the top of the X-axis sliding plate 3071 along the X-axis sliding plate 3071, Y-axis sliding seats 3066 are assembled on two sides of the Y-axis sliding plate 3061, the Y-axis sliding plate 3061 is slidably mounted on the Y-axis sliding rails 3062 through the Y-axis sliding seats 3066, a Y-axis linear motor stator 3063 is fixedly mounted on the top surface of the X-axis sliding plate 3071, a Y-axis linear motor rotor 3064 is mounted on the bottom surface of the Y-axis sliding plate 3061, and a workpiece frame base plate 3065 is arranged on the top of the Y-axis sliding plate 3061 to mount the workpiece frame support 305. Thus, the Y-axis linear motor can drive the Y-axis sliding plate 3061 to slide along the Y-axis sliding rail 3062. Here, the top surface of the X-axis slide 3071 also mounts a shaft travel limiter 3067 to limit the travel of the Y-axis slide 3061.
In the present embodiment, the Y-axis translation mechanism 306 is carried on the X-axis translation mechanism 307; it is obvious that the X-axis translating mechanism 307 may also be carried on the Y-axis translating mechanism 306, i.e., the Y-axis translating mechanism 306 and the X-axis translating mechanism 307 are upside down. The latter is an equivalent structure of the former, and will not be described in detail.
Thus, the workpiece stage device can be rapidly horizontally moved by the X-axis translation mechanism 307 and the Y-axis translation mechanism 306 of the workpiece stage slide. When the work rest is positioned below the head 201, the head 201 is moved to a certain height, and then the work 301 is swung or rotated, so that the work 301 can be cut with high precision.
The water-guided laser cutting machine head and workpiece carrier system has good processing quality and high processing efficiency, is very suitable for processing silicon carbide wafers, and has good application prospect.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that the above-mentioned preferred embodiment should not be construed as limiting the utility model, and the scope of the utility model should be defined by the appended claims. It will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the spirit and scope of the utility model, and such modifications and adaptations are intended to be comprehended within the scope of the utility model.
Claims (10)
1. The machine head device is provided with an A-axis translation mechanism to drive the machine head to vertically move along the A axis, the workpiece carrier device is provided with an X-axis translation mechanism, a Y-axis translation mechanism, a B-axis swing mechanism and a C-axis rotation mechanism to drive the whole workpiece carrier device to horizontally move along the X axis and the Y axis and drive a workpiece loading head arranged on the workpiece carrier device to swing around the B axis and rotate around the C axis, and the A-axis translation mechanism, the X-axis translation mechanism, the Y-axis translation mechanism, the B-axis swing mechanism and the C-axis rotation mechanism are respectively provided with a position detection and/or a travel limiting mechanism.
2. The water guided laser cutting machine head and workpiece carrier system of claim 1 wherein the head assembly is mounted to a machine gantry, the workpiece carrier assembly is mounted to a machine bed, the machine gantry and the machine bed are cast as one piece of mineral, and the machine gantry is located above the machine bed.
3. The head and workpiece carrier system of claim 2, wherein the workpiece carrier device is provided with a folding dust seal, and both ends of the dust seal are respectively connected with a workpiece rest sliding table of the workpiece carrier device and a dust seal baffle of the machine body.
4. The water-guided laser cutting machine head and workpiece carrier system of claim 1, wherein the a-axis translation mechanism comprises an a-axis motor, an a-axis coupler box, an a-axis drive rod support, an a-axis drive rod coupling block, an a-axis slide rail, an a-axis slide block and a head coupling plate, wherein the a-axis motor is a stepper motor, the a-axis coupler is a diaphragm coupler, the a-axis drive rod support, the a-axis coupler box and the a-axis slide rail are fixedly assembled on an a-axis seat plate, two ends of the a-axis drive rod are supported on the a-axis drive rod support, the a-axis coupler is arranged in the a-axis coupler box, the a-axis drive rod is coupled with the a-axis motor through the a-axis coupler, the a-axis slide block is slidably assembled on the a-axis slide rail, the head coupling plate is fixedly connected with the a-axis drive rod coupling block and the a-axis slide block, and the head seat plate is fixedly connected with the head coupling plate.
5. The water-guided laser cutting machine head and workpiece carrier system of claim 1, wherein the workpiece carrier device comprises a workpiece frame and a workpiece frame sliding table, the workpiece frame comprises an L-shaped workpiece frame support and an L-shaped workpiece swinging frame, the bottom wall of the workpiece frame support is fixed with the workpiece frame sliding table, the side wall of the workpiece swinging frame is rotatably arranged on the side wall of the workpiece frame support, the workpiece loading head is rotatably arranged on the top wall of the workpiece swinging frame, the workpiece swinging frame can swing around a B axis under the driving of a B axis swinging mechanism, the workpiece loading head can rotate around a C axis under the driving of a C axis rotating mechanism, and the workpiece frame sliding table can drive the workpiece frame to move horizontally on the machine table along an X axis and a Y axis under the driving of an X axis translating mechanism and a Y axis translating mechanism.
6. The head and workpiece carrier system of claim 5, wherein the B-axis oscillating mechanism comprises a B-axis motor and a B-axis speed reducer, wherein the B-axis motor is a stepper motor, the B-axis speed reducer is a turntable speed reducer, the B-axis speed reducer is penetratingly mounted in a through hole formed in a side wall of the workpiece support, a housing of the B-axis motor is fixed with a housing of the B-axis speed reducer, a power shaft of the B-axis motor is coupled with a turntable of the B-axis speed reducer, and a turntable of the B-axis speed reducer is fixedly connected with a side wall of the workpiece oscillating frame, wherein a middle cross section of a workpiece on the workpiece loading head is adjustable to be level with the B-axis oscillating axis.
7. The head and workpiece carrier system of claim 5, wherein the C-axis rotating mechanism comprises a C-axis driving mechanism and a C-axis driven mechanism mounted on a top wall of the workpiece swing frame, and the C-axis driving mechanism and the C-axis driven mechanism are driven by a driving belt to drive the workpiece loading head and the workpiece loaded by the workpiece loading head to rotate around the C-axis, wherein the driving belt is a synchronous belt.
8. The water-guided laser cutting machine head and workpiece carrier system of claim 7, wherein the C-axis driving mechanism comprises a C-axis motor, a C-axis connecting disc, a C-axis speed reducer, a driving shaft and a C-axis seat plate, wherein the C-axis motor is a stepper motor, the C-axis speed reducer is a harmonic speed reducer, the housing of the C-axis motor, the C-axis connecting disc, the housing of the C-axis speed reducer and the C-axis seat plate are connected into a whole and fixedly assembled on the top wall of the workpiece swinging frame through the C-axis seat plate, and the C-axis motor, the C-axis speed reducer and the driving shaft are sequentially connected in an axis manner, wherein a wave generator of the C-axis speed reducer is connected with a power shaft of the C-axis motor, a rigid wheel of the C-axis speed reducer is fixed with a housing of the C-axis speed reducer, a flexible wheel of the C-axis speed reducer is mounted on an output shaft of the C-axis speed reducer, and a chassis of the driving shaft is fixed with a flexible wheel of the C-axis speed reducer; the C-axis driven mechanism comprises a driven shaft, a driven seat plate I, a driven bearing I, a driven seat plate II, a driven bearing II, an adjusting nut and a workpiece loading head, wherein the driven shaft is rotatably assembled on the top wall of the workpiece swinging frame through an upper support formed by the driven seat plate I and the driven bearing I, a lower support formed by the driven seat plate II and the driven bearing II, the workpiece loading head is arranged at the bottom end of the driven shaft, and the adjusting nut is sleeved on the driven shaft and is positioned between the lower support and the workpiece loading head.
9. The water guided laser cutter head and workpiece carrier system of claim 5, wherein the X-axis translation mechanism comprises an X-axis slide plate, an X-axis slide rail, an X-axis linear motor stator, an X-axis linear motor mover, an X-axis motor stator seat plate and an X-axis saddle, the X-axis slide rail is longitudinally mounted on the top surface of the X-axis slide rail mounting portion of the machine tool along the machine tool, the X-axis motor stator seat plate is longitudinally mounted on the top surface of the X-axis motor stator mounting portion of the machine tool along the machine tool, the X-axis slide plates are mounted on the X-axis slide rail by sliding the X-axis saddle on both sides of the X-axis slide plate, the X-axis linear motor stator is fixedly mounted on the top surface of the X-axis motor stator seat plate, and the X-axis linear motor mover is mounted on the bottom surface of the X-axis slide plate.
10. The water guided laser cutter head and workpiece carrier system of claim 9, wherein the Y-axis translation mechanism comprises a Y-axis slide, a Y-axis slide rail, a Y-axis linear motor stator, a Y-axis linear motor mover, an X-axis slide, a workpiece holder assembly plate, and a Y-axis saddle, the Y-axis slide rail is assembled to the top surface of the X-axis slide along the lateral direction of the X-axis slide, the Y-axis slide is assembled to the Y-axis slide rail on both sides of the Y-axis slide, the Y-axis slide is slidably mounted to the Y-axis slide rail via the Y-axis saddle, the Y-axis linear motor stator is fixedly mounted to the top surface of the X-axis slide, the Y-axis linear motor mover is mounted to the bottom surface of the Y-axis slide, and the workpiece holder assembly plate is fixedly assembled to the top surface of the Y-axis slide to carry the workpiece holder support.
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CN202322216482 | 2023-08-17 | ||
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