CN220716772U - Cutter check out test set - Google Patents
Cutter check out test set Download PDFInfo
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- CN220716772U CN220716772U CN202322106632.3U CN202322106632U CN220716772U CN 220716772 U CN220716772 U CN 220716772U CN 202322106632 U CN202322106632 U CN 202322106632U CN 220716772 U CN220716772 U CN 220716772U
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- clamping jaw
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- 238000012360 testing method Methods 0.000 title claims abstract description 42
- 238000001514 detection method Methods 0.000 claims abstract description 45
- 230000000007 visual effect Effects 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 12
- 239000002699 waste material Substances 0.000 claims abstract description 11
- 238000012797 qualification Methods 0.000 claims abstract description 4
- 210000000078 claw Anatomy 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 20
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 abstract description 8
- 238000013461 design Methods 0.000 abstract description 5
- 238000007689 inspection Methods 0.000 abstract 3
- 238000011179 visual inspection Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 210000004907 gland Anatomy 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Abstract
The utility model belongs to the technical field of visual inspection, and particularly provides a cutter inspection device which comprises an inspection platform, wherein the inspection platform is divided into: detection area, qualification area and waste product area, be provided with on the testing platform: the feeding tool is used for clamping a tool to be detected in the detection area and conveying the tool to the test tool, the first visual sensor is used for detecting the upper surface of the tool in the conveying process, the test tool clamps and drives the tool to be detected to rotate and the second visual sensor is used for detecting the side surface of the tool in the rotating process, and the discharging tool is used for clamping the tool to be detected which is detected and conveying the tool to the qualified area or the waste area. The utility model has scientific, reasonable and compact structural design, can finish the detection of multiple types of products, has wide detection range and high detection efficiency, and is worth of application and popularization.
Description
Technical Field
The utility model relates to the technical field of visual detection devices, in particular to cutter detection equipment.
Background
Metal cutting is often performed by a machine tool, and the cutting quality is closely related to the quality of the tool. The traditional cutter designs the tool bit and the cutter arbor as integrated structure, and the tool bit needs whole change once damaging, and cutter processing cost is higher and is realized the cutter arbor part, and this prior art designs tool bit and cutter arbor for detachable construction, if change the demand, directly trade the tool bit can, very big cost is saved. As shown in fig. 6 of the specification and fig. 7 of the specification: the rotary tool bit for a certain machine tool is detachably connected with a tool bar, is provided with a plurality of cutting edges, has uncertain cutting edge positions and needs to detect parameters such as appearance, size, cutting edge shape, surface coating quality and the like before leaving a factory. The detection equipment of traditional cutter includes physical type check out test set and infrared ray check out test set, and physical type check out test set detects the function singleness, can't detect the tool bit of complicated, irregular of structure such as, and infrared ray check out test set is higher to the detection environment requirement, very easily because impurity interference mistake in the testing process touches alarm device, and to the same class of product of model more, detection scope is limited, detection efficiency is not high. For this purpose, the present application is presented.
Disclosure of Invention
In order to solve the defects in the prior art, the utility model provides cutter detection equipment.
The technical scheme of the utility model is realized as follows:
the utility model provides a cutter check out test set, includes a testing platform, and testing platform divides into: detection area, qualification area and waste product area, be provided with on the testing platform: the feeding tool is used for clamping a tool to be detected in the detection area and conveying the tool to the test tool, the first visual sensor is used for detecting the upper surface of the tool in the conveying process, the test tool clamps and drives the tool to be detected to rotate and the second visual sensor is used for detecting the side surface of the tool in the rotating process, and the discharging tool is used for clamping the tool to be detected which is detected and conveying the tool to the qualified area or the waste area.
Preferably, the material loading frock includes: the first X-axis, the first Y-axis, the first Z-axis and the feeding claw, the first visual sensor and the feeding claw are both fixed on the first Z-axis and the first visual sensor is located right above the feeding claw.
Further, the device also comprises a locating pin and an correlation sensor.
Preferably, the test fixture comprises: clamping jaw cylinder, gyration mounting bracket and rotation motor are provided with the clamping jaw that is used for pressing from both sides to get the cutter that waits to detect on the clamping jaw cylinder, and second vision sensor level sets up and towards the clamping jaw top, and second vision sensor height-adjustable, rotation motor pass through gyration mounting bracket and clamping jaw cylinder coaxial coupling, are provided with photoelectric switch on the gyration mounting bracket.
Further, the clamping jaw cylinder is a three-jaw cylinder, and the clamping jaw is specifically of a cuboid structure.
Still further, the bottom surface portion of the rectangular parallelepiped structure extends inward to form a clamping member, and the cross section of the clamping member is triangular.
Preferably, the unloading tool comprises: the second X-axis, the second Y-axis, the second Z-axis and the discharge claw.
Compared with the prior art, the utility model has scientific, reasonable and compact structural design, can finish the detection of multiple types of products, has wide detection range and high detection efficiency, and is worth of application and popularization.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of a detection platform according to the present utility model;
FIG. 2 is an enlarged schematic view of the structure shown at A in FIG. 1;
FIG. 3 is a schematic structural diagram of the test fixture of FIG. 1;
FIG. 4 is a schematic view of the jaw cylinder of FIG. 3;
FIG. 5 is a schematic view of the present utility model;
FIG. 6 is a schematic view of a prior art rotary cutter head;
fig. 7 is another schematic diagram of fig. 6.
In the figure: n, a material containing disc; n1, a material containing hole; n2, positioning holes; B. a display screen; C. a touch screen; D. an emergency stop button; E. an alarm lamp; 1. a detection zone; 2. a qualified zone; 3. a waste area; 4. feeding tools; 41. a first X-axis; 42. a first Y-axis; 43. a first Z-axis; 44. a feeding claw; 45. a correlation sensor; 5. testing a tool; 51. a clamping jaw cylinder; 511. a clamping jaw; 52. a rotating tray; 53. a bearing gland; 54. a bearing seat; 55. a sensor mounting plate; 56. an optoelectronic switch; 57. a rotary mounting frame; 58. a rotary motor; 6. a first vision sensor; 7. a second vision sensor; 71. a light source I; 72. a light source II; 8. unloading tools; 81. a second Y-axis; 82. a second X-axis; 83. a second Z-axis; 84. a discharge claw; 9. and (5) positioning pins.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1-4: the utility model provides a cutter check out test set, includes a testing platform, testing platform divides into: detection zone 1, pass through district 2 and waste region 3, all set up flourishing charging tray N in detection zone 1, pass through flourishing material hole N1 that its surface set up on the flourishing charging tray N of detection zone 1 and place and wait to detect the cutter (specifically including tool bit and cutter arbor, the tool bit can be dismantled and connect on the cutter arbor, the cutter arbor sets up perpendicularly in flourishing material hole N1, this application specifically is used for detecting the tool bit), pass through district 2 and waste region 3 flourishing charging tray N is empty disc, be used for holding the qualified cutter of detection and detection failure respectively, be provided with on the testing platform: a feeding tool 4, a testing tool 5 and a discharging tool 8;
the feeding tool 4 is provided with a first visual sensor 6, and the feeding tool 4 is used for clamping a tool to be detected in the detection area 1 and conveying the tool to the test tool 5, and the first visual sensor 6 is used for detecting the upper surface of the tool in the conveying process;
the testing tool 5 is provided with a second visual sensor 7, the testing tool 5 clamps and drives the tool to be detected to rotate, and the second visual sensor 7 detects the side surface of the tool to be detected in the rotation process;
the unloading tool 8 is used for clamping the to-be-detected tool after detection and conveying the to-be-detected tool to the qualified area 2 or the waste area 3.
Working principle: the tool to be detected is positioned on a conveyor belt in the detection area 1 through a material containing disc N, reaches the vicinity of the feeding tool 4 through the conveyor belt, is clamped by the feeding tool 4 and is conveyed to the testing tool 5, and in the conveying process, the first visual sensor 6 detects the upper surface of the tool; after the material is conveyed to the test tool 5, the test tool 5 drives the material to rotate, the second visual sensor 7 completes the detection of the side surface of the material in the rotation process, and the material is clamped by the unloading tool 8 and conveyed to the material containing disc N of the qualified area 2 or the waste area 3 after the detection is completed.
It should be noted that: in order to ensure that the first vision sensor 6 and the second vision sensor 7 are in a good working environment, the periphery of the first vision sensor 6 is provided with an annular light source in a surrounding mode, the opposite face of the second vision sensor 7 is provided with a strip-shaped light source II 72 besides the periphery of the annular light source I71, and the design is beneficial to the second vision sensor 7 to detect the side face of a cutter more clearly, efficiently and high-quality.
In addition, in specific practice, as shown in fig. 5: above-mentioned testing platform's below sets up bearing structure, top and sets up the safety cover, and the top of safety cover sets up display screen B and alarm lamp E, and display screen B is used for showing information such as testing process, detected data, testing result, and alarm lamp E is used for fault alarm, and the front of safety cover sets up touch-sensitive screen C for information such as the detection parameter of input different grade type product. In addition, in order to facilitate the observation or daily maintenance of the working condition of the detection platform, four sides of the protection cover are preferably provided with a side-by-side door structure capable of being opened and closed. The above-described structure is not an improvement of the present utility model and may be provided with reference to the prior art.
Illustratively, the loading fixture 4 includes: first X to axle 41, first Y to axle 42, first Z to axle 43 and material loading claw 44, but first Y to axle 42 sets up with first X to axle 41 is perpendicular and along X axle sliding connection in the horizontal direction, but first Z to axle 43 sets up perpendicularly with first Y to axle 42 and along Y axle sliding connection in the horizontal direction, but first vision sensor 6 and material loading claw 44 all are fixed in first Z to axle 43, but material loading claw 44 and first Z to axle 43 sliding connection realize the removal of material loading claw 44 in the Z axle direction, but first vision sensor 6 all is located the material loading claw 44 under any state. The feeding claw 44 is not limited in structure, any prior art that can realize clamping a tool to be detected (specifically clamping a tool bar of the tool to be detected) can be used, and after the tool to be detected is clamped, three-way movement is realized through cooperation of the first X-axis 41, the first Y-axis 42 and the first Z-axis 43 and finally the tool to be tested is moved to the position of the test fixture 5, and in the process, the first vision sensor 6 (specifically a camera) completes detection of the upper surface of the tool to be detected. The movement between the first X-axis 41, the first Y-axis 42, and the first Z-axis 43 may specifically be a motor and ball screw structure, or may be any other conventional technique capable of achieving linear sliding.
Further, in the above example, the automatic feeding device further comprises a positioning pin 9 and an correlation sensor 45, wherein the positioning pin 9 is specifically arranged at the position, close to the feeding tool 4, of the detection area 1, the correlation sensor 45 is fixed on one side of the feeding claw 44, and automatic and accurate feeding is achieved through the positioning pin 9 and the correlation sensor 45. The structure that corresponds locating pin 9 in the side of flourishing charging tray N is provided with locating hole N2, reaches in the locating hole N2 after the locating pin 9 stretches into the assigned position when charging tray N realizes the location to target charging tray N, and afterwards the material loading claw 44 removes and the centre gripping waits to detect the cutter, through the centre gripping position of the cutter that the butt shot sensor 45 response was held in order to control material loading claw 44, finally ensures the commonality of material loading claw 44 to the cutter of different models.
Illustratively, the test fixture 5 includes: the clamping jaw cylinder 51, the rotary mounting frame 57 and the rotary motor 58 (preferably a servo motor) are arranged on the clamping jaw cylinder 51, the clamping jaw 511 is used for clamping the tool to be detected clamped by the feeding claw 44, the second vision sensor 7 is horizontally arranged and faces to the upper side of the clamping jaw 511, the height of the second vision sensor 7 is adjustable (without limitation, any existing structure capable of realizing the height adjustment can be adopted, and the universality of the utility model is mainly met), the rotary motor 58 is coaxially connected with the clamping jaw cylinder 51 through the rotary mounting frame 57, and the rotary mounting frame 57 is provided with the photoelectric switch 56 for assisting in realizing the automatic test.
Specifically, the rotary mounting frame 57 is composed of a rotary motor mounting plate, two vertical plates oppositely arranged on the upper surface of the rotary motor mounting plate and a fixing plate fixedly connected to the upper ends of the two vertical plates, the rotary motor 58 is fixed on the rotary motor mounting plate, a connecting shaft is arranged on the clamping jaw cylinder 51, an output shaft of the rotary motor 58 passes through the rotary motor mounting plate and then is coaxially connected with the connecting shaft through a coupler, a bearing is arranged outside the connecting shaft, the bearing comprises a bearing seat 54 and a bearing gland 53 arranged above the bearing seat 54, the bearing seat 54 is fixed on the fixing plate, the bottom of the clamping jaw cylinder 51 is arranged on the bearing seat 54 through a rotary tray 52, a sensor mounting plate 55 is arranged on the fixing plate, and the photoelectric switch 56 is arranged on the sensor mounting plate 55.
Further, in the above example, the jaw cylinder 51 is specifically a three-jaw cylinder, and the 3 jaws 511 are uniformly distributed and have an included angle of 120 ° with each other.
In the above example, the bottom surface of the rectangular parallelepiped structure extends inward to form a clamping member, the cross section of the clamping member is triangular, and when the diameter of the cutter bar is larger, the clamping member is located on the upper surfaces of the three clamping members and clamped by the three opposite sides of the rectangular parallelepiped structure; when the diameter of the cutter bar is smaller, the side surfaces of the cutter bar are directly clamped by the free ends of the three clamping pieces. Through the clamping piece with the structure, the utility model can realize the detection of series of cutters with different specifications and larger span, and has wider application range.
Illustratively, the discharge tooling 8 includes: the second X-axis 82, the second Y-axis 81, the second Z-axis 83 and the discharging claw 84, wherein the second Z-axis 83 is perpendicular to the second X-axis 82 and is slidably connected along the X-axis in the horizontal direction, the second Y-axis 81 is perpendicular to the second X-axis 82 and is slidably connected along the X-axis in the horizontal direction, and the discharging claw 84 is slidably connected on the second Z-axis 83 to realize the movement of the discharging claw 84 in the Z-axis direction.
The structure of the discharging claw 84 is not limited, any prior art that can clamp the tool to be detected can be used, after the tool to be detected is clamped, the discharging claw is moved in three directions through the cooperation of the second Y-axis 81, the second X-axis 82 and the second Z-axis 83 and finally moved to the qualified area 2 or the reject area 3, the clamped qualified product is placed in the qualified area 2, and the clamped unqualified product is placed in the reject area 3. The movement between the second Y-axis 81, the second X-axis 82, and the second Z-axis 83 may specifically be a motor and ball screw structure, or may be any other conventional technique capable of achieving linear sliding.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model. The technical details of the utility model not described in detail are all prior art.
Claims (7)
1. A tool detection apparatus, characterized in that: the detection platform is divided into: detection zone (1), qualification area (2) and waste product area (3), be provided with on the testing platform: feeding frock (4), test fixture (5) and unloading frock (8), be provided with first vision sensor (6) on feeding frock (4), be provided with second vision sensor (7) on test fixture (5), feeding frock (4) are used for pressing from both sides to get the cutter that waits to detect in detection zone (1) and carry test fixture (5) department and detect its upper surface by first vision sensor (6) in transportation process, test fixture (5) centre gripping and drive wait to detect the cutter rotation and detect its side at rotation in-process by second vision sensor (7), unloading frock (8) are used for pressing from both sides to get the cutter that waits to detect of accomplishing the detection and carry to qualification area (2) or waste region (3).
2. The tool detection apparatus according to claim 1, wherein: the material loading frock (4) includes: the feeding device comprises a first X-direction shaft (41), a first Y-direction shaft (42), a first Z-direction shaft (43) and a feeding claw (44), wherein a first visual sensor (6) and the feeding claw (44) are both fixed on the first Z-direction shaft (43), and the first visual sensor (6) is located right above the feeding claw (44).
3. The tool detection apparatus according to claim 2, wherein: also comprises a locating pin (9) and an correlation sensor (45).
4. The tool detection apparatus according to claim 1, wherein: the test fixture (5) comprises: clamping jaw cylinder (51), gyration mounting bracket (57) and rotation motor (58), be provided with on clamping jaw cylinder (51) and be used for pressing from both sides clamping jaw (511) of taking the cutter that waits to detect, second vision sensor (7) level setting just towards clamping jaw (511) top, second vision sensor (7) height-adjustable, rotation motor (58) are provided with photoelectric switch (56) on gyration mounting bracket (57) through gyration mounting bracket (57) and clamping jaw cylinder (51) coaxial coupling.
5. The tool detection apparatus according to claim 4, wherein: the clamping jaw air cylinder (51) is a three-jaw air cylinder, and the clamping jaw (511) is specifically of a cuboid structure.
6. The tool detection apparatus according to claim 5, wherein: the bottom surface part of the cuboid structure inwards extends to form a clamping piece, and the cross section of the clamping piece is triangular.
7. The tool detection apparatus according to claim 1, wherein: the frock of unloading (8) include: a second X-axis (82), a second Y-axis (81), a second Z-axis (83) and a discharge claw (84).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322106632.3U CN220716772U (en) | 2023-08-07 | 2023-08-07 | Cutter check out test set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322106632.3U CN220716772U (en) | 2023-08-07 | 2023-08-07 | Cutter check out test set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220716772U true CN220716772U (en) | 2024-04-05 |
Family
ID=90487594
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322106632.3U Active CN220716772U (en) | 2023-08-07 | 2023-08-07 | Cutter check out test set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220716772U (en) |
-
2023
- 2023-08-07 CN CN202322106632.3U patent/CN220716772U/en active Active
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