CN220684138U - Card conveying and overturning mechanism - Google Patents
Card conveying and overturning mechanism Download PDFInfo
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- CN220684138U CN220684138U CN202321528519.8U CN202321528519U CN220684138U CN 220684138 U CN220684138 U CN 220684138U CN 202321528519 U CN202321528519 U CN 202321528519U CN 220684138 U CN220684138 U CN 220684138U
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- card conveying
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- 230000007246 mechanism Effects 0.000 title claims abstract description 48
- 230000007306 turnover Effects 0.000 claims abstract description 45
- 230000000149 penetrating effect Effects 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000012545 processing Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
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Abstract
The utility model discloses a card conveying turnover mechanism, which comprises a frame, wherein a rotatable first roller set is arranged at the front end of the frame along the card conveying direction, the first roller set consists of a first upper roller and a first lower roller which are arranged at intervals up and down along the vertical direction, the turnover mechanism is arranged at the rear end of the frame along the card conveying direction, a second roller set is fixedly connected to the turnover mechanism through a U-shaped piece, and the second roller set consists of a second upper roller and a second lower roller which are arranged at intervals; a driving motor is also arranged on the frame and used for driving the first upper roller to rotate, the first upper roller drives the first lower roller to rotate, upper belts are arranged on the first upper roller and the second upper roller, and lower belts are arranged on the first lower roller and the second lower roller; the limiting barrels with two openings at the two ends are fixed on a frame between the first roller set and the turnover mechanism along the card conveying direction, and the upper belt and the lower belt are respectively arranged in the limiting barrels in a penetrating mode.
Description
Technical field:
the utility model relates to the technical field of card manufacturing, in particular to a card conveying and overturning mechanism.
The background technology is as follows:
the information recorded by the cards such as bank debit cards and credit cards is more and more, the development is going to be intelligent and multifunctional, and the cards are changed into intelligent cards, and in the production process of the intelligent cards, related treatments (such as lithographical printing, code printing, thermoprinting and the like) are usually required to be carried out on both surfaces of the cards, so that the cards need to be turned over when the cards are conveyed among different processing stations.
The existing card manufacturing and processing mode comprises the following steps: firstly, after finishing the processing procedure of the upper surface of the card, the batch of semi-finished products are turned over manually to process the lower surface of the card, so that the front and back surface of the card are finished, the operation is complex, the time is wasted, the mistakes are easy to make, and the efficiency is low. Second, adopt card conveying mechanism and card tilting mechanism to make the card advance after card tilting mechanism accomplishes the upset when needs card tilting, continue to get into card conveying mechanism and carry, get into corresponding processing procedure, equipment cost is high, turns over the card earlier and carries again for process time extension influences production efficiency, and in card conveying process, the card breaks away from orbital problem easily appears.
The utility model comprises the following steps:
the utility model aims to provide a card conveying turnover mechanism, which solves the problems of complicated operation, easy error, high equipment cost, prolonged processing time and low efficiency of the existing card manufacturing and processing mode.
The utility model is implemented by the following technical scheme: a card conveying and overturning mechanism comprises a frame, a driving motor, a first roller set, an overturning mechanism, a second roller set, an upper belt and a lower belt;
the front end of the rack is provided with a rotatable first roller set along the card conveying direction, the first roller set consists of a first upper roller and a first lower roller which are arranged at intervals up and down along the vertical direction, the rear end of the rack is provided with a turnover mechanism along the card conveying direction, the turnover mechanism is fixedly connected with a second roller set through a U-shaped piece, and the second roller set consists of a second upper roller and a second lower roller which are arranged at intervals;
the machine frame is also provided with a driving motor, an output shaft of the driving motor is in transmission connection with a shaft of the first upper roller, a shaft of the first upper roller is in transmission connection with a shaft of the first lower roller, the first upper roller and the second upper roller are provided with upper belts, and the first lower roller and the second lower roller are provided with lower belts.
Preferably, the frame includes first riser, second riser and the bottom plate that the level set up the bottom plate front end is vertical and parallel arrangement first riser with the second riser, first riser with rotate between the second riser and wear to be equipped with first last roller with first roller down, first last roller with first roller down all sets up with card direction of delivery is perpendicular.
Preferably, a transverse plate is fixed between the first vertical plate and the second vertical plate above the first upper roller, the transverse plate is provided with a driving motor, and an output shaft of the driving motor and a shaft of the first upper roller penetrate through the first vertical plate and are in transmission connection through a belt pulley and a transmission belt.
Preferably, the turnover mechanism comprises a box body, a vortex rod, a worm wheel and a turnover motor, the box body is vertically arranged on the bottom plate, the worm is arranged in the box body perpendicular to the conveying direction of the card, the turbine is arranged in the box body below the worm, two ends of the turbine are respectively rotated and penetrated on the inner wall of the box body, the turnover motor is fixed outside the box body, an output shaft of the turnover motor is fixedly connected with the worm, and the worm is meshed with the turbine.
Preferably, a through hole is formed in the bottom plate of the U-shaped piece, one end of the turbine penetrates through the bearing and is fixedly connected with the bottom plate of the U-shaped piece, the center of the through hole is aligned with the center of the inner ring of the turbine, and the second upper roller and the second lower roller are rotatably arranged between the two side plates of the U-shaped piece.
Preferably, the card feeding device further comprises a limiting cylinder with two open ends, wherein the limiting cylinder is fixed on the frame between the first roller set and the turnover mechanism along the card conveying direction, and the upper belt and the lower belt are all arranged in the limiting cylinder in a penetrating manner.
Preferably, the limiting cylinder is formed by hinging an upper arc-shaped plate and a lower arc-shaped plate.
Preferably, the width of the upper belt and the lower belt are both smaller than the width of the card.
Preferably, the widths of the upper belt and the lower belt are 30-40mm, respectively.
The utility model has the advantages that: the utility model is provided with a frame, a driving motor, a first roller group, a turnover mechanism, a second roller group, an upper belt and a lower belt, wherein the driving motor drives the first upper roller to rotate, the first upper roller rotates to drive the upper belt to rotate, and the upper belt rotates to drive the second upper roller to rotate, so that the upper belt is horizontally conveyed; simultaneously, first roller rotation down is driven to first roller, and first roller rotation down drives the lower belt and rotates down and drive the second lower roller and rotate, makes lower belt horizontal transfer, and through last belt, lower belt clamp card make its along belt length direction removal, realizes the purpose that the card was carried, and tilting mechanism is used for changing the direction of second roller group, realizes the purpose that the card was accomplished the upset in the transportation.
The second, the turnover mechanism of the utility model comprises a box body, a turbine, a worm and a turnover motor, when the front and the back of the card are respectively operated, the card conveying turnover mechanism can be installed between different card processing stations, when the card is required to be conveyed, the first roller set and the second roller set are arranged in parallel, the second lower roller is positioned under the second upper roller, when the card is required to be turned, the worm is driven to rotate by the turnover motor, the turbine is driven to rotate by the rotation of the worm, the U-shaped piece is driven to rotate by the rotation of the turbine, the direction of the second roller set is rotated by 180 degrees, the second upper roller is ensured to be positioned under the second lower roller, the card is turned over in the conveying process, the use equipment is less, the operation is simple, the error is difficult to occur, the processing time can be shortened, and the production efficiency is improved.
Third, the utility model is provided with a limiting cylinder, the limiting cylinder is fixed on a frame between the first roller set and the turnover mechanism along the card conveying direction through the supporting legs, the upper belt and the lower belt are respectively arranged in the limiting cylinder in a penetrating way, and the limiting cylinder is arranged to prevent the upper belt and the lower belt from being separated in the card conveying process.
Description of the drawings:
in order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic view of a state in which the limiting cylinder, the upper belt, the lower belt and the transmission belt are not installed.
Fig. 3 is a cross-sectional view of fig. 2.
Fig. 4 is a schematic view of a state when the card is conveyed without the limiting cartridge.
The components in the drawings are marked as follows: the machine frame comprises a frame body 1, a first vertical plate 1.1, a second vertical plate 1.2, a bottom plate 1.3, a driving motor 2, a first roller set 3, a first upper roller 3.1, a first lower roller 3.2, a turnover mechanism 4, a box body 4.1, a worm 4.2, a turbine 4.3, a turnover motor 4.4, a second roller set 5, a second upper roller 5.1, a second lower roller 5.2, an upper belt 6, a lower belt 7, a limiting cylinder 8, an upper arc plate 8.1, a lower arc plate 8.2, a transverse plate 9, a bearing 10, a supporting plate 11, a U-shaped part 12, a through hole 12.1, a supporting leg 13 and a driving belt 14.
The specific embodiment is as follows:
the following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1-4, a card conveying turnover mechanism comprises a frame 1, a driving motor 2, a first roller set 3, a turnover mechanism 4, a second roller set 5, an upper belt 6, a lower belt 7 and a limiting cylinder 8 with two open ends;
the machine frame 1 comprises a first vertical plate 1.1, a second vertical plate 1.2 and a bottom plate 1.3 which is horizontally arranged, wherein the first vertical plate 1.1 and the second vertical plate 1.2 are vertically and parallelly arranged at the front end of the bottom plate 1.3 along the card conveying direction, a rotatable first roller set 3 is arranged between the first vertical plate 1.1 and the second vertical plate 1.2, the first roller set 3 consists of a first upper roller 3.1 and a first lower roller 3.2 which are vertically and alternately arranged, the first lower roller 3.2 is positioned under the first upper roller 3.1, and the first upper roller 3.1 and the first lower roller 3.2 are both vertically arranged with the card conveying direction;
be fixed with diaphragm 9 between first riser 1.1 and the second riser 1.2 of roller 3.1 top on first, install driving motor 2 on the diaphragm 9, set up diaphragm 9 and be used for placing driving motor 2, play the effect of reinforcing overall structure stability simultaneously, driving motor 2's output shaft and the axle of roller 3.1 on first all pass frame 1 and pass through belt pulley, drive belt 14 transmission connection, specifically do: the output shaft of the driving motor 2 and the shaft of the first upper roller 3.1 pass through the frame 1 to be respectively provided with belt pulleys, the two belt pulleys are provided with transmission belts 14 in a meshed manner, the driving motor 2 drives the first upper roller 3.1 to rotate, the other end of the shaft of the first upper roller 3.1 and the other end of the shaft of the first lower roller 3.2 also pass through the frame 1 to be respectively provided with gears, the two gears are in meshed transmission connection, and the first upper roller 3.1 drives the first lower roller 3.2 to rotate;
the card conveying machine comprises a rack 1, a turnover mechanism 4 is arranged at the rear end of the rack 1 along the card conveying direction, the turnover mechanism 4 is used for changing the direction of a second roller set 5, the turnover mechanism 4 comprises a box body 4.1, a worm 4.2, a turbine 4.3 and a turnover motor 4.4, the box body 4.1 is vertically arranged on a bottom plate 1.3, the worm 4.2 is arranged in the box body 4.1 perpendicular to the card conveying direction, the turbine 4.3 is arranged in the box body 4.1 below the worm 4.2, two ends of the turbine 4.3 are respectively arranged on the box body 4.1 in a penetrating manner and are respectively connected with the inner wall of the box body 4.1 through bearings 10, the outer wall of the end part of the turbine 4.3 is tightly matched with the inner ring of the bearings 10, the outer ring of the bearings 10 is fixedly connected with the box body 4.1, the output shaft of the turnover motor 4.4 is fixedly connected with the worm 4.2 through a supporting plate 11, the worm 4.2 is meshed with the turbine 4.3, and the turnover motor 4.4 is used for driving the worm 4.2 to rotate, and the worm 4.2 rotates to drive the turbine 4.3;
the turnover mechanism 4 is fixedly connected with a second roller set 5 through a U-shaped part 12, a through hole 12.1 is formed in the bottom plate of the U-shaped part 12, one end of a turbine 4.3 penetrates through a bearing 10 to be fixedly connected with the bottom plate of the U-shaped part 12, the center of the through hole 12.1 is aligned with the center of the inner ring of the turbine 4.3, a rotatable second roller set 5 is arranged between two side plates of the U-shaped part 12, the second roller set 5 consists of a second upper roller 5.1 and a second lower roller 5.2 which are arranged at intervals, the turbine 4.3 rotates to drive the U-shaped part 12 to rotate, so that the direction of the second roller set 5 is changed, the purpose of turnover of a card is achieved, when the card is conveyed, the first roller set 3 and the second roller set 5 are arranged in parallel, the second lower roller 5.2 is positioned under the second upper roller 5.1, and when the card is turned over, the second upper roller 5.1 is positioned under the second lower roller 5.2;
the first upper roller 3.1 and the second upper roller 5.1 are provided with an upper belt 6, the width of the upper belt 6 is 30-40mm, the width of the upper belt 6 is smaller than the width of a card, the second upper roller 5.1 is used as a driven roller, the first upper roller 3.1 rotates to drive the upper belt 6 to rotate, the upper belt 6 rotates to drive the second upper roller 5.1 to rotate, the upper belt 6 is horizontally conveyed, the first lower roller 3.2 and the second lower roller 5.2 are provided with a lower belt 7, the width of the lower belt 7 is 30-40mm, the width of the lower belt 7 is smaller than the width of the card, the first lower roller 3.2 rotates to drive the lower belt 7 to rotate, the lower belt 7 rotates to drive the second lower roller 5.2 to rotate, the lower belt 7 is clamped by the upper belt 6 and the lower belt 7 to horizontally convey the card along the length direction of the belt, and the purpose of conveying the card is achieved;
the limiting cylinder 8 is formed by hinging an upper arc-shaped plate 8.1 and a lower arc-shaped plate 8.2, the situation in the limiting cylinder 8 is conveniently opened and observed, the limiting cylinder 8 is fixed on the bottom plate 1.3 between the first roller set 3 and the turnover mechanism 4 along the card conveying direction through the supporting legs 13, the upper belt 6 and the lower belt 7 are all arranged in the limiting cylinder 8 in a penetrating way, and the inner wall of the limiting cylinder 8 is contacted with the edge of a card to prevent the upper belt 6 and the lower belt 7 from being separated in the card conveying process.
The working process comprises the following steps: the utility model is arranged between different card processing stations, when the upper surface of a card needs to be subjected to lithograph, code printing and thermoprinting, the first roller group 3 and the second roller group 5 of the first card conveying turnover mechanism 4 are arranged in parallel, the second lower roller 5.2 is positioned under the second upper roller 5.1, the driving motor 2 is started to drive the first upper roller 3.1 to rotate, the first upper roller 3.1 rotates to drive the upper belt 6 to rotate, and the upper belt 6 rotates to drive the second upper roller 5.1 to rotate, so that the upper belt 6 is horizontally conveyed; simultaneously, the first upper roller 3.1 drives the first lower roller 3.2 to rotate, the first lower roller 3.2 rotates to drive the lower belt 7 to rotate, the lower belt 7 rotates to drive the second lower roller 5.2 to horizontally convey the lower belt 7, the upper belt 6 and the lower belt 7 clamp the card to move into the limit cylinder 8 along the length direction of the belt, the card is prevented from being separated from the conveying track, the card coming out of the limit cylinder 8 sequentially passes through the turbine 4.3 of the turnover mechanism 4 and the through hole 12.1 of the U-shaped piece 12 to be conveyed to the tail ends of the upper belt 6 and the lower belt 7, and finally enters a processing station on the upper surface of the card;
when the lower surface of a card needs to be subjected to lithograph, coding and thermoprinting, a turnover motor 4.4 of a second card conveying turnover mechanism 4 is started, the turnover motor 4.4 drives a worm 4.2 to rotate, the worm 4.2 rotates to drive a turbine 4.3 to rotate, the turbine 4.3 rotates to drive a U-shaped part 12 to rotate 180 degrees, the direction of a second roller set 5 is changed, the first roller set 3 and the second roller set 5 are ensured to be arranged in parallel, a second upper roller 5.1 is positioned under the second lower roller 5.2, a corresponding driving motor 2 is started, the conveying process is continued, and the card is turned 180 degrees in the conveying process and finally enters a processing station of the lower surface of the card;
when the upper surface of the card needs to be continuously processed, the next card conveying and overturning mechanism 4 only needs to enter the corresponding processing station, and finally the processing and manufacturing of the card are finished.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (9)
1. The card conveying and overturning mechanism is characterized by comprising a frame, a driving motor, a first roller set, an overturning mechanism, a second roller set, an upper belt and a lower belt;
the front end of the rack is provided with a rotatable first roller set along the card conveying direction, the first roller set consists of a first upper roller and a first lower roller which are arranged at intervals up and down along the vertical direction, the rear end of the rack is provided with a turnover mechanism along the card conveying direction, the turnover mechanism is fixedly connected with a second roller set through a U-shaped piece, and the second roller set consists of a second upper roller and a second lower roller which are arranged at intervals;
the machine frame is also provided with a driving motor, an output shaft of the driving motor is in transmission connection with a shaft of the first upper roller, a shaft of the first upper roller is in transmission connection with a shaft of the first lower roller, the first upper roller and the second upper roller are provided with upper belts, and the first lower roller and the second lower roller are provided with lower belts.
2. The card conveying and overturning mechanism according to claim 1, wherein the rack comprises a first vertical plate, a second vertical plate and a bottom plate which is horizontally arranged, the front end of the bottom plate is vertical and is parallel to the first vertical plate and the second vertical plate, the first upper roller and the first lower roller are rotatably arranged between the first vertical plate and the second vertical plate in a penetrating mode, and the first upper roller and the first lower roller are perpendicular to the card conveying direction.
3. The card conveying turnover mechanism according to claim 2, wherein a transverse plate is fixed between the first vertical plate and the second vertical plate above the first upper roller, the transverse plate is provided with the driving motor, and the output shaft of the driving motor and the shaft of the first upper roller penetrate through the first vertical plate and are in transmission connection through a belt pulley and a transmission belt.
4. A card conveying turnover mechanism according to any one of claims 2 or 3 and comprising a box body, a worm, a turbine and a turnover motor, wherein the box body is vertically arranged on the bottom plate, the worm is arranged in the box body perpendicular to the card conveying direction, the turbine is arranged in the box body below the worm, two ends of the turbine respectively rotate and penetrate through the inner wall of the box body, the turnover motor is fixed outside the box body, an output shaft of the turnover motor is fixedly connected with the worm, and the worm is meshed with the turbine.
5. The card conveying and overturning mechanism according to claim 4, wherein a through hole is formed in a bottom plate of the U-shaped piece, one end of the turbine penetrates through a bearing to be fixedly connected with the bottom plate of the U-shaped piece, the center of the through hole is aligned with the center of an inner ring of the turbine, and the second upper roller and the second lower roller are rotatably arranged between two side plates of the U-shaped piece in a penetrating mode.
6. The card conveying and overturning mechanism according to claim 1, further comprising a limiting cylinder with two open ends, wherein the limiting cylinder is fixed on the frame between the first roller set and the overturning mechanism along the card conveying direction, and the upper belt and the lower belt are respectively arranged in the limiting cylinder in a penetrating manner.
7. The card transport turnover mechanism of claim 6 in which said limiting cylinder is formed by hinging an upper arcuate plate and a lower arcuate plate.
8. The card transport inverter mechanism of claim 1, wherein the widths of the upper and lower belts are each less than the width of a card.
9. A card transport turnover mechanism as set forth in claim 1 or 8 in which the widths of said upper and lower belts are 30-40mm, respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321528519.8U CN220684138U (en) | 2023-06-15 | 2023-06-15 | Card conveying and overturning mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321528519.8U CN220684138U (en) | 2023-06-15 | 2023-06-15 | Card conveying and overturning mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220684138U true CN220684138U (en) | 2024-03-29 |
Family
ID=90369220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321528519.8U Active CN220684138U (en) | 2023-06-15 | 2023-06-15 | Card conveying and overturning mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220684138U (en) |
-
2023
- 2023-06-15 CN CN202321528519.8U patent/CN220684138U/en active Active
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