CN220671457U

CN220671457U - High-efficient check out test set of industry electric automatization device

Info

Publication number: CN220671457U
Application number: CN202321539277.2U
Authority: CN
Inventors: 袁开福; 袁汶希; 朱黎霞; 柳舒晴; 张腾熠
Original assignee: Guangxun Testing Guangdong Co ltd
Current assignee: Guangxun Testing Guangdong Co ltd
Priority date: 2023-06-16
Filing date: 2023-06-16
Publication date: 2024-03-26
Anticipated expiration: 2033-06-16

Abstract

The utility model relates to high-efficiency detection equipment of an industrial electric automation device, which belongs to the technical field of automatic device monitoring equipment and comprises a rack and a control module, wherein a clamping assembly and a detection assembly are arranged at the top of the rack, the clamping assembly comprises a plurality of clamping plates, any clamping plate is connected with the rack through telescopic rods, the control module is electrically connected with the telescopic rods and instructs the telescopic rods to stretch out and draw back, the detection assembly comprises a overlook detector and a side view detector, the overlook detector is arranged above the clamping assembly, the side view detector is arranged on one side of the clamping assembly, the side view detector comprises a vertical slide rail and a functional block, the overlook detector comprises a horizontal slide rail and the functional block, the two functional blocks are arranged on the corresponding slide rail in a sliding manner and are provided with probes, the two probes are all used for detecting a device to be detected in the clamping assembly, and the probes are electrically connected with the control module and upload detection data; it has the characteristics of high detection efficiency.

Description

High-efficient check out test set of industry electric automatization device

Technical Field

The utility model belongs to the technical field of monitoring equipment of automatic devices, and particularly relates to high-efficiency detection equipment of an industrial electric automatic device.

Background

Electrical automation is an emerging subject in the field of electrical information, and one of the most important application results is industrial electrical automation devices, which are closely related to people's daily lives.

The industrial electrical automation device needs to be detected in the production process, detection equipment needs to be introduced for automatic detection, for example, chinese patent CN214669218U discloses a detection device of industrial electrical automation equipment, the detection device comprises a frame and a supporting baffle plate fixedly connected with the middle of the front side of the frame, a round detection table is fixedly connected to the top of the supporting baffle plate, limit components are slidingly connected to the four sides of the top of the round detection table through grooves, each limit component comprises a limit block slidingly connected with the inner surface of the groove, a pull rod is fixedly connected to one side of each limit block, a traction rope is fixedly connected to one side of each pull rod, a spring is sleeved on the surface of each pull rod and positioned in the groove, the four limit components can be connected into a whole through a rope collecting rotating wheel, the four limit components can be separated at the same time by stepping on the pedal to drive stretching of the pull rope, and the device to be detected can be placed by hand, and the detection device can be fixed more conveniently; however, in the above scheme, because its detection device and marking device set up in spacing subassembly top, only can detect the top surface that is close to detection device one side to the device that waits to detect that is in spacing subassembly this moment, need lift off the device that waits to detect in the spacing subassembly and rotate the back and install again, detection efficiency is not enough, simultaneously, because it need rotate the carousel half circle when marking, the circumstances emergence of the probability rotation angle and the anticipated angle mismatch of having occurred after the carousel rotates, lead to the unable accurate movement of marker to the target position to take place, lead to the mark point inaccurate, influence the processing efficiency of follow-up process, for this reason, need the high-efficient check out equipment of industrial electric automatization device of detection efficiency.

Disclosure of Invention

In order to solve the problems in the prior art, the utility model provides high-efficiency detection equipment of an industrial electric automation device, which has the characteristic of high detection efficiency.

The aim of the utility model can be achieved by the following technical scheme:

the high-efficiency detection equipment of the industrial electric automation device comprises a rack and a control module, wherein a clamping assembly and a detection assembly are arranged at the top of the rack, the clamping assembly comprises a plurality of clamping plates, any clamping plate is connected with the rack through telescopic rods, and the control module is electrically connected with the telescopic rods and instructs the telescopic rods to stretch;

the detection assembly comprises a overlook detector and a side-looking detector, the overlook detector is arranged above the clamping assembly, the side-looking detector is arranged on one side of the clamping assembly, the side-looking detector comprises a vertical sliding rail and a functional block, the overlook detector comprises a horizontal sliding rail and a functional block, the functional block is arranged on the corresponding sliding rail in a sliding manner, the functional block is provided with a probe and a marker, the probe is used for detecting a device to be detected in the clamping assembly, the probe is electrically connected with a control module and uploads detection data, and the marker is used for extending out of the device to be detected and marking the device.

As a preferable technical scheme of the utility model, the clamping assembly further comprises a turntable, wherein the turntable is arranged on the top surface of the frame, any clamping plate is connected with the turntable through a telescopic rod, and the turntable is parallel to the top surface of the frame.

As a preferable technical scheme of the utility model, an auxiliary fixing component is arranged above the clamping component and is used for fixing the device to be detected.

As a preferable technical scheme of the utility model, one side of any clamping plate far away from the telescopic rod is provided with a buffer pad.

As a preferable technical scheme of the utility model, the utility model further comprises a control panel, wherein the control panel is arranged on the side surface of the frame and is electrically connected with the control module.

As a preferable technical scheme of the utility model, the bottom of the frame is provided with a plurality of universal wheels.

The beneficial effects of the utility model are as follows:

(1) By arranging the turntable, the overlook detector and the side view detector, a plurality of side surfaces and top surfaces of the device to be detected can be detected after single installation, so that the required dismounting actions are reduced, and the detection efficiency is improved;

(2) Through arranging the markers on the overlook detector and the side view detector, the position of the defect point can be marked by directly extending out to the device to be detected after the defect point is found, and the marking efficiency of the detection equipment is improved;

(3) Through setting up supplementary fixed subassembly, when the marker treats the detection device and applys horizontal external force, can treat the detection device and applys the power of opposite direction, prevent that the marker from treating the prying of detection device and leading to need press from both sides tight fixedly again, improved detection efficiency when having guaranteed the mark accuracy.

Drawings

The present utility model is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic top view of a clamping assembly of the present utility model;

FIG. 3 is a circuit block diagram of a control module of the present utility model.

Description of main reference numerals:

in the figure: 1. a frame; 11. a universal wheel; 2. a detection assembly; 21. a top-down detector; 211. a horizontal slide rail; 22. a side view detector; 221. a vertical slide rail; 23. a functional block; 24. a probe; 25. a marker; 3. a clamping assembly; 31. a clamping plate; 32. a telescopic rod; 33. a turntable; 4. an auxiliary fixing assembly; 41. a fixing plate; 5. a device to be detected; 6. a control module; 61. and a control panel.

Detailed Description

In order to further describe the technical means and effects adopted by the utility model for achieving the preset aim, the following detailed description is given below of the specific implementation, structure, characteristics and effects according to the utility model with reference to the attached drawings and the preferred embodiment.

Referring to fig. 1-3, an efficient detection device of an industrial electric automation device includes a rack 1 and a control module 6, a clamping component 3 and a detection component 2 are disposed at the top of the rack 1, the clamping component 3 is used for clamping the electric automation device, the detection component 2 includes a top-view detector 21, the top-view detector 21 is disposed above the clamping component 3, the top-view detector 21 includes a downward-facing probe 24, the probe 24 is used for detecting the top surface of the device in the clamping component 3 from above, and when one electric automation device completes the previous assembly and needs to be detected, an operator places the device 5 to be detected in the clamping component 3, and clamps and fixes the device, and the top surface of the device 5 to be detected below is detected by the top-view detector 21, and meanwhile, the probe 24 and the control module 6 are electrically connected and upload monitoring data;

specifically, the clamping assembly 3 includes four clamping plates 31, connect through telescopic link 32 between arbitrary clamping plate 31 and the frame 1, in this embodiment, four clamping plates 31 all are perpendicular to frame 1 top surface, after four clamping plates 31 set up, constitute half square of surrounding in the overlooking perspective, telescopic link 32 main part is parallel to frame 1 top surface, telescopic link 32's one end is connected through the stand with frame 1 top surface, the other end is connected with corresponding clamping plate 31, control module 6 is connected with a plurality of telescopic links 32 electricity and instructs telescopic link 32's flexible, when needing to treat detection device 5 to carry out the centre gripping, control module 6 instructs a plurality of telescopic links 32 shrink simultaneously, the space that surrounds between a plurality of clamping plates 31 becomes big at this moment, make things convenient for the operation personnel to put into between the clamping plate 31 with treating detection device 5, after placing, control module 6 instructs a plurality of telescopic links 32 to stretch simultaneously, clamping plate 31 presss from both sides and is located in it waiting to detect device 5, accomplish the centre gripping.

In the above process, since only the overlook detector 21 above the clamping assembly 3 is included, only the top surface of the device 5 to be detected can be detected at the same time, when detecting the rest surfaces, an operator needs to detach the device 5 to be detected from the clamping assembly 3, and reinstall the rest surfaces towards the overlook detector 21 after rotating, so that the detection efficiency is insufficient, the detecting assembly 2 further includes the side-view detector 22, the side-view detector 22 is disposed at one side of the clamping assembly 3, the side-view detector 22 also includes the probe 24, the probe 24 faces the clamping assembly 3, when the device 5 to be detected is fixed in the clamping assembly 3, the side-view detector 22 is disposed at the side of the device 5 to be detected, at this time, the probe 24 of the side-view detector 22 detects the side surface of the device 5 to be detected, and the overlook detector 21 detects the top surface of the device 5 to be detected, and by simultaneously disposing the overlook detector 21 and the side-view detector 22, the side surface and the top surface of the device 5 to be detected can be detected simultaneously, thereby improving the detection efficiency, and reducing the required dismounting actions and improving the detection efficiency;

in the detection process, the surface area of a part of the device 5 to be detected is larger, the detection range of the probe 24 cannot effectively cover the surface to be detected, at the moment, the position of the device 5 to be detected needs to be manually adjusted by an operator, the detection efficiency is lower, therefore, the overlooking detector 21 further comprises a horizontal sliding rail 211, the overlooking detector 22 further comprises a vertical sliding rail 221, in the embodiment, the ground and the top surface of the rack 1 are parallel to each other, the horizontal sliding rail 211 is parallel to the top surface of the rack 1, the vertical sliding rail 221 is perpendicular to the top surface of the rack 1, functional blocks 23 are slidably arranged on the two sliding rails, the two sliding rails drive the corresponding functional blocks 23 to slide along the sliding rails, the probe 24 is arranged on the functional blocks 23, in the embodiment, the functional blocks 23 can be driven by an electric cylinder or a screw rod assembly to move along the sliding rails, and when the probe 24 cannot cover the surface to be detected in the detection process, the horizontal sliding rail 211 and the vertical sliding rail 221 drive the probe 24 on the functional blocks 23 to move along the sliding rails, so that the detection range of the probe 24 is larger, and the detection efficiency is further improved;

in addition to the detection of defects by the detector, marking of the surface in the vicinity of the defects is required for the operator to quickly locate the defects in the subsequent defect repair process, however, in the above-described construction, the operator is required to first determine the position of the defects found by the probe 24 after the defects are found, and then manually mark the positions, which is less automated, and the detection efficiency is not high, for which purpose each functional block 23 is further provided with a marker 25, the marker 25 being for projecting and marking the device 5 to be detected, in which case the marker 25 is provided on the side immediately adjacent to the probe 24, the marker 25 comprises an electric cylinder, and a color-ink-stained brush head provided at one end of the electric cylinder, the electric cylinder in the top view detector 21 being provided perpendicular to the ground, the electric cylinder in the side view detector 22 is parallel to the ground, the control module 6 is electrically connected with the electric cylinder and instructs the electric cylinder to stretch out and draw back, when the overlook detector 21 detects a defect, the control module 6 receives defect data, then drives the electric cylinder on one side of the probe 24 to extend out of the device 5 to be detected, the electric cylinder extends to the position where the brush head contacts with the device 5 to be detected, then the electric cylinder retracts, color ink on the brush head is stained to the position near the defect, reference is provided for positioning the defect in the subsequent process, when the side view detector 22 detects the defect, the control module 6 drives the electric cylinder to extend out of the device 5 to be detected on one side, color ink of the brush head is stained to the position near the defect, automatic quick calibration is completed when the probe 24 detects the defect, and detection efficiency is improved.

In the above process, the two detectors can only move along the direction parallel to the sliding rail, the rotation needs to be removed and then the detection is performed on more surfaces, so that the detection efficiency is insufficient, the clamping assembly 3 further comprises a turntable 33, the turntable 33 is arranged on the top surface of the frame 1, each clamping plate 31 is connected with the turntable 33 through a telescopic rod 32, the turntable 33 is parallel to the top surface of the frame 1, at this time, four clamping plates 31 and corresponding telescopic rods 32 are arranged on the upper surface of the turntable 33, the four telescopic rods 32 are parallel to the turntable 33, the clamping plates 31 are perpendicular to the upper surface of the turntable 33, and move on the upper surface of the turntable 33 under the driving of the telescopic rods 32, when the detection device 5 is fixed in the clamping assembly 3, the turntable 33 can drive the clamping assembly 3 and the detection device 5 in the clamping assembly 3 to rotate, in the detection process, operators can make different side surfaces of the detection device 5 face the detector 22 sequentially through driving the turntable 33, at this time, the detector 22 can detect different side surfaces, the detection efficiency is further reduced after the single installation of the turntable 33 is performed, and the disassembly and assembly efficiency is further reduced.

In the above process, when the side view detector 22 marks the equipment, since the clamping device is disposed near the top surface of the frame 1, the clamping device can only fix the equipment 5 to be detected near the lower part of the frame 1, when the detected defect position is high, the marker 25 is required to be in contact with the equipment 5 to be detected at the height and mark the equipment, the distance between the contact stress point and the fixed point is large, the force arm formed is long, the equipment 5 to be detected in clamping is pried with a small force, the clamping device needs to be re-tightened and fixed at the moment, the detection efficiency is insufficient, in order to avoid the occurrence of the situation, the auxiliary fixing component 4 is disposed above the clamping component 3, the auxiliary fixing component 4 is used for fixing the equipment 5 to be detected, in this embodiment, the auxiliary fixing component 4 comprises a longitudinal slider perpendicular to the top surface of the frame 1, the slider can be a vertically arranged electric cylinder or a screw rod component, the electric cylinder is arranged on the slider, the electric cylinder is parallel to the top surface of the frame 1, the other end of the electric cylinder is provided with a fixed plate 41, the control module 6 is respectively electrically connected with the electric cylinder and the longitudinal slider and instructs the electric cylinder and the longitudinal slider to move, when the control module 6 instructs the marker 25 in the side view detector 22 to extend out, the longitudinal slider is instructed to drive the electric cylinder to be consistent with the height of the functional block 23 in the side view detector 22, then the electric cylinder is instructed to drive the fixed plate 41 to extend out to the device 5 to be detected until contacting with the device 5 to be detected, the additional fixation of the device 5 to be detected on the mark height is completed, when the marker 25 applies a transverse external force to the device 5 to be detected, the auxiliary fixed component 4 applies a force in the opposite direction to prevent the marker 25 from prying the device 5 to be detected to cause the reduction of the clamping fixation effect, the detection efficiency is improved.

In order to prevent the clamping assembly 3 from damaging the clamping plate 31 in the process of folding the clamping plate 31 and approaching the device 5 to be detected, a buffer cushion is arranged on one side of the clamping plate 31 away from the telescopic rod 32, and the side of the clamping plate 31 away from the telescopic rod 32 is used for being in contact with the device 5 to be detected.

In order to facilitate the operation of the clamping assembly 3, the overlook detector 21, the longitudinal detector and the auxiliary fixing assembly 4 by an operator, the device further comprises a control panel 61, the control panel 61 is arranged on the side surface of the frame 1, the control panel 61 is electrically connected with the control module 6, and when in use, the operator controls the telescopic rod 32, the overlook detector 21 or the sliding rail of the longitudinal detector and the marker 25 in the clamping assembly 3 through the control panel 61 and the control module 6.

In order to facilitate the movement of the monitoring equipment and adapt to the layout of the production line in actual production, a plurality of universal wheels 11 are arranged at the bottom of the frame 1, in this embodiment, 4 universal wheels 11 are provided, and when a worker pushes the equipment, the universal wheels 11 at the bottom of the frame 1 assist the movement of the equipment.

The working principle and the using flow of the utility model are as follows:

when in use, an operator puts the device 5 to be detected between the four clamping plates 31 of the clamping assembly 3, then the control module 6 instructs a plurality of telescopic rods 32 to extend simultaneously through the control panel 61, and the clamping plates 31 clamp the device 5 to be detected positioned in the telescopic rods to finish clamping;

then, the probes 24 on the overlook detector 21 and the side-view detector 22 detect the device 5 to be detected, an operator drives the horizontal sliding rail 211 or the vertical sliding rail 221 to move the probes 24 according to the situation, detection of two surfaces of the device 5 to be detected is completed, then, the control module 6 instructs the turntable 33 to rotate, different sides of the device 5 to be detected face the side-view detector in sequence, and at the moment, the probes 24 of the side-view detector can detect different sides;

in the above process, when the probe 24 finds a defect position, the control module 6 receives the defect data, then drives the electric cylinder on one side of the probe 24 to extend towards the device 5 to be detected, the electric cylinder extends until the brush head contacts with the device 5 to be detected, then retracts, and the color ink on the brush head is stained to a position near the defect position at the moment, so that a reference is provided for positioning the defect position in the subsequent process.

The present utility model is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present utility model.

Claims

1. High-efficient check out test set of industry electric automatization device, its characterized in that: the device comprises a frame and a control module, wherein the top of the frame is provided with a clamping assembly and a detection assembly, the clamping assembly comprises a plurality of clamping plates, any clamping plate is connected with the frame through telescopic rods, and the control module is electrically connected with the telescopic rods and instructs the telescopic rods to stretch;

2. The high-efficiency inspection apparatus of an industrial electrical automation device of claim 1, wherein: the clamping assembly further comprises a turntable, the turntable is arranged on the top surface of the frame, any clamping plate is connected with the turntable through a telescopic rod, and the turntable is parallel to the top surface of the frame.

3. The high-efficiency inspection apparatus of an industrial electrical automation device of claim 1, wherein: the clamping assembly is provided with an auxiliary fixing assembly above, and the auxiliary fixing assembly is used for fixing the device to be detected.

4. The high-efficiency inspection apparatus of an industrial electrical automation device of claim 1, wherein: one side of any clamping plate far away from the telescopic rod is provided with a buffer cushion.

5. The high-efficiency inspection apparatus of an industrial electrical automation device of claim 1, wherein: the control panel is arranged on the side face of the frame and is electrically connected with the control module.

6. The high-efficiency inspection apparatus of an industrial electrical automation device of claim 1, wherein: the bottom of the frame is provided with a plurality of universal wheels.