CN220661294U - Mould taking mechanism for light brick forming mould - Google Patents
Mould taking mechanism for light brick forming mould Download PDFInfo
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- CN220661294U CN220661294U CN202322257831.4U CN202322257831U CN220661294U CN 220661294 U CN220661294 U CN 220661294U CN 202322257831 U CN202322257831 U CN 202322257831U CN 220661294 U CN220661294 U CN 220661294U
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- 239000011449 brick Substances 0.000 title claims abstract description 102
- 230000007246 mechanism Effects 0.000 title claims abstract description 13
- 238000000465 moulding Methods 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 4
- 238000010009 beating Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of demolding of light brick molding dies, and discloses a die-taking mechanism for the light brick molding dies, which comprises a die-taking platform, a high-frequency vibrator and an automatic conveyor, wherein a central hexagonal through hole is formed in the die-taking platform, six groups of limiting support blocks distributed on six sides of the central hexagonal through hole are arranged above the central hexagonal through hole, each group of limiting support blocks is pushed by a first cylinder and slides on the die-taking platform, the limiting support blocks limit and support the hollow hexagonal brick dies from the outer side below the hollow hexagonal brick dies, the high-frequency vibrator is arranged at the bottom of a disc in a plurality of ways and is arranged at equal intervals, and the demolded hexagonal bricks from the hollow hexagonal brick dies are fed onto a conveyor belt of the automatic conveyor after passing through the central hexagonal through hole, so that the demolded hexagonal bricks can be conveyed and discharged quickly and continuously, the manual operation and the time are saved, the production efficiency is greatly improved, and the hexagonal bricks can be completely dropped from the dies through the jarring effect of the high-frequency vibrator.
Description
Technical Field
The utility model belongs to the technical field of demoulding of light brick forming dies, and particularly relates to a die taking mechanism for a light brick forming die.
Background
After solidification and molding of the hexagonal blank, the light brick molding die with the hexagonal structure needs to be subjected to die taking and demolding so as to drop off the hexagonal brick finished product from the light brick molding die;
the traditional technology adopts a demoulding frame for demoulding the light brick, and the demoulding is carried out by manually and continuously throwing the light brick with a bump, or a tire cushion is made, a light brick forming mould is thrown on, and the mould is taken off;
the mode that the artifical continuous falling area was knocked down produces unstable striking dynamics and angle easily, probably leads to light brick finished product damage or mould to break, owing to need the manual work to carry out the operation of beating, needs great labour and time input, has increased manufacturing cost and manpower resource consumption, uses the tire mat to carry out the drawing of patterns and probably leads to the mould to receive inhomogeneous mechanical pressure, leads to the mould to warp or damage easily, and the mode of beating is demolded through beating can produce noise and produce a large amount of dust, leads to the fact harmful effects to operational environment and operating personnel's health.
Disclosure of Invention
The utility model aims to provide a mould taking mechanism for a light brick forming mould, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a light brick is mould mechanism of getting it out for forming die, includes mould platform, high frequency vibrator and automatic conveyer, and mould platform is used for cavity hexagonal brick mould to get out the platform of mould technology, jars cavity hexagonal brick mould through high frequency vibrator for hexagonal brick in the cavity hexagonal brick mould drops from cavity hexagonal brick mould, and automatic conveyer is used for the transportation unloading of hexagonal brick after the drawing of patterns.
The die-taking platform is provided with a central hexagonal through hole, six groups of limit supporting blocks distributed on six sides of the central hexagonal through hole are arranged above the central hexagonal through hole, each group of limit supporting blocks is pushed by a first cylinder and slides on the die-taking platform, and the six groups of limit supporting blocks limit and support the hollow hexagonal brick die from the outer side below the hollow hexagonal brick die;
the high-frequency vibrators are arranged in a plurality and are annularly and equidistantly arranged at the bottom of the disc, two sides of the disc are fixedly connected with the hexagonal frame cover through connecting rods, and two clamps for clamping the hollow hexagonal brick die are symmetrically arranged on the hexagonal frame cover front and back;
the automatic conveyor is arranged below the die-taking platform and extends to the outer sides of two ends of the die-taking platform, and the hexagonal bricks which are demoulded from the hollow hexagonal brick die are discharged onto the conveyor belt of the automatic conveyor after passing through the central hexagonal through hole.
Preferably, the limiting support block comprises an L-shaped support plate which is in contact with the lower surface of the hollow hexagonal brick die and is used for limiting and supporting the hollow hexagonal brick die, and a sliding plate which is fixed at the rear of the L-shaped support plate and is fixedly connected with the end part of a piston rod of the first cylinder.
Preferably, the die-taking platform is fixedly provided with guide bars for guiding and limiting the two sides of each group of limiting support blocks respectively, the limiting support blocks slide and are limited on the inner sides of the guide bars, the tops of the two guide bars on the two sides of the limiting support blocks are fixedly provided with limiting plates, and the sliding plates are attached and slide below the limiting plates.
Preferably, the outer edge of the die-taking platform is fixedly provided with a mounting platform, and the first cylinder is fixedly arranged on the mounting platform.
Preferably, the clamp comprises a flat pushing cylinder fixed on the hexagonal frame type cover and a clamping plate which is arranged on the inner side of the hexagonal frame type cover and fixedly connected with the end part of a piston rod of the flat pushing cylinder.
Preferably, the top of the disc is fixedly connected with a piston rod of a second cylinder, the second cylinder is fixedly connected with one end of a swing arm, and the other end of the swing arm is fixedly connected with the end part of the piston rod of the rotary cylinder.
Preferably, the size of the central hexagonal through hole is larger than the size of the hexagonal brick.
The utility model has the technical effects and advantages that:
(1) The piston rod of the first cylinder stretches out and draws back, six groups of limit support blocks move inwards to support the limit hollow hexagonal brick die, the piston rod of the first cylinder is recovered, the six groups of limit support blocks move outwards and far away from the hollow hexagonal brick die, after the hollow hexagonal brick die is taken down, the size of a central hexagonal through hole is larger than that of a hexagonal brick, the hexagonal brick can be blanked onto a conveying belt of an automatic conveyor through the central hexagonal through hole, automatic blanking of the hexagonal brick can be realized, manual operation is reduced, production efficiency is improved, and the hexagonal brick die is ensured to be accurately limited and supported through inwards movement of the six groups of limit support blocks, so that unstable movement and damage in the taking down process are avoided;
(2) The high-frequency vibrators are arranged in a plurality of ways and are installed at the bottom of the disc in an annular equidistant manner, so that uniform vibrating force can be provided, and the hexagonal bricks in the die can be completely separated. The demolding device can improve demolding effect and production efficiency, the clamping plates clamp the hollow hexagonal brick mold from the front side and the rear side of the hollow hexagonal brick mold through the action of the pushing cylinder, the mold can be stably fixed after demolding, and therefore shifting or damage of the mold in the transferring process after demolding can be avoided.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a schematic view of the mold-taking platform according to the present utility model;
fig. 4 is a schematic view showing a structure in which the high-frequency vibrator of the present utility model is mounted on a disk.
In the figure: 1. a die taking platform; 2. a central hexagonal through hole; 3. a limit supporting block; 31. an L-shaped supporting plate; 32. a sliding plate; 4. a first cylinder; 5. a guide bar; 6. a limiting plate; 7. a mounting platform; 8. a high-frequency vibrator; 9. a disc; 10. a connecting rod; 11. a hexagonal frame type cover; 12. a clamp; 1201. a horizontal pushing cylinder; 1202. a clamping plate; 13. a second cylinder; 14. swing arms; 15. a rotary cylinder; 16. an automated conveyor.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a die-taking mechanism for a light brick molding die, which is shown in fig. 1-4, and comprises a die-taking platform 1, a high-frequency vibrator 8 and an automatic conveyor 16, wherein the die-taking platform 1 is used for a platform of a hollow hexagonal brick die-taking process, the hollow hexagonal brick die is jarred by the high-frequency vibrator 8, so that hexagonal bricks in the hollow hexagonal brick die are separated from the hollow hexagonal brick die, and the automatic conveyor 16 is used for conveying and discharging the hexagonal bricks after demolding.
The automatic conveyor 16 can rapidly and continuously convey the demolded hexagonal bricks for blanking, manual operation and time are saved, production efficiency is greatly improved, the requirement on human resources and the strength of manual operation are reduced by using the mold taking platform 1 and the automatic conveyor 16, the burden of manual labor is reduced, the mold taking platform 1 can completely fall off from a mold through the jarring effect of the high-frequency vibrator 8, the precision and stability of demolding are improved, the demolding process is more uniform and stable, impact on the mold is reduced, the damage and cracking risk of the mold are reduced, the service life of the mold is prolonged, and the mold taking platform 1 and the automatic conveyor 16 reduce noise and dust generated by the traditional mold beating and demolding mode, and improve the working environment and the health condition of operators.
The die taking platform 1 is provided with a central hexagonal through hole 2, six groups of limit supporting blocks 3 distributed on six sides of the central hexagonal through hole 2 are arranged above the central hexagonal through hole 2, each group of limit supporting blocks 3 is pushed by a first air cylinder 4 and slides on the die taking platform 1, the outer edge of the die taking platform 1 is fixedly provided with a mounting platform 7, the first air cylinder 4 is fixedly arranged on the mounting platform 7, and the six groups of limit supporting blocks 3 limit and support the hollow hexagonal brick die from the outer side below the hollow hexagonal brick die;
the limiting support block 3 comprises an L-shaped support plate 31 which is in contact with the lower surface of the hollow hexagonal brick die and is used for limiting and supporting the hollow hexagonal brick die, and a sliding plate 32 which is fixed behind the L-shaped support plate 31, wherein the sliding plate 32 is fixedly connected with the end part of a piston rod of the first cylinder 4;
the die-taking platform 1 is fixedly provided with guide bars 5 which are used for guiding and limiting the two sides of each group of limiting support blocks 3 respectively, the limiting support blocks 3 slide and are limited on the inner sides of the guide bars 5, the tops of the two guide bars 5 on the two sides of the limiting support blocks 3 are fixedly provided with limiting plates 6, and the sliding plates 32 are attached and slide below the limiting plates 6.
The central part on the die-taking platform 1 is provided with a central hexagonal through hole 2 for discharging the hexagon bricks after die stripping, six groups of limit supporting blocks 3 are distributed around six sides above the central hexagonal through hole 2, the limit supporting blocks 3 are pushed by a first air cylinder 4 and slide on the die-taking platform 1, the limit supporting blocks ensure the stable position of the die in the die-stripping process through the limit supporting of the hollow hexagon brick die, each group of limit supporting blocks 3 comprises an L-shaped supporting plate 31 and a sliding plate 32 fixed at the rear of the L-shaped supporting plate, the L-shaped supporting plate 31 contacts the lower surface of the hollow hexagon brick die and provides a limit supporting function, the sliding plate 32 is fixedly connected with the end part of a piston rod of the first air cylinder 4 and used for pushing and controlling the movement of the limit supporting blocks 3, guide strips 5 are fixedly arranged on the die-taking platform 1 and respectively conduct guide limiting on two sides of each group of limit supporting blocks 3, the limit supporting blocks 3 slide and limit the inner sides of the guide strips 5, the tops of the guide strips 5 on the two sides of the limit supporting blocks 3 are fixedly provided with limit plates 6, the sliding plates 32 are attached to and slide under the limit plates 6, the lower surfaces of the limit supporting plates 3, and the precise and stable die-stripping and stable positioning of the hollow hexagon bricks can be realized. Therefore, shaking and displacement of the die in the demolding process can be avoided, and the demolding effect and the product quality are improved.
The piston rod of the first cylinder 4 stretches out and draws back, and six groups of limit support blocks 3 move to the inboard to support spacing cavity hexagonal brick mould, and the piston rod of first cylinder 4 retrieves, and six groups of limit support blocks 3 move to the outside, keep away from cavity hexagonal brick mould, take off the back with cavity hexagonal brick mould, and the size of central hexagonal through-hole 2 is greater than the size of hexagonal brick, and hexagonal brick can be through the blanking of central hexagonal through-hole 2 to the conveyer belt of automatic conveyer 16, can realize the blanking of automatic hexagonal brick, reduces manual operation, improves production efficiency, moves inwards through six groups of limit support blocks 3, ensures that hexagonal brick mould is spacing bearing by accuracy, avoids producing unstable removal and damage at the in-process of taking off.
The high-frequency vibrators 8 are arranged in a plurality of ways and are arranged at the bottom of the disc 9 in an annular equidistant manner, so that uniform vibrating force can be provided, and the hexagonal bricks in the die can be completely separated. The demolding effect and the production efficiency can be improved, two sides of the disc 9 are fixedly connected with the hexagonal frame cover 11 through the connecting rods 10, and two clamps 12 for clamping the hollow hexagonal brick mold are symmetrically arranged on the hexagonal frame cover 11 front and back;
the clamp 12 comprises a flat pushing cylinder 1201 fixed on the hexagonal frame cover 11 and a clamping plate 1202 arranged on the inner side of the hexagonal frame cover 11 and fixedly connected with the end part of a piston rod of the flat pushing cylinder 1201, and the action of the flat pushing cylinder 1201 enables the clamping plate 1202 to clamp the hollow hexagonal brick die from the front side and the rear side of the hollow hexagonal brick die, so that the die can be stably fixed after being demolded, and displacement or damage of the die in the transfer process after being demolded can be avoided;
the top of the disc 9 is fixedly connected with a piston rod of a second cylinder 13, the second cylinder 13 is fixedly connected with one end of a swing arm 14, and the other end of the swing arm 14 is fixedly connected with the end part of a piston rod of a rotary cylinder 15.
The rotation of the rotary cylinder 15 makes the station where the die is located switch after demolding, the action of the flat pushing cylinder 1201 makes the clamping plate 1202 loosen the hollow hexagonal brick die, the die is allowed to be dismounted, the operation has the characteristics of rapidness and accuracy, the next production step or die replacement work can be conveniently carried out, the automatic demolding process can rapidly and accurately complete the demolding operation, the time and labor cost are saved, the production efficiency is improved, and meanwhile, the stability and consistency of the demolding process can also ensure the stability of the product quality.
The automatic conveyor 16 is arranged below the die-taking platform 1 and extends to the outer sides of two ends of the die-taking platform 1, and hexagonal bricks demolded from the hollow hexagonal brick die are discharged onto a conveyor belt of the automatic conveyor 16 after passing through the central hexagonal through hole 2.
When the mould taking mechanism for the light brick molding mould is used, the piston rod of the first cylinder 4 stretches out and draws back, the six groups of limiting support blocks 3 move inwards, the hollow hexagonal brick mould with molded hexagonal bricks is reversely buckled on the inner side of the L-shaped support plate 31 on the six groups of limiting support blocks 3, after the hexagonal brick mould is accurately limited and supported, the piston rod of the second cylinder 13 acts to drive the hexagonal frame cover 11 to move downwards to cover the outer side surface of the hexagonal brick mould, the high-frequency vibrators 8 arranged at equal distance below the hexagonal frame cover 11 contact the surface of the hollow hexagonal brick mould, and the hexagonal bricks completely fall off from the mould under the jarring action of the high-frequency vibrators 8, then the flat pushing cylinder 1201 on the clamp 12 acts to push the two clamping plates 1202 to clamp the hollow hexagonal brick die from the front side and the rear side of the hollow hexagonal brick die, the piston rod of the second cylinder 13 acts to drive the hexagonal brick to be far away from the demolded hexagonal brick from the die, the rotary cylinder 15 rotates to transfer the station, the flat pushing cylinder 1201 acts, the clamping plates 1202 release the hollow hexagonal brick die to detach the hollow hexagonal brick die after transferring the station, in addition, the piston rod of the first cylinder 4 is recovered, the six groups of limiting support blocks 3 move outwards to be far away from the hexagonal brick, and the hexagonal brick is blanked onto a conveying belt of the automatic conveyor 16 through the central hexagonal through hole 2 to carry out discharging conveying.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (5)
1. The utility model provides a light brick is mould mechanism of getting for forming die which characterized in that includes:
the die taking platform (1), a central hexagonal through hole (2) is formed in the die taking platform (1), six groups of limit supporting blocks (3) distributed on six sides of the central hexagonal through hole are arranged above the central hexagonal through hole (2), each group of limit supporting blocks (3) is pushed by a first air cylinder (4) and slides on the die taking platform (1), and the six groups of limit supporting blocks (3) limit and support the hollow hexagonal brick die from the outer side below the hollow hexagonal brick die;
the high-frequency vibrators (8) are arranged in a plurality of ways and are annularly and equidistantly arranged at the bottom of the disc (9), two sides of the disc (9) are fixedly connected with the hexagonal frame cover (11) through connecting rods (10), and two clamps (12) for clamping the hollow hexagonal brick die are symmetrically arranged on the hexagonal frame cover (11) front and back;
and the automatic conveyor (16) is arranged below the die-taking platform (1) and extends to the outer sides of two ends of the die-taking platform (1), and the hexagonal bricks which are demolded from the hollow hexagonal brick die are blanked onto a conveying belt of the automatic conveyor (16) after passing through the central hexagonal through hole (2).
2. The mold-taking mechanism for a lightweight brick molding mold according to claim 1, wherein: the limiting support block (3) comprises an L-shaped support plate (31) which is in contact with the lower surface of the hollow hexagonal brick die and is used for limiting and supporting the hollow hexagonal brick die, and a sliding plate (32) which is fixed behind the L-shaped support plate (31), wherein the sliding plate (32) is fixedly connected with the end part of a piston rod of the first cylinder (4).
3. The mold-taking mechanism for a lightweight brick molding mold according to claim 2, wherein: the die-taking platform (1) is fixedly provided with guide strips (5) for guiding and limiting the two sides of each group of limiting support blocks (3), the limiting support blocks (3) are limited on the inner sides of the guide strips (5) in a sliding mode, the tops of the two guide strips (5) on the two sides of the limiting support blocks (3) are fixedly provided with limiting plates (6), and the sliding plates (32) are attached and slide below the limiting plates (6).
4. The mold-taking mechanism for a lightweight brick molding mold according to claim 1, wherein: the outer fringe of mould platform (1) is fixed and is equipped with mounting platform (7), first cylinder (4) are installed and are fixed on mounting platform (7).
5. The mold-taking mechanism for a lightweight brick molding mold according to claim 1, wherein: the clamp (12) comprises a flat pushing cylinder (1201) fixed on the hexagonal frame type cover (11) and a clamping plate (1202) which is arranged on the inner side of the hexagonal frame type cover (11) and fixedly connected with the end part of a piston rod of the flat pushing cylinder (1201).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322257831.4U CN220661294U (en) | 2023-08-22 | 2023-08-22 | Mould taking mechanism for light brick forming mould |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322257831.4U CN220661294U (en) | 2023-08-22 | 2023-08-22 | Mould taking mechanism for light brick forming mould |
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Publication Number | Publication Date |
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CN220661294U true CN220661294U (en) | 2024-03-26 |
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Application Number | Title | Priority Date | Filing Date |
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CN202322257831.4U Active CN220661294U (en) | 2023-08-22 | 2023-08-22 | Mould taking mechanism for light brick forming mould |
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CN (1) | CN220661294U (en) |
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2023
- 2023-08-22 CN CN202322257831.4U patent/CN220661294U/en active Active
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