CN220659052U - Lamp source installation device - Google Patents
Lamp source installation device Download PDFInfo
- Publication number
- CN220659052U CN220659052U CN202322358908.7U CN202322358908U CN220659052U CN 220659052 U CN220659052 U CN 220659052U CN 202322358908 U CN202322358908 U CN 202322358908U CN 220659052 U CN220659052 U CN 220659052U
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- pin
- light source
- lamp
- clamping block
- seat
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- 238000009434 installation Methods 0.000 title claims abstract description 29
- 230000000399 orthopedic effect Effects 0.000 claims abstract description 42
- 238000001514 detection method Methods 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 1
Abstract
The utility model discloses a lamp source mounting device, wherein a lamp source (100) comprises a lamp body (101), and a left pin (102) and a right pin (103) which are connected with the bottom of the lamp body (101) and are arranged at intervals, and the left pin (102) and the right pin (103) vertically extend; the lamp source mounting structure comprises a base (200), a vibration disc (4), a lamp source circuit detection device (1), a rotation device (2) and an orthopedic device (3); a mounting base (300). Has the advantage of improving the installation efficiency.
Description
Technical Field
The utility model relates to the technical field of lamp source installation, in particular to a lamp source installation device.
Background
Many appliances (e.g., power meters, power terminals, etc.) require the installation of a light source. The electrical apparatus includes the mount pad, cartridge lamp source on the mount pad, and the lamp source generally includes the lamp body, links to each other and follow left pin and the right pin of left and right direction interval arrangement with the bottom of lamp body, left pin and the equal vertical extension of right pin.
The lamp source is installed through a plurality of steps, including observing the deformation degree of the pins, manually breaking the deformed pins to proper positions and the like, then inserting the pins onto the installation seats of the electric appliance, and then detecting the lamp source circuit and the like, wherein the steps are generally operated manually by manpower, are likely to be completed by different operators, and the installation efficiency of the lamp source is low.
Disclosure of Invention
Aiming at the current state of the art, the utility model provides the lamp source installation device with higher installation efficiency.
The utility model adopts the technical proposal for solving the technical problems that: a lamp source installation device is characterized in that: the lamp source comprises a lamp body, a left pin and a right pin which are connected with the bottom of the lamp body and are arranged at intervals, and the left pin and the right pin vertically extend; the lamp source mounting structure comprises
The base, from left to right and from upstream to downstream interval distribution has in proper order on this base:
the vibration disc is provided with a strip-shaped hole extending along the left-right direction near the outlet of the vibration disc, the strip-shaped hole is used for the left pin and the right pin of the lamp source to be inserted downwards, and the left pin and the right pin are distributed at intervals along the left-right direction along the discharging direction of the strip-shaped hole;
the lamp source circuit detection device is used for being electrically connected with the left pin and the right pin of the lamp source to form an anode and cathode detection loop;
the rotating device is used for rotating the lamp source after passing through the lamp source circuit detecting device so as to adjust the left and right positions of the left pin and the right pin;
an orthopedic device having a left and right extending orthopedic cavity for receiving and aligning left and right pins of a light source in a left and right direction;
the mounting seat is provided with a jack or a slot for inserting a left pin and a right pin of the lamp source.
In order to enable the light sources to be orderly arranged, a light body of the light source is placed on the vibration plate;
along the length direction of the strip-shaped hole, all the light sources are arranged singly.
Therefore, the lamp sources are arranged singly through the vibration plate, so that the lamp sources are orderly, and each lamp source is ensured to be detected later.
The structure of the lamp source circuit detection device specifically comprises that
A first clamping block;
the second clamping blocks are distributed in front-back opposite to the first clamping blocks, and a containing cavity extending leftwards and rightwards is formed between the second clamping blocks;
a first wire passing through the first clamping or second clamping block;
the second lead passes through the first clamping block or the second clamping block;
at least one of the first clamping block and the second clamping block can move back and forth relative to the other clamping block, and has a clamping state of clamping the left pin and the right pin along the front-back direction, in the clamping state, the first wire is used for being in contact with the left pin of the lamp source to be electrically connected, and the second wire is used for being in contact with the right pin of the lamp source to be electrically connected, so that an anode-cathode detection loop is formed.
The structure of the rotating device is that the rotating device comprises
The accommodating seat is used for accommodating the lamp source;
the top of the rotating seat is fixed with the accommodating seat, the bottom of the rotating seat is rotationally connected with the base, and the rotating seat can circumferentially rotate around the vertical axis where the rotating seat is positioned;
the driving piece is in transmission connection with the rotating seat and is used for driving the rotating seat to rotate circumferentially and driving the accommodating seat to rotate circumferentially, so that the left and right positions of the left pin and the right pin of the lamp source in the accommodating seat are adjusted.
The structure of the orthopedic device is that the orthopedic device comprises
A first clamping block;
the second clamping blocks are distributed in front-back opposite to the first clamping blocks, and an orthopedic cavity extending along the left-right direction is formed between the second clamping blocks;
the lamp body of the lamp source is placed on the first clamping block or/and the second clamping block;
at least one of the first clamping block and the second clamping block can move back and forth relative to the other clamping block, so that the orthopedic cavity is contracted to a preset position along the back and forth direction, and the left pin and the right pin are orthopedic to the preset position.
Preferably also includes
The rotary table is arranged on the base, is positioned on the right side of the orthopedic device, can be circumferentially and rotationally arranged on the base around the vertical axis, and is provided with a limiting seat for limiting the detachable mounting seat.
Preferably, the limit seats are multiple and distributed at intervals along the circumference of the turntable.
In order to facilitate the movement of the lamp source, the lamp source also comprises
The first manipulator is movably arranged on the base and is used for grabbing the light source from the strip-shaped hole of the vibration disc to the light source circuit detection device;
or/and the second manipulator is movably arranged on the base and used for grabbing the lamp source from the lamp source circuit detection device to the rotating device;
or/and the third manipulator is movably arranged on the base and used for grabbing the light source from the optional device to the orthopedic device.
Thus, the degree of automation is high.
In order to facilitate the grabbing and positioning of the manipulator, the peripheral wall of the lamp body of the lamp source is provided with a straight edge for the grabbing and positioning of the corresponding manipulator.
In order to improve the installation efficiency of the light source while reasonably utilizing the space, the base is provided with a plurality of light source installation units, and each light source installation unit comprises a vibration disc, a light source circuit detection device, a rotation device, an orthopedic device and an installation seat; each mounting seat shares a rotary table and is distributed at intervals along the circumferential direction of the rotary table. Therefore, the space layout of the public turntable is reasonable, and meanwhile, the number of the lamp source installation units is large, so that the lamp source installation efficiency is improved.
Compared with the prior art, the utility model has the advantages that: the left pins and the right pins of the lamp source are distributed left and right, the vibration disc, the lamp source circuit detection device, the rotating device and the orthopedic device are sequentially distributed left to right, so that the flow of the whole device is reasonable in arrangement, the degree of automation is improved, the flow is consistent with the left and right directions of the pins from left to right, the number of times of changing the direction of the lamp source can be reduced, the lamp source is convenient to install, and the installation efficiency is improved.
Drawings
FIG. 1 is a schematic perspective view of an embodiment of the present utility model;
FIG. 2 is an enlarged schematic view of portion A of FIG. 1;
FIG. 3 is an enlarged schematic view of part B of FIG. 1;
FIG. 4 is a schematic perspective view of a light source circuit detection device according to an embodiment of the utility model;
FIG. 5 is a schematic perspective view of an orthopedic device according to an embodiment of the present utility model;
fig. 6 is a schematic perspective view of a light source according to an embodiment of the utility model.
Detailed Description
The utility model is described in further detail below with reference to the embodiments of the drawings.
Referring to fig. 1-6, a preferred embodiment of the present utility model is shown. The lamp source 100 comprises a lamp body 101, a left pin 102 and a right pin 103 which are connected with the bottom of the lamp body 101 and are arranged at intervals, wherein the left pin 102 and the right pin 103 vertically extend, and the peripheral wall of the lamp body 101 of the lamp source 100 is provided with a straight edge 104 for grabbing and positioning by a corresponding manipulator. The lamp source installation device comprises a base 200, and main components such as a vibration disc 4, a lamp source circuit detection device 1, a rotation device 2, an orthopedic device 3, a rotary disc 5 and the like are sequentially distributed on the base 200 from left to right and from upstream to downstream at intervals.
The vibration plate 4 has a bar-shaped hole 41 extending in the left-right direction adjacent to the outlet thereof, the bar-shaped hole 41 being inserted downward by the left pin 102 and the right pin 103 of the light source 100; the lamp body 101 of the lamp source 100 rests on the vibration plate 4; along the length of the strip-shaped hole 41, all the light sources 100 are arranged individually. Along the discharging direction of the strip-shaped hole 41, the left pin 102 and the right pin 103 are distributed at intervals along the left-right direction.
The lamp circuit detection device 1 is used for electrically connecting with a left pin 102 and a right pin 103 of the lamp 100 to form an anode and cathode detection loop. Specifically, the light source circuit detection device 1 includes a first clamping block 11, a second clamping block 12, a first conducting wire 13, and a second conducting wire 14, where the second clamping block 12 and the first clamping block 11 are distributed in a front-back opposite manner to form a containing cavity extending in a left-right direction therebetween; the first wire 13 passes through the first clamping block 11; the second wire 14 passes through the first clamping block 11; at least one of the first clamping block 11 and the second clamping block 12 is movable back and forth relative to the other (specifically, motor-driven) and has a clamping state of clamping the left pin 102 and the right pin 103 in the front-back direction, in which the first wire 13 is used to contact with the left pin 102 of the light source 100 to be electrically connected thereto, and the second wire 14 is used to contact with the right pin 103 of the light source 100 to be electrically connected thereto, thereby forming an anode-cathode detection circuit, and the remaining parts of the anode-cathode detection circuit are not shown in the drawing, specifically, the related art can be adopted. The first wire 13 and the second wire 14 may also pass through the second clamping block 12, and the first wire 13 and the second wire 14 may be provided with two or more groups, so as to ensure that the corresponding wires are in good electrical contact with the corresponding pins.
The rotating device 2 is used for rotating the lamp source 100 passing through the lamp source circuit detecting device 1 to adjust the left and right positions of the left pin 102 and the right pin 103; specifically, the rotating device 2 includes a housing seat 21, a rotating seat 22, and a driving member, where the housing seat 21 is used to house the light source 100; the top of the rotating seat 22 is fixed with the accommodating seat 21, the bottom of the rotating seat 22 is rotationally connected with the base 200, and the rotating seat 22 can circumferentially rotate around the vertical axis where the rotating seat is positioned; the driving piece is in transmission connection with the rotating seat 22 and is used for driving the rotating seat 22 to rotate circumferentially and driving the accommodating seat 21 to rotate circumferentially, so that the left and right positions of the left pin 102 and the right pin 103 of the lamp source in the accommodating seat 21 are adjusted. The driving piece adopts a motor.
The orthopedic device 3 has a left-right extending orthopedic cavity 33, the orthopedic cavity 33 being for accommodating a left pin 102 and a right pin 103 of the light source 100 and aligning the left pin 102 and the right pin 103 in a left-right direction; specifically, the orthopedic device 3 includes a first clamping block 31 and a second clamping block 32, the second clamping block 32 and the first clamping block 31 are distributed in a front-back opposite manner to form an orthopedic cavity 33 extending along the left-right direction between the two; the lamp body 101 of the lamp source 100 rests on the first clamping block 31 and the second clamping block 32; at least one of the first clamp block 31 and the second clamp block 32 can move back and forth relative to the other (particularly, motor drive can be adopted) so that the orthopedic cavity 33 is contracted to a preset position along the front and back, and the left pin 102 and the right pin 103 are orthopedic to the preset position. Preferably, the entrance to the orthopedic cavity 31 is flared to facilitate entry of the left and right pins 102, 103 into the orthopedic cavity 31. Preferably, the first clamping block 32 and the second clamping block 32 can also clamp the left lamp pin 102 and the right lamp pin 103 completely in the front-back direction directly, so as to ensure that the left lamp pin and the right lamp pin are in the same straight line.
The turntable 5 is arranged on the base 200 and on the right side of the orthopedic device 3 and is arranged on the base 200 in a circumferential rotation manner around a vertical axis, the turntable 5 is provided with a limit seat for detachably limiting a mounting seat 300, and the mounting seat 300 is provided with a jack or a slot for inserting the left pin 102 and the right pin 103 of the lamp source 100. The limit seats are multiple and distributed at intervals along the circumferential direction of the turntable 4. In order to reasonably utilize space and improve the light source installation efficiency, the base 200 is provided with a plurality of light source installation units, each light source installation unit comprises a vibration disc 4, a light source circuit detection device 1, a rotation device 2, an orthopedic device 3 and an installation seat 300; each mount 300 shares a turntable 5 and is circumferentially spaced along the turntable 5.
The first manipulator is movably arranged on the base 200 and is used for grabbing the light source 100 from the strip-shaped hole 41 of the vibration disc 4 to the light source circuit detection device 1;
the second manipulator is movably arranged on the base 200 and is used for grabbing the light source 100 from the light source circuit detection device 1 to the rotating device 2;
a third manipulator is movably arranged on the base 200 for gripping the light source 100 from the pick-and-place device to the orthopedic device 3.
The working principle is as follows.
The light sources 100 are placed on the vibration plate 4, the light sources 100 are arranged singly through the vibration of the vibration plate 4, the left pin 102 and the right pin 103 of each light source 100 face downwards at the outlet of the vibration plate, the light sources 100 are arranged singly at preset positions under the constraint of the strip-shaped holes 41, and the left pin 102 and the right pin 103 are distributed at intervals left and right.
Then, the light source 100 at the outlet of the vibration disc 4 is grabbed onto the light source circuit detection device 1 by the first manipulator, the first clamping block 11 and the second clamping block 12 are respectively and electrically connected with corresponding pins to form a positive and negative electrode detection loop, and the relevant condition of the light source 100 is judged by reading. Specifically, when there is no reading, it indicates that the light source 100 is damaged, and is directly discarded; when the reading is positive, it indicates that the positions of the left pin 102 and the right pin 103 are at the desired positions; when the reading is negative, it indicates that the positions of the left pin 102 and the right pin 103 are wrong, and the directions of the positive pin and the right pin need to be interchanged (of course, when the reading is negative, it indicates that the left pin 102 and the right pin 103 are at the required positions).
The light source 100, which does not require adjustment of the position, is placed directly onto the orthopedic device 3, and the positions of the left and right pins are kept unchanged.
The light source 100 with the positions of the left pin and the right pin being interchanged is grabbed to the rotating device 2 through the second manipulator, the driving piece drives the rotating seat 22 to rotate so as to drive the whole light source 100 to rotate, so that after the right pin and the right pin are positioned at the required positions, the light source 100 is grabbed to the orthopedic device 3 through the third manipulator, for example, the original left pin 102 is positioned at the left side, and after the left pin 103 is rotated for 180 degrees, the right pin 103 is positioned at the left side.
On the orthopedic device 3, the first clamping block 31 and the second clamping block 32 are relatively close. Ideally, the left pin 102 and the right pin 103 extend vertically, and because the pins are thin, they may be deformed by being bumped and inclined with respect to the vertical plane. The first clamping block 31 and the second clamping block 32 are relatively close to reduce the orthopedic cavity 33, for example, the pins are deformed, the corresponding clamping blocks can be contacted with the pins to lead the pins to be orthopedic, the pins are restored to the vertical extending state, or the deformation of the pins is within a preset range, so that the pins can be inserted into the jacks of the mounting seat 300 later.
Then, the light source 100 is removed from the orthopedic device 3 by a manipulator and then is downwardly inserted into a corresponding jack of the mounting seat 300 on the turntable 5, and the mounting seat 300 is a part of an electric appliance, and the electric appliance can be an electric energy meter, an electric power terminal or other electric appliances needing to use the light source 100.
After the lamp source 100 is installed on the mounting seat 300, the mounting seat 300 is sucked by the sucker, and then the material is discharged from the turntable 5.
The whole light source installation device improves the automation level, and the whole process is reasonable in arrangement and high in installation efficiency.
Claims (10)
1. A lamp source installation device is characterized in that: the lamp source (100) comprises a lamp body (101), and a left pin (102) and a right pin (103) which are connected with the bottom of the lamp body (101) and are arranged at intervals, wherein the left pin (102) and the right pin (103) vertically extend; the lamp source mounting structure comprises
The base (200) is provided with the following components from left to right and from upstream to downstream in sequence:
the vibration disk (4) is provided with a strip-shaped hole (41) extending along the left-right direction near the outlet of the vibration disk, the strip-shaped hole (41) is used for downwards inserting a left pin (102) and a right pin (103) of the light source (100), and the left pin (102) and the right pin (103) are distributed at intervals along the left-right direction along the discharging direction of the strip-shaped hole (41);
the lamp source circuit detection device (1) is used for being electrically connected with a left pin (102) and a right pin (103) of the lamp source (100) to form an anode and cathode detection loop;
a rotating device (2) for rotating the lamp body (101) to adjust the left and right positions of the left pin (102) and the right pin (103);
an orthopedic device (3) having a left-right extending orthopedic cavity (33), the orthopedic cavity (33) being configured to accommodate a left pin (102) and a right pin (103) of a light source (100) and align the left pin (102) and the right pin (103) in a left-right direction;
a mounting base (300) having a receptacle or slot into which the left pin (102) and the right pin (103) of the light source (100) are inserted.
2. The light source mounting device of claim 1, wherein: the lamp body (101) of the lamp source (100) is placed on the vibration disc (4);
along the length of the strip-shaped hole (41), all the light sources (100) are arranged singly.
3. The light source mounting device of claim 1, wherein: the lamp source circuit detection device (1) comprises
A first clamping block (11);
the second clamping blocks (12) are distributed in front-back opposite to the first clamping blocks (11) to form accommodating cavities extending left and right between the two;
a first wire (13) passing through the first clamping block (11) or the second clamping block (12);
a second wire (14) passing through the first clamping block (11) or the second clamping block (12);
at least one of the first clamping block (11) and the second clamping block (12) can move back and forth relative to the other, and has a clamping state of clamping the left pin (102) and the right pin (103) along the back and forth direction, in the clamping state, the first wire (13) is used for being in contact with the left pin (102) of the light source (100) to be electrically connected, and the second wire (14) is used for being in contact with the right pin (103) of the light source (100) to be electrically connected, so that an anode-cathode detection loop is formed.
4. The light source mounting device of claim 1, wherein: the rotating device (2) comprises
A housing seat (21) for housing the light source (100);
the top of the rotating seat (22) is fixed with the accommodating seat (21), the bottom of the rotating seat is rotationally connected with the base (200), and the rotating seat (22) can circumferentially rotate around the vertical axis where the rotating seat is positioned;
the driving piece is in transmission connection with the rotating seat (22) and is used for driving the rotating seat (22) to circumferentially rotate and driving the containing seat (21) to circumferentially rotate, so that the left and right positions of the left pin (102) and the right pin (103) of the lamp source in the containing seat (21) are adjusted.
5. The light source mounting device of claim 1, wherein: the orthopedic device (3) comprises
A first clamping block (31);
the second clamping blocks (32) are distributed in front-back opposite to the first clamping blocks (31) to form an orthopedic cavity (33) extending in the left-right direction between the second clamping blocks;
the lamp body (101) of the lamp source (100) is placed on the first clamping block (31) or/and the second clamping block (32);
at least one of the first clamping block (31) and the second clamping block (32) can move back and forth relative to the other so that the orthopedic cavity (33) is contracted to a preset position along the back and forth direction, and the left pin (102) and the right pin (103) are orthopedic to the preset position.
6. The light source mounting device of claim 1, wherein: and also comprises
The turntable (5) is arranged on the base (200), is positioned on the right side of the orthopedic device (3), and can be circumferentially and rotatably arranged on the base (200) around a vertical axis, and the turntable (5) is provided with a limiting seat for limiting the detachable mounting seat (300).
7. The light source mounting device of claim 6, wherein: the limiting seats are multiple and distributed at intervals along the circumferential direction of the turntable (5).
8. The light source mounting device of claim 1, wherein: and also comprises
The first manipulator is movably arranged on the base (200) and is used for grabbing the light source (100) from the strip-shaped hole (41) of the vibration disc (4) to the light source circuit detection device (1); or/and, a second manipulator which is movably arranged on the base (200) and is used for grabbing the light source (100) from the light source circuit detection device (1) to the rotating device (2);
or/and a third manipulator which is movably arranged on the base (200) and is used for grabbing the light source (100) from the rotating device (2) to the orthopedic device (3).
9. The light source mounting device of claim 8, wherein: the peripheral wall of the lamp body (101) of the lamp source (100) is provided with a straight edge (104) for grabbing and positioning by a corresponding manipulator.
10. The light source mounting device of claim 6, wherein: the base (200) is provided with a plurality of lamp source installation units, and each lamp source installation unit comprises a vibration disc (4), a lamp source circuit detection device (1), a rotation device (2), an orthopedic device (3) and an installation seat (300);
each mounting seat (300) shares a rotary table (5), and is distributed at intervals along the circumferential direction of the rotary table (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322358908.7U CN220659052U (en) | 2023-08-31 | 2023-08-31 | Lamp source installation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322358908.7U CN220659052U (en) | 2023-08-31 | 2023-08-31 | Lamp source installation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220659052U true CN220659052U (en) | 2024-03-26 |
Family
ID=90328585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322358908.7U Active CN220659052U (en) | 2023-08-31 | 2023-08-31 | Lamp source installation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220659052U (en) |
-
2023
- 2023-08-31 CN CN202322358908.7U patent/CN220659052U/en active Active
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