CN220654652U - Drum-type drip casting mechanism - Google Patents

Drum-type drip casting mechanism Download PDF

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Publication number
CN220654652U
CN220654652U CN202322318442.8U CN202322318442U CN220654652U CN 220654652 U CN220654652 U CN 220654652U CN 202322318442 U CN202322318442 U CN 202322318442U CN 220654652 U CN220654652 U CN 220654652U
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pipe
drip irrigation
feed
drip
discharge
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Chinese (zh)
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王永兴
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Gusu Food Processing Machinery Suzhou Co ltd
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Gusu Food Processing Machinery Suzhou Co ltd
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Abstract

The utility model discloses a roller-type drip irrigation mechanism, which comprises a support frame, and is characterized in that a drip irrigation roller is transversely arranged on the support frame, the drip irrigation roller comprises a feed pipe fixed on the support frame and a drip irrigation pipe sleeved outside the feed pipe, the drip irrigation pipe is rotationally assembled on the support frame and is driven by a drip irrigation pipe rotation driving device to rotate relative to the feed pipe, and drip irrigation holes are distributed on the pipe wall of the drip irrigation pipe in an array manner; the two ends of the feeding pipe are respectively used for feeding and discharging; the feeding device is connected with two ends of the feeding pipe through a pipeline; the bottom of the pipe wall of the feeding pipe is provided with a discharging cavity which is used for communicating the feeding pipe and a drip casting hole passing through the lower end of the discharging cavity along with the rotation of the drip casting pipe. Compared with the existing plunger pressurizing type pouring mechanism, the pouring mechanism is more suitable for pouring production of small cake-shaped chocolate raw materials, can improve production efficiency and saves production cost of enterprises.

Description

Drum-type drip casting mechanism
Technical Field
The utility model relates to a roller type drip casting mechanism.
Background
In order to facilitate weighing and transporting chocolate materials, chocolate raw material manufacturers in the industry generally prepare chocolate raw pulp into block materials which are convenient to weigh and transport so as to be sold to chocolate food manufacturers, and after the chocolate food manufacturers obtain the block materials, the chocolate food manufacturers can be used for subsequent food pouring and forming processes only by heating and melting the block materials in actual production so as to prepare various chocolate foods.
As with the common chocolate cast food, the production of the chocolate block raw material also needs to use a core device of a casting mechanism, and the casting mechanism is matched with a conveying device and a cooling device to efficiently produce the chocolate block raw material with regular shape.
The pouring mechanism in the prior art is mainly a plunger pressurizing type pouring mechanism, and the pouring mechanism consists of a pouring head with a plurality of rows of valve cavities arranged inside, a pressurizing cavity arranged corresponding to the valve cavities, a plunger arranged in the pressurizing cavity and a plunger driving mechanism connected with and driving the plunger to move. The valve cavity is internally provided with a control valve core, the upper part of the valve cavity is provided with a feed inlet for receiving materials from the material cylinder, and the bottom of the valve cavity is provided with a pouring port. In practice, the pouring mechanism is arranged above the conveying equipment, and the slurry is poured on a travelling carrier of the conveying equipment through the pressurization of the plunger. For example, publication No. 109770027a discloses a chocolate casting machine, which is a chocolate block raw material production device designed by the applicant, and the core component of the chocolate block raw material production device is that a plunger pressurizing type casting mechanism is adopted to continuously cast heat-preserving chocolate raw slurry onto a belt conveyor moving downwards, a long solid material belt is formed through a cooling tunnel, and then the solid material belt is cut into chocolate block raw materials with regular specifications through a breaking mechanism at the rear stage.
However, according to customer feedback, the chocolate sheet material still has the following problems in practical application:
1. the volume is still large, and the long sheet structure is difficult to fully utilize the volume of the packaging bag, so that the packaging bag is not easy to package and transport. And the long flaky structure is easy to break, so that the look and feel of the product are affected, and the metering is puzzled.
2. The melting speed of the chocolate flake raw material is still slower, and the improvement of the production efficiency is affected.
There is a need in the chocolate food industry for a chocolate mass raw product that is smaller in size, easier to package and transport, and easier to melt. Through experiments, the industry now finds that if the chocolate raw material is made into small round cakes with the diameter of 10-40mm, the chocolate raw material is very favorable for packaging and transportation, and can also obtain very high melting efficiency. In order to obtain the small cake-shaped chocolate raw material, a plunger pressurizing type pouring mechanism is still adopted in the industry to be matched with a rolling belt to pour and produce, such as the existing chocolate sheet pouring machine. However, such devices have exposed the following problems in production:
in practice, little slurry is required to drop form individual patties, but since the existing plunger booster casting mechanism is a continuous casting mechanism, it is difficult to control the slurry flow from each casting head. Thus, during the pressurization stroke of the plunger, the casting head is often unable to quickly cut off the excess slurry, which results in the slurry often being overstocked on the belt and drawing out the slurry track on its surface as the belt moves, disrupting the shape of the patties.
In order to solve the problem, the current practice in the industry is to design a belt into an intermittent running mechanism, and intermittently pour a row of small cake-shaped chocolate raw materials by matching with the pouring mechanism, but the defect is obvious that the production efficiency is too low, and when the yield is large, a plurality of factories often need to adopt a plurality of devices for simultaneous operation production in order to improve the efficiency, so that the production cost of enterprises is greatly improved.
There is a need in the industry for a drip casting apparatus that is capable of producing the above-described cookie-shaped chocolate material very efficiently.
Disclosure of Invention
The utility model aims at: a roller-type drip casting mechanism is provided, which is more suitable for the casting production of small cake-shaped chocolate raw materials.
The technical scheme of the utility model is as follows: the roller type drip irrigation mechanism comprises a support frame and is characterized in that a drip irrigation roller is transversely arranged on the support frame, the drip irrigation roller comprises a feed pipe fixed on the support frame and a drip irrigation pipe sleeved outside the feed pipe, the drip irrigation pipe is rotationally assembled on the support frame and is driven by a drip irrigation pipe rotation driving device to rotate relative to the feed pipe, and drip irrigation holes are distributed on the pipe wall of the drip irrigation pipe in an array manner; the two ends of the feeding pipe are respectively used for feeding and discharging; the feeding device is connected with two ends of the feeding pipe through a pipeline; the bottom of the pipe wall of the feeding pipe is provided with a discharging cavity which is used for communicating the feeding pipe and a drip casting hole passing through the lower end of the discharging cavity along with the rotation of the drip casting pipe.
The drip holes on the surface of the drip irrigation pipe are distributed in an array, namely, the drip holes are distributed at equal intervals along the axial direction and the circumferential direction of the drip irrigation pipe. Of course, in actual design, the number and spacing of the drip holes in the axial and circumferential directions of the drip tube is limited by the width of the underlying belt and the circumference of the drip tube itself. For example, in one embodiment of the drip irrigation pipe, twenty sets of drip irrigation holes are axially provided, each set is composed of eighteen drip irrigation holes uniformly distributed on the periphery of the drip irrigation pipe at intervals, and the drip irrigation holes of adjacent sets are arranged in a staggered manner in the circumferential direction.
Further, the feeding pipe is a double-layer sleeve pipe and comprises an outer pipe and an inner pipe which are concentrically arranged, the drip casting pipe is sleeved on the outer pipe, and two ends of the inner pipe are connected with the feeding device through a pipeline; and a heat-insulating interlayer is arranged between the inner pipe and the outer pipe at intervals; a discharging insert is fixed between the bottom of the inner tube and the outer tube, the discharging insert is provided with a discharging cavity, and the discharging cavity is used for communicating the inner tube and a drip casting hole passing through the lower end of the discharging cavity along with the rotation of the drip casting tube. The double-layer sleeve and the heat preservation interlayer can play a good heat insulation effect on chocolate slurry in the inner tube, and the problem that heat is quickly lost and becomes solidified and can not be instilled smoothly is avoided.
Furthermore, in the utility model, the two ends of the outer tube are fixed or integrally formed with the sealing cover for sealing the heat insulation interlayer, and the two ends of the inner tube extend out of the openings arranged on the corresponding sealing cover.
Furthermore, the support frame is provided with a positioning recess for clamping the feeding pipe and a U-shaped clamp which is matched and fixed with the positioning recess through bolts to press the feeding pipe.
Furthermore, a scraper for scraping slurry adhered to the surface of the drip irrigation pipe is also fixed on the support frame. When the drum-type drip casting mechanism is erected on conveying equipment, such as a belt conveying mechanism, the scraper is arranged on one side of the drip casting pipe in the reverse belt conveying direction, and a receiving hopper for receiving slurry scraped by the scraper can be fixed at the lower part of a frame of the belt conveying mechanism, so that production raw materials are saved.
More specifically, the scraper structure is specially and optimally designed, the scraper structure is provided with a cutter body which is parallel to the drip irrigation pipe, the front part of the cutter body is provided with a cutter groove facing the outer peripheral surface of the drip irrigation pipe, the cutter groove is sequentially provided with a top cutter edge and a bottom cutter edge along the rotation direction of the drip irrigation pipe, the top cutter edge and the bottom cutter edge are propped against the outer periphery of the drip irrigation pipe, and the bottom cutter edge is tightly attached to the outer peripheral surface of the drip irrigation pipe through a seal; the lower part of the knife slot is connected with a blanking port which is downwards communicated with the knife body. And a slurry receiving hopper can be arranged below the blanking port and used for receiving scraped slurry. The scraper structural design can ensure that the slurry remained on the surface of the drip hole is effectively removed, and the phenomenon that the slurry drips to pollute the surface of a travelling carrier (belt) of conveying equipment (such as a belt conveying mechanism) or is mixed with the slurry instilled in the subsequent drip hole to cause uneven quality of small round cakes is avoided.
Further, the feeding device comprises a material cylinder with a stirring mechanism and a heating device and a delivery pump, wherein the side surface of the lower part of the material cylinder is provided with a discharge hole, the discharge hole is connected with one end of the material conveying pipe through a discharge pipe, the delivery pump is arranged on the discharge pipe, the top of the material cylinder is provided with a first feed back hole, the first feed back hole is connected with the other end of the material conveying pipe through a first feed back pipe, the discharge pipe is provided with a first pressure control valve and a pressure display instrument positioned at the downstream position of the first pressure control valve, and the first feed back pipe is provided with a second pressure control valve.
Furthermore, the top of the material cylinder is also provided with a second feed back opening, the second feed back opening is connected with the discharge pipe through a second feed back pipe, the connection position of the second feed back pipe and the discharge pipe is positioned at the upstream position of the first pressure control valve, and the second feed back pipe is provided with a third pressure control valve; and a magnetic filter is arranged on the discharging pipe.
By controlling the opening degrees of the first pressure control valve, the second pressure control valve and the third pressure control valve, a worker can adjust the pressure of chocolate mass entering the feeding pipe, and the slurry in the dripping hole is ensured to be discharged more smoothly during instillation.
Further, the rotary driving device comprises a main driving wheel driven by a motor speed reducer unit and a secondary driving wheel in driving connection with the main driving wheel; the outer circumferences of two ends of the drip irrigation pipe are respectively provided with a flange plate, the flange plate at one end of the drip irrigation pipe is fixed with the auxiliary transmission wheel, the flange plate at the other end of the drip irrigation pipe is fixed with the same supporting wheel, the inner side of the supporting wheel is sleeved outside the conveying pipe through an inner bearing of the supporting wheel, the periphery of the supporting wheel is arranged inside a rotating seat through an outer bearing of the supporting wheel, and the rotating seat is fixed on a supporting frame.
Furthermore, the main driving wheel and the auxiliary driving wheel are synchronous pulleys and are connected through belt transmission; or the main driving wheel and the auxiliary driving wheel are synchronous chain wheels which are connected through chain transmission; or the main driving wheel and the auxiliary driving wheel are synchronous gears which are in meshed transmission connection.
When the utility model is practically used, the utility model is the same as a conventional plunger booster type pouring mechanism, and the utility model needs to be matched with a conveying device and a cooling device for use. The present utility model is typically disposed above a traveling carrier of a conveyor apparatus, such as a belt disposed above a belt conveyor mechanism, and the belt is passed through a cooling tunnel as a conventional cooling apparatus to cool and shape chocolate mass dripped onto the belt.
The working principle of the utility model is as follows:
the chocolate mass is heated by a vat in the feed device and is stirred by an internal stirring mechanism.
The chocolate mass is then continuously transported into the feed tube through a conduit connected to both ends of the feed tube and circulated within the feed tube and the feed tube. The slurry is forced into a discharge cavity in the discharge insert due to pressure in the feed tube.
After a transfer device such as a belt conveyor is started, a belt as its traveling carrier is continuously transported forward. At this time, the upper drip irrigation pipe rotates, and when the drip irrigation holes in the same row in the axial direction of the drip irrigation pipe pass through the lower end of the discharge cavity of the discharge insert, the slurry is extruded out of the drip irrigation holes under the action of pressure and drips onto the belt in rows. Because the drip tube rotates continuously around the feed pipe, once the drip hole is misplaced with the lower end of the discharge cavity after the slurry is extruded out of the drip hole, the rear slurry is rapidly cut off, and no residual drops on the belt.
With the continuous rotation of the drip irrigation pipe, the slurry is dripped on the belt in rows, and is cooled by the cooling tunnel to form the required small cake-shaped chocolate raw material.
The utility model has the advantages that:
1. compared with the traditional plunger booster-type pouring mechanism, the roller-type pouring mechanism has the following two advantages in the pouring operation: firstly, the drip pouring action is completed by means of the alignment and dislocation of the drip pouring hole rotating along with the drip pouring pipe and the discharging cavity with pressure, so that under the continuous rotation of the drip pouring hole, once slurry is extruded out of the drip pouring hole, the rear slurry is rapidly cut off, and no excessive drip falls on a travelling carrier (such as a belt) of conveying equipment (such as a belt conveying mechanism), so that the shape of a product is not damaged by pulling out the slurry belt track on the surface of the travelling carrier. Secondly, due to the advantages of the dripping mechanism, the travelling carrier does not need to be matched with intermittent operation during production, but can keep continuous travelling, and the production efficiency of the device is far higher than that of the prior device for producing small cake-shaped chocolate raw materials in a large scale.
2. According to the drip irrigation roller design, the outer drip irrigation pipe and the inner conveying pipe are of completely separable structures, so that the outer drip irrigation pipe can be replaced conveniently, for example, the drip irrigation pipes with different array arrangement numbers and drip irrigation hole specifications can be replaced according to the requirements of customers, re-perforating is not needed, and the generation cost is saved greatly.
3. According to the utility model, the feeding pipe adopts a double-layer sleeve design, and the heat insulation interlayer can play a good heat insulation effect on chocolate slurry in the inner pipe, so that the problem that heat is quickly lost and becomes solidified and can not be instilled smoothly is avoided.
4. The scraper structure is specially designed, so that the slurry remained on the surface of the pouring hole can be effectively removed, and the phenomenon that the slurry drops pollute the surface of a travelling carrier (such as a belt) of conveying equipment (such as a belt conveying mechanism) or is mixed with the slurry instilled in the subsequent pouring hole to cause uneven quality of small round cakes is avoided. Meanwhile, the slurry scraped by the scraper can be reused, so that waste is avoided.
5. According to the feeding device, through controlling the opening degrees of the first pressure control valve, the second pressure control valve and the third pressure control valve, a worker can adjust the pressure of chocolate paste entering the feeding pipe, and the fact that the paste in the pouring hole is discharged more smoothly during instillation is ensured.
6. The drip casting roller has better stability in transmission design and positioning design, and can ensure that the drip casting roller works more stably and operates more reliably.
Drawings
The utility model is further described below with reference to the accompanying drawings and examples:
FIG. 1 is a schematic view of an installation structure of the present utility model used in combination with a belt conveyor and a cooling tunnel (the belt conveyor at the rear section of the cooling tunnel is omitted);
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a cross-sectional view of a drip-feed roller in accordance with the present utility model;
FIG. 4 is an isolated view of the cylinder of the present utility model;
fig. 5 is a cross-sectional view of the doctor blade of the utility model assembled with the drip-feed roller.
Wherein: 1. a frame; 2. a belt conveying mechanism; 201. a belt; 3. a cooling tunnel; 4. a support frame; 5. a drop casting roller; 6. a feed pipe; 601. an outer tube; 601a, a cover; 602. an inner tube; 603. a heat preservation interlayer; 604. a discharging insert; 7. a drip irrigation pipe; 701. dripping a pouring hole; 702. a flange plate; 8. a discharge cavity; 9. positioning the recess; 10. a U-shaped clamp; 11. a scraper; 1101. a knife slot; 1102. a top knife edge; 1103. a bottom knife edge; 1104. a blanking port; 12. a sealing strip; 13. a material cylinder; 1301. a discharge port; 1302. a first feed back port; 1303. a second feed back port; 14. a stirring mechanism; 15. a transfer pump; 16. a discharge pipe; 17. a first feed back pipe; 18. a first pressure control valve; 19. a pressure display; 20. a second pressure control valve; 21. a second feed back pipe; 22. a third pressure control valve; 23. a motor speed reducer unit; 24. a main driving wheel; 25. a slave drive wheel; 26. a slave drive wheel bearing; 27. a support wheel; 28. a bearing in the supporting wheel; 29. supporting the outer bearing of the wheel; 30. a rotating seat; 31. a magnetic filter.
Detailed Description
Examples: the following describes a specific embodiment of the drum-type drip irrigation mechanism according to the present utility model in detail with reference to fig. 1 to 5 as follows:
the utility model is mainly used for producing the prior small cake-shaped chocolate raw material with the diameter of 10-40 mm.
As shown in fig. 1 and 2, the drum-type drip irrigation mechanism of the present utility model is composed of a support frame 4, a drip irrigation drum 5 comprising a feed pipe 6 and a drip irrigation pipe 7 arranged thereon, a drip irrigation pipe rotation driving device for driving the drip irrigation pipe to rotate, and a feed device for feeding the feed pipe 6. As with the conventional plunger booster type pouring mechanism, the utility model needs to be matched with a conveying device and a cooling device for production, while the conveying device is a belt conveying mechanism 2 arranged on a rack 1 in the embodiment, and the cooling device is a common cooling tunnel 3.
The drum-type drip casting mechanism is directly fixed on the frame 1 through the supporting frame 4, and the drum-type drip casting mechanism and the cooling tunnel 3 are sequentially arranged along the conveying direction of the belt 201 of the belt conveying mechanism 2. The drum-type drip mechanism of the present utility model is located above the belt 201, and the belt 201 is disposed through the cooling tunnel 3.
The drop casting roller 5 is a core mechanism of the utility model and is transversely arranged on the support frame 4, the drop casting roller 5 comprises a feed pipe 6 fixed on the support frame 4 and a drop casting pipe 7 sleeved outside the feed pipe 6, and the drop casting pipe 7 is rotatably assembled on the support frame 4 and driven by a drop casting pipe rotary driving device to rotate relative to the feed pipe 6.
As shown in fig. 2, the rotary driving device comprises a main driving wheel 24 driven by a motor speed reducer unit 23 and a secondary driving wheel 25 in transmission connection with the main driving wheel 24; wherein the slave driving wheel 25 is sleeved outside the feeding pipe 6 through the slave driving wheel bearing 26, the flanges 702 are formed on the peripheries of the two ends of the drip irrigation pipe 7, the flanges 702 at one end are fixed with the slave driving wheel 25, the flanges 702 at the other end are fixed with the supporting wheel 27, the inner side of the supporting wheel 27 is sleeved outside the feeding pipe 6 through the supporting wheel inner bearing 28, the periphery of the supporting wheel 27 is arranged inside a rotating seat 30 through the supporting wheel outer bearing 29, and the rotating seat 30 is fixed on the supporting frame 4.
In this embodiment, the main driving wheel 24 and the auxiliary driving wheel 25 are synchronous pulleys, and are connected through belt transmission.
As further shown in fig. 3, in this embodiment, the wall of the drip irrigation pipe 7 is provided with drip irrigation holes 701 in an array. The feeding pipe 6 is a double-layer sleeve and comprises an outer pipe 601 and an inner pipe 602 which are concentrically arranged, the drip irrigation pipe 7 is sleeved on the outer pipe 601, two ends of the inner pipe 602 are respectively used for feeding and discharging, and the inner pipe and the feeding pipe are connected through a pipeline; and a heat insulation interlayer 603 is arranged between the inner pipe 602 and the outer pipe 601 at intervals; a discharge insert 604 is fixed between the bottom of the inner tube 602 and the outer tube 601, the discharge insert 604 is provided with the discharge cavity 8, and the discharge cavity 8 is used for communicating the inner tube 602 and a drip hole 701 passing through the lower end of the discharge cavity 8 along with the rotation of the drip irrigation pipe 7.
In this embodiment, twenty groups of drip holes 701 are provided along the axial direction of the drip tube 7, each group is composed of eighteen drip holes 701 uniformly distributed on the periphery of the drip tube 7 at intervals, and the drip holes 701 of adjacent groups are arranged in a staggered manner in the circumferential direction.
In this embodiment, two ends of the outer tube 601 are integrally formed with covers 601a for closing the heat insulation interlayer 603 therein, and two ends of the inner tube 602 extend from openings provided in the corresponding covers 601 a.
Referring to fig. 2 again, the supporting frame 4 is provided with a positioning recess 9 into which the feeding tube 6 is clamped, and a U-shaped clamp 10 which is fixed with the positioning recess 9 by bolt fit to press the feeding tube 6.
In connection with figures 1, 2 and 4, the feeding device according to the present embodiment uses a known cylinder 13 with stirring means 14 and heating means and a transfer pump 15. The stirring mechanism comprises a stirring shaft longitudinally arranged in the material cylinder 13 and stirring blades fixed on the stirring shaft, and the top of the stirring shaft is connected and driven by a motor speed reducer set arranged at the top of the material cylinder 13.
As shown in fig. 1, 2 and 4, in this embodiment, a discharge hole 1301 is formed on the side surface of the lower portion of the material cylinder 13, the discharge hole 1301 is connected to one end of the material feeding pipe 6 through a discharge pipe 16, a conveying pump 15 is disposed on the discharge pipe 16, a first feed back hole 1302 is formed on the top of the material cylinder 13, the first feed back hole 1302 is connected to the other end of the material feeding pipe 6 through a first feed back pipe 17, a first pressure control valve 18 and a pressure display 19 located at a position downstream of the first pressure control valve 18 are disposed on the discharge pipe 16, and a second pressure control valve 20 is disposed on the first feed back pipe 17. The top of the material cylinder 13 is also provided with a second feed back opening 1303, the second feed back opening 1303 is connected with the discharge pipe 16 through a second feed back pipe 21, the connection position of the second feed back pipe 21 and the discharge pipe 16 is positioned at the upstream position of the first pressure control valve 18, and the second feed back pipe 21 is provided with a third pressure control valve 22. In this embodiment, a magnetic filter 31 is also provided on the tapping pipe 16 between the transfer pump 15 and the first pressure control valve 18.
By manipulating the opening degrees of the first, second and third pressure control valves 18, 20 and 22, a worker can adjust the pressure of chocolate mass entering the feed pipe 6, ensuring smoother tapping in the drip hole 701 at the time of instillation.
Referring to fig. 2 and 5, in this embodiment, a scraper 11 for scraping the slurry adhered to the surface of the drip irrigation pipe 7 is further fixed on the support frame 4, the scraper 11 is disposed on one side of the drip irrigation pipe 7 opposite to the conveying direction of the belt 201, and a receiving hopper (omitted in the drawing) for receiving the slurry scraped by the scraper 11 is fixed on the lower portion of the frame 1.
In this embodiment, the scraper 11 has a blade body parallel to the drip irrigation pipe 7, a supporting rod is disposed at the rear part of the blade body on the supporting frame 4, and a plurality of connecting rods with flanged heads are fastened and fixed with the rear part of the blade body through bolts, so that the scraper can be detached and replaced. Referring to fig. 5, a knife slot 1101 facing the outer peripheral surface of the drip irrigation pipe 7 is arranged at the front part of the knife body, a top knife edge 1102 and a bottom knife edge 1103 are sequentially arranged on the knife slot 1101 along the rotation direction of the drip irrigation pipe 7, and are propped against the outer peripheral surface of the drip irrigation pipe 7, and the bottom knife edge 1103 is tightly attached to the outer peripheral surface of the drip irrigation pipe 7 through a seal 12; the lower part of the knife slot 1101 is connected with a blanking port 1104 which is downwards penetrated through the knife body, and the blanking port 1104 is opposite to the lower pulp receiving hopper.
The scraper structural design can ensure that the slurry remained on the surface of the drip hole 701 is effectively removed, and the phenomenon that the slurry drips to pollute the surface of the belt 201 or is mixed with the slurry instilled in the subsequent drip hole 701 to cause uneven quality of small round cakes is avoided. Meanwhile, the slurry scraped by the scraper 11 falls into the slurry receiving hopper and can be reused, so that waste is avoided.
The working principle of the utility model is as follows:
the chocolate mass is heated by a vat 13 in the feed device and is stirred by an internal stirring mechanism.
The chocolate mass is then continuously fed into the feed tube 6 through a conduit connected to both ends of the feed tube 6 (inner tube 602) through the feed cylinder 13 and circulated through the feed tube 6 and the feed cylinder 13. Due to the pressure in the feed tube 6, the slurry is pressed into the discharge chamber 8 in the discharge insert 604. The feeding pipe 6 is a double-layer sleeve, and the inner heat preservation interlayer 603 of the feeding pipe can play a good role in heat insulation and heat preservation for chocolate paste in the inner pipe 602, so that the problem that heat is quickly lost and becomes solidified and can not be instilled smoothly is avoided.
After the belt conveyor 2 is started, the belt 201 is continuously conveyed forward. At this time, the upper drip irrigation pipe 7 rotates, and when the drip irrigation pipe 7 passes through the lower end of the discharge cavity 8 of the discharge insert 604 in the same row of drip irrigation holes 701 in the axial direction, the slurry is extruded out of the drip irrigation holes 701 under the action of pressure, and drops onto the belt 201 in rows. Since the drop tube 7 is continuously rotated around the feed tube 6, once the slurry is extruded out of the drop hole 701 and the drop hole 701 is dislocated from the lower end of the discharge chamber 8, the rear slurry is rapidly cut off, and no surplus drops on the belt 201.
As the drip tube 7 rotates, the slurry is dripped in rows onto the belt 201 and cooled by the cooling tunnel 3 to form the desired cookie-shaped chocolate material.
The above embodiments are merely for illustrating the technical concept and features of the present utility model, and are not intended to limit the scope of the present utility model to those skilled in the art to understand the present utility model and implement the same. All modifications made according to the spirit of the main technical proposal of the utility model should be covered in the protection scope of the utility model.

Claims (10)

1. The roller type drip irrigation mechanism comprises a support frame (4) and is characterized in that a drip irrigation roller (5) is transversely arranged on the support frame (4), the drip irrigation roller (5) comprises a feed pipe (6) fixed on the support frame (4) and a drip irrigation pipe (7) sleeved outside the feed pipe (6), the drip irrigation pipe (7) is rotatably assembled on the support frame (4) and driven by a drip irrigation pipe rotary driving device to rotate relative to the feed pipe (6), and drip irrigation holes (701) are distributed on the pipe wall of the drip irrigation pipe (7) in an array manner; two ends of the feed pipe (6) are respectively used for feeding and discharging; the feeding device is connected with two ends of the feeding pipe (6) through a pipeline; the bottom of the pipe wall of the feeding pipe (6) is provided with a discharging cavity (8) which is used for communicating the feeding pipe (6) and a drip pouring hole (701) passing through the lower end of the discharging cavity (8) along with the rotation of the drip pouring pipe (7).
2. A drum-type drip irrigation mechanism as claimed in claim 1, characterized in that the feed pipe (6) is a double-layer sleeve, comprising an outer pipe (601) and an inner pipe (602) which are concentrically arranged, the drip irrigation pipe (7) is sleeved on the outer pipe (601), and two ends of the inner pipe (602) are connected with the feed device through a pipeline; a heat-insulating interlayer (603) is arranged between the inner pipe (602) and the outer pipe (601) at intervals; a discharge insert (604) is fixed between the bottom of the inner tube (602) and the outer tube (601), the discharge insert (604) is provided with a discharge cavity (8), and the discharge cavity (8) is used for communicating the inner tube (602) and a drip hole (701) passing through the lower end of the discharge cavity (8) along with the rotation of the drip tube (7).
3. A drum-type drip irrigation mechanism according to claim 2, characterized in that the two ends of the outer tube (601) are fixed or integrally formed with covers (601 a) for closing the heat-insulating interlayer (603) inside, and the two ends of the inner tube (602) extend from openings provided on the corresponding covers (601 a).
4. A drum-type drip irrigation mechanism as claimed in claim 1 or 2, characterized in that the support frame (4) is provided with a positioning recess (9) into which the feed pipe (6) is clamped and a U-shaped clamp (10) which is fixed with the positioning recess (9) by bolt fit to press the feed pipe (6).
5. A drum-type drip irrigation mechanism as claimed in claim 1 or 2, characterized in that a scraper (11) for scraping the adhesive slurry on the surface of the drip irrigation pipe (7) is also fixed on the support frame (4).
6. A drum-type drip irrigation mechanism according to claim 5, characterized in that the scraper (11) is provided with a cutter body arranged parallel to the drip irrigation pipe (7), the front part of the cutter body is provided with a cutter groove (1101) facing the outer circumferential surface of the drip irrigation pipe (7), the cutter groove (1101) is sequentially provided with a top cutter edge (1102) and a bottom cutter edge (1103) along the rotation direction of the drip irrigation pipe (7), the top cutter edge (1102) and the bottom cutter edge (1103) are propped against the outer circumferential surface of the drip irrigation pipe (7), and the bottom cutter edge (1103) is tightly attached to the outer circumferential surface of the drip irrigation pipe (7) through a sealing strip (12); the lower part of the knife slot (1101) is connected with a blanking port (1104) which is downwards communicated with the knife body.
7. A drum-type drip-feed mechanism according to claim 1 or 2, characterized in that the feeding device comprises a cylinder (13) with a stirring mechanism (14) and a heating device and a delivery pump (15), the side of the lower part of the cylinder (13) is provided with a discharge opening (1301), the discharge opening (1301) is connected with one end of the feed pipe (6) through a discharge pipe (16), the delivery pump (15) is arranged on the discharge pipe (16), the top of the cylinder (13) is provided with a first feed back opening (1302), the first feed back opening (1302) is connected with the other end of the feed pipe (6) through a first feed back pipe (17), the discharge pipe (16) is provided with a first pressure control valve (18) and a pressure display instrument (19) positioned at the downstream position of the first pressure control valve (18), and the first feed back pipe (17) is provided with a second pressure control valve (20).
8. The drum-type drip irrigation mechanism according to claim 7, characterized in that a second feed back opening (1303) is further arranged at the top of the material cylinder (13), the second feed back opening (1303) is connected with the discharge pipe (16) through a second feed back pipe (21), the connection position of the second feed back pipe (21) and the discharge pipe (16) is positioned at the upstream position of the first pressure control valve (18), and a third pressure control valve (22) is arranged on the second feed back pipe (21); and a magnetic filter (31) is arranged on the discharging pipe (16).
9. A drum-type drip-feed mechanism according to claim 1, characterized in that the rotary drive means comprise a main drive wheel (24) driven by a motor-reduction unit (23) and a secondary drive wheel (25) in driving connection with the main drive wheel (24); wherein from drive wheel (25) through from drive wheel bearing (26) cover locate feed pipe (6) outside, drip and water pipe (7) both ends periphery and all be formed with ring flange (702), wherein ring flange (702) of one end is fixed with from drive wheel (25), and ring flange (702) of the other end is fixed with supporting wheel (27), this supporting wheel (27) inboard is located feed pipe (6) outside through supporting wheel inner bearing (28) cover, and supporting wheel (27) periphery is installed in a rotation seat (30) inboard through supporting wheel outer bearing (29), this rotation seat (30) are fixed on support frame (4).
10. A drum-type drip irrigation mechanism as claimed in claim 9, characterized in that the main driving wheel (24) and the secondary driving wheel (25) are synchronous pulleys, which are connected by a belt transmission; or the main driving wheel (24) and the auxiliary driving wheel (25) are synchronous chain wheels which are connected through chain transmission; or the main driving wheel (24) and the auxiliary driving wheel (25) are synchronous gears which are in meshed transmission connection.
CN202322318442.8U 2023-08-28 2023-08-28 Drum-type drip casting mechanism Active CN220654652U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322318442.8U CN220654652U (en) 2023-08-28 2023-08-28 Drum-type drip casting mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322318442.8U CN220654652U (en) 2023-08-28 2023-08-28 Drum-type drip casting mechanism

Publications (1)

Publication Number Publication Date
CN220654652U true CN220654652U (en) 2024-03-26

Family

ID=90339256

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322318442.8U Active CN220654652U (en) 2023-08-28 2023-08-28 Drum-type drip casting mechanism

Country Status (1)

Country Link
CN (1) CN220654652U (en)

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