CN220652028U - Adhesive film anti-slip spot ironing device - Google Patents
Adhesive film anti-slip spot ironing device Download PDFInfo
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- CN220652028U CN220652028U CN202322285007.XU CN202322285007U CN220652028U CN 220652028 U CN220652028 U CN 220652028U CN 202322285007 U CN202322285007 U CN 202322285007U CN 220652028 U CN220652028 U CN 220652028U
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- spot
- adhesive film
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- ground
- ironing
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- 238000010409 ironing Methods 0.000 title claims abstract description 89
- 239000002313 adhesive film Substances 0.000 title claims abstract description 44
- 230000000694 effects Effects 0.000 abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 238000000034 method Methods 0.000 description 11
- 229910052742 iron Inorganic materials 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 239000011521 glass Substances 0.000 description 5
- 239000003292 glue Substances 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 206010053615 Thermal burn Diseases 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model discloses an adhesive film anti-slip spot ironing device, which comprises three groups of transverse tracks extending along a first direction, wherein one side of each transverse track far away from the ground is provided with a guide rail, the outer side of each transverse track is sleeved with two movable frames, one side of each movable frame close to the ground is provided with a spot ironing head, and the movable frames move along the guide rails in the first direction; the end of the transverse track is provided with a lifting device, and the lifting device controls the transverse track to move along the direction vertical to the ground. Three groups of transverse tracks can be corresponding to the upper end, the lower end and the middle position of the spot-ironing adhesive film, each group of transverse tracks is sleeved with two movable frames, one end of each movable frame close to the ground is provided with a spot-ironing head, 6 positions can be spot-ironed, spot-ironing positions are increased, and the anti-skid effect is enhanced; the transverse track is far away from one end of the ground and is provided with the guide rail, the movable frame moves along the guide rail, the spot ironing head can be driven to move, the device is suitable for different-size actual requirements, and the applicability of the adhesive film anti-skid spot ironing device is improved.
Description
Technical Field
The utility model relates to the technical field of photovoltaic modules, in particular to an adhesive film anti-slip spot ironing device.
Background
In the process of feeding and cutting the adhesive film, the glass can be firstly fed into the cutting machine, then the adhesive film is laid, the adhesive film and the glass are poor in laminating performance, and the adhesive film can slide out of the edge of the glass during assembly line circulation.
In the prior art, glue films with small areas at the edges are melted in a spot ironing mode to be adhered to glass, spot ironing heads are arranged at positions corresponding to four corners of the glue films, spot ironing positions are scattered, the effect is unsatisfactory, spot ironing positions cannot be adjusted for glue films with different sizes, and the applicability is poor.
Therefore, it is desirable to provide an adhesive film anti-slip spot-ironing device which can improve spot-ironing effect and adapt to use scenes of different adhesive film sizes.
Disclosure of Invention
In view of the above, the utility model provides an adhesive film anti-slip spot ironing device which is suitable for spot ironing of adhesive films with different sizes, and can increase spot ironing area, so that adhesive films are bonded more firmly and achieve good anti-slip effect.
The utility model provides an adhesive film anti-slip spot ironing device, which comprises three groups of transverse tracks extending along a first direction, wherein a guide rail is arranged on one side of each transverse track far away from the ground, two movable frames are sleeved on the outer side of each transverse track, a spot ironing head is arranged on one side of each movable frame close to the ground, and the movable frames move along the guide rail in the first direction;
the end part of the transverse track is provided with a lifting device, and the lifting device controls the transverse track to move along the direction vertical to the ground.
Optionally, the lifting device comprises a hydraulic cylinder, one end of the hydraulic cylinder is fixed on the ground, and the other end of the hydraulic cylinder is connected with one side of the transverse track, which is close to the ground.
Optionally, the side of removing the frame includes the motor, the output shaft of motor runs through the curb plate of removing the frame, the output shaft is connected with a connecting rod, the cover is equipped with the pulley on the connecting rod, the pulley is located in the guide rail.
Optionally, both the surface of the guide rail and the pulley surface are rough.
Optionally, the guide rail is an arc-shaped groove recessed toward one side of the ground.
Optionally, the cross-sectional area of the scalding head is polygonal.
Optionally, the device further comprises two longitudinal beams extending along the second direction, wherein the longitudinal beams are detachably connected with the end parts of the transverse rails, and the longitudinal beams are positioned on one side of the transverse rails close to the ground; in the first direction, the longitudinal beam is positioned between the moving frame and the hydraulic cylinder; the moving frame moves between two longitudinal beams along the first direction.
Optionally, the longitudinal beam includes a through hole group, each through hole group includes a through hole arranged along the second direction, and an interval is provided between adjacent through holes, and the transverse track and the longitudinal beam are detachably connected through a mounting piece.
Optionally, the set of through holes is located at an end of the longitudinal beam and/or the set of through holes is located at a middle of the longitudinal beam.
Optionally, the number of the guide rails is 2.
Compared with the prior art, the adhesive film anti-slip spot ironing device provided by the utility model has the following beneficial effects:
according to the adhesive film anti-slip spot ironing device, through three groups of transverse tracks, two movable frames are arranged on each transverse track, and each movable frame corresponds to one spot ironing head, so that 6 spot ironing heads are provided in total; the movable frame of the outer sleeve of the transverse track moves along the guide rail in the first direction, the lifting device controls the transverse track to move along the direction perpendicular to the inner side, spot ironing is achieved when the transverse track moves downwards, operation is convenient, and structure is simple.
Of course, it is not necessary for any one product embodying the utility model to achieve all of the technical effects described above at the same time.
Other features of the present utility model and its advantages will become apparent from the following detailed description of exemplary embodiments of the utility model, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description, serve to explain the principles of the utility model.
FIG. 1 is a side view of an adhesive film anti-slip spot ironing device;
FIG. 2 is a top view of the adhesive film anti-slip spot ironing device
Fig. 3 is a schematic diagram of a moving frame and a spot-ironing head;
fig. 4 is a schematic cross-sectional shape of a spot iron;
1-transverse track, 2-guide rail, 3-movable frame, 31-left side board, 32-right side board, 33-roof, 34-bottom board, 35-front board, 36-back board, 37-arc groove, 4 motor, 5-point iron, 6-pulley, 8-longitudinal beam, 9-through hole group, 10-pneumatic cylinder, 11-connecting rod, 12 output shaft, x-first direction, y-second direction.
Detailed Description
Various exemplary embodiments of the present utility model will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present utility model unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the utility model, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
Referring to fig. 1-2, the utility model provides an adhesive film anti-slip spot ironing device, which comprises three groups of transverse rails 1 extending along a first direction x, wherein one side of each transverse rail 1 far away from the ground is provided with a guide rail 2, the outer side of each transverse rail 1 is sleeved with two movable frames 3, one side of each movable frame 3 close to the ground is provided with a spot ironing head 5, and the movable frames 3 move along the guide rails 2 in the first direction x;
the end of the transverse track 1 is provided with a lifting device which controls the transverse track 1 to move along the direction vertical to the ground.
Specifically, three groups of transverse tracks 1 extending along the first direction x correspond to two sides and the middle position of an adhesive film to be subjected to spot ironing along the second direction y respectively, each transverse track 1 is sleeved with 2 moving frames 3, each moving frame 3 corresponds to one spot ironing head 5, and thus, compared with 2 or 4 spot ironing heads in the prior art, the spot ironing positions are increased, and the spot ironing adhesion is improved; the side, far away from the ground, of the transverse rail 1 is provided with a guide rail 2, the guide rail 2 provides a foundation for moving the movable frames 3, two movable frames 3 are sleeved on the outer side of each transverse rail 1, one end, close to the ground, of each movable frame 3 is provided with a spot ironing head 5, 6 spot ironing heads 5 are totally arranged, and the movable frames 3 move left and right on the transverse rail 1 along a first direction x so that the spot ironing position along the first direction x can be adjusted according to actual needs; the end part of the transverse track 1 is provided with a lifting device to drive the spot ironing head 5 to move up and down so as to realize spot ironing.
According to the utility model, three groups of transverse tracks 1 are arranged and can correspond to the upper end, the lower end and the middle position of a spot-ironing adhesive film, each group of transverse tracks 1 is sleeved with two movable frames 3, one end of each movable frame 3 close to the ground is provided with spot-ironing heads 5, the total number of the spot-ironing heads 5 is 6, spot ironing at 6 positions can be realized, and compared with 4 or 2 spot-ironing positions in the prior art, the spot-ironing positions are increased, and the anti-skid effect is enhanced; the transverse track 1 is far away from the ground one end and sets up guide rail 2, removes frame 3 and removes along guide rail 2 in first direction x, then drives the point and scalds head 5 and remove, and applicable size is different glued membrane in the first direction x, improves glued membrane antiskid point and scalds the suitability of device, and lifting device is established to transverse track 1 tip and is driven the point to scald head 5 and reciprocate to realize the point, simple structure, easy operation.
In some alternative embodiments, with continued reference to fig. 1 and 2, the lifting device comprises a hydraulic cylinder 10, one end of the hydraulic cylinder 10 being fixed to the ground, the other end of the hydraulic cylinder 10 being connected to the side of the transverse rail 1 that is closer to the ground.
It should be noted that, the hydraulic cylinder 10 is adopted to realize lifting of the transverse track 1, the moving frame 3 arranged on the transverse track 1 and the spot ironing head 5, so as to realize the process of approaching to the adhesive film when the spot ironing head 5 is used for spot ironing and lifting after the spot ironing is finished, thus the running process is more automatic and the operation is simpler and more convenient; the lifting structure of the hydraulic cylinder 10 is characterized in that the hydraulic cylinder 10 is small in size, fast in operation and stable in operation process, braking is convenient to start rapidly, the hydraulic cylinder 10 is compact in structure, and good lifting effect can be achieved under the condition of certain occupied area.
In some alternative embodiments, referring to fig. 1-3, the side of the moving frame 3 includes a motor 4, an output shaft 12 of the motor 4 penetrates a rear plate 36 of the moving frame 3, the output shaft 12 is connected with a connecting rod 11, a pulley 6 is sleeved on the connecting rod 11, and the pulley 6 is located in the guide rail 2.
It should be noted that, the left view of the moving frame 3 is a rectangular frame, including a left side plate 31, a top plate 33, a right side plate 32, a rear plate 36 and a bottom plate 34 which are sequentially connected, the left side plate 31 and the right side plate 32 are oppositely arranged along a first direction x, a front plate 35 and the rear plate 36 are oppositely arranged along a second direction y, the middle of the left side plate 31 and the right side plate 32 is hollowed out so as to be conveniently sleeved on the transverse track 1, one end of the left side plate 31 and the right side plate 32, which is close to the guide rail 2, is provided with an arc groove 37, which provides a mounting foundation for the pulley 6, the motor 4 is connected with the rear plate 36, an output shaft penetrates out from the rear plate 36, the hollow cavity enclosed by the left side plate 31, the right side plate 32 and the top plate 33 is connected with a connecting rod, the pulley 6 is sleeved on the connecting rod, the pulley 6 is arranged in the arc groove 37, the arc groove 37 is attached to the shape of the pulley 6, and the position of the pulley 6 can be better fixed; the bottom plate 34 is provided with a spot iron 5, and the spot iron 5 can be driven to move when the moving frame 3 moves.
It can be understood that the motor 4 is connected with the connecting rod 11 through the output shaft 12 to drive the pulley 6 to rotate, a speed reducer can be arranged between the output shaft 12 and the connecting rod 11 for adjusting the rotating speed, the connecting rod 11 is positioned at the central shaft position of the pulley 6, the pulley 6 is connected on the movable frame 3 in a penetrating way, the purpose that the motor 4 runs to drive the spot ironing head 5 on the movable frame 3 to move left and right along the first direction x on the transverse track 1 is achieved, glue film anti-slip spot ironing can be carried out according to actual needs in the first direction x, the electric energy is converted into kinetic energy in the running process by utilizing the interaction of the guide rail 2 and the pulley 6, and the operation is convenient and the labor is saved.
In some alternative embodiments, referring to fig. 1-2, both the surface of the rail 2 and the surface of the pulley 6 are roughened.
It can be understood that the roughness of the contact surface can increase the friction force, so that the pulley 6 drives the moving frame 3 to move along the first direction x when rotating in the guide rail 2; if the surface of the guide rail 2 and the surface of the pulley 6 are smooth, that is, the contact surface of the guide rail 2 and the pulley 6 is smooth, the motor 4 drives the connecting rod to rotate during operation, and then the pulley 6 also rotates, but the contact surface of the guide rail 2 and the pulley 6 is smooth, so that the pulley 6 rotates in situ, and the moving frame 3 cannot be driven to move along the first direction x.
In this application, the surface of guide rail 2 and pulley 6 surface are all coarse, can increase the coefficient of friction of guide rail 2 and pulley 6 contact surface, and motor 4 drives the connecting rod at the during operation and rotates, and pulley 6 also rotates thereupon, drives and removes frame 3 and remove along first direction x, can prevent that pulley 6 from rotating in situ
In some alternative embodiments, referring to fig. 1-2, the rail 2 is an arcuate groove recessed to one side of the ground.
The guide rail 2 is disposed opposite to the arc groove 37 of the moving frame 3, and the pulley 6 can smoothly slide in a track formed by the guide rail 2 and the arc groove 37 disposed opposite to each other.
It can be understood that the moving frame 3 slides by using the pulley 6 to realize movement, on the basis of ensuring the sliding effect, the guide rail 2 of the arc-shaped groove is beneficial to the movement of the pulley 6, and the arc-shaped groove can play a certain limiting role on the pulley 6 at two sides of the pulley 6 along the second direction y, so that the stability is enhanced.
In some alternative embodiments, referring to fig. 4, the cross-sectional area of the scalding head 5 is polygonal.
Alternatively, the polygon may be a regular polygon, such as a regular pentagon, a regular hexagon, a regular octagon, or the like. The specific shape of the spot iron 5 is not limited, and in this embodiment, the hexagonal spot iron 5 shown in fig. 4 is used to increase the spot iron area.
It should be noted that, under the condition of the same inner diameter, the area of the polygon is larger than the area of the circle (such as the dotted line part in fig. 4), the cross-sectional area of the spot-ironing head 5 is polygonal, so that the cross-sectional area of the spot-ironing head 5 can be increased, and the amount of the melted adhesive film during spot-ironing is more, which is beneficial to increasing the adhesion between the adhesive film and the glass.
In some alternative embodiments, referring to fig. 1-2, the adhesive film anti-slip spot ironing device comprises two longitudinal beams 8 extending along the second direction y, the longitudinal beams 8 are detachably connected with the ends of the transverse rails 1, and the longitudinal beams 8 are positioned on one side of the transverse rails 1 close to the ground;
in the first direction x, the longitudinal beam 8 is located between the mobile frame 3 and the hydraulic cylinder 10;
the moving frame 3 moves in a first direction x between two longitudinal beams 8.
It can be appreciated that the longitudinal beam 8 extends along the second direction y and is detachably connected with the end part of the transverse track 1, in particular, the connection can be enhanced by using bolts, and the connection stability is also improved, so that the disassembly is more convenient; the longitudinal beam 8 is positioned on one side of the transverse track 1 close to the ground and has a certain supporting effect on the transverse track 1; the longitudinal beam 8 is positioned between the movable frame 3 and the hydraulic cylinder 10, so that the separation of the transverse track 1 and the longitudinal beam 8 can be avoided in the process of lifting the spot iron 5 under the action of the hydraulic cylinder 10, and the operation difficulty is reduced.
In some alternative embodiments, referring to fig. 1-2, the longitudinal beams 8 comprise groups of through holes 9, each group of through holes 9 comprising through holes arranged in the second direction y with a space between adjacent through holes, the transverse rail 1 being detachably connected to the longitudinal beams 8 by means of a mounting.
It can be understood that the connection of the through holes at different positions of the through hole group 9 arranged on the transverse track 1 and the longitudinal beam 8 can realize the spot-ironing of adhesive films adapting to different sizes along the second direction y, and before the spot-ironing process begins, the transverse track 1 is moved according to the required position to be connected with the longitudinal beam 8, and no operation is needed in the subsequent spot-ironing process.
In some alternative embodiments, referring to fig. 1-2, the set of through holes 9 is located at the ends of the longitudinal beams 8 and/or the set of through holes 9 is located in the middle of the longitudinal beams 8.
Alternatively, the through hole group 9 may be located at the end and middle of the longitudinal beam 8, or the through hole group 9 may be disposed only in the middle of the longitudinal beam 8, which is not limited herein, and in this embodiment, the positions of spot ironing are increased by using the through hole group 9 disposed at the end and middle of the longitudinal beam 8 as shown in fig. 2.
It should be noted that if the through hole group 9 is only located at the middle of the longitudinal beam 8, the end of the longitudinal beam 8 is only required to be connected with the transverse track 1 by setting 1 through hole, so that the point ironing head 5 can iron four corners of two ends of a glue film with a certain size and two left and right ends of the middle along the first direction x, and the position of the middle point ironing can be flexibly adjusted, and the effect of increasing the point ironing position can be achieved.
It can be understood that the through hole group 9 is located at the end of the longitudinal beam 8 and/or is located at the middle of the longitudinal beam 8, and the three groups of transverse rails 1 are respectively connected with the corresponding through hole groups 9, so that the four corner positions of two ends of the adhesive film to be heated by the heating point 5 and the positions of the left and right ends of the middle along the first direction x are realized, and the heating point positions are increased.
In some alternative embodiments, referring to fig. 1-2, the number of rails 2 is 2.
It can be understood that the movable frame 3 is provided with the pulleys 6 which can slide on the guide rail 2, if only one pulley 6 is provided, the sliding stability of the movable frame 3 is poor, and the two pulleys 6 can enhance the running stability of the movable frame 3 and the spot iron 5, so as to ensure the running effect.
The adhesive film anti-slip spot ironing device provided by the utility model has the following working processes: according to the size of the adhesive film which is actually needed to be scalded along the second direction y, the transverse rail 1 is connected with the through hole group 9 at a proper position by using bolts, and the hydraulic cylinder 10 acts to lift the longitudinal beam 8 and the transverse rail 1 connected with the longitudinal beam to enable the spot scalding head 5 to be far away from the spot scalding position so as to prepare spot scalding; after the adhesive film is placed, the motor 4 is operated, the motor 4 is connected with the connecting rod 11 through the output shaft 12 to drive the 2 pulleys 6 to rotate in the 2 guide rails 2 respectively, the pulleys 6 rotate to drive the movable frame 3 and the corresponding spot ironing heads 5 to move, the motor 4 stops operating after the corresponding spot ironing heads move to the corresponding spot ironing positions, the hydraulic cylinder 10 acts to enable the transverse rail 1 to descend, the spot ironing heads 5 descend along with the transverse rail 1 to perform spot ironing, and after the spot ironing is finished, the hydraulic cylinder 10 prepares for the next spot ironing of the transverse rail and the longitudinal direction Liang Taiqi.
According to the embodiment, the adhesive film anti-slip spot ironing device provided by the utility model has the following beneficial effects:
according to the adhesive film anti-slip spot ironing device, through three groups of transverse tracks, two movable frames are arranged on each transverse track, and each movable frame corresponds to one spot ironing head, so that 6 spot ironing heads are provided in total; the movable frame of the outer sleeve of the transverse track moves along the guide rail in the first direction, the lifting device controls the transverse track to move along the direction perpendicular to the inner side, spot ironing is achieved when the transverse track moves downwards, operation is convenient, and structure is simple.
While certain specific embodiments of the utility model have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the utility model. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the utility model. The scope of the utility model is defined by the appended claims.
Claims (10)
1. The adhesive film anti-slip spot ironing device is characterized by comprising three groups of transverse tracks extending along a first direction, wherein a guide rail is arranged on one side of each transverse track far away from the ground, two movable frames are sleeved on the outer side of each transverse track, a spot ironing head is arranged on one side of each movable frame close to the ground, and the movable frames move along the guide rail in the first direction;
the end part of the transverse track is provided with a lifting device, and the lifting device controls the transverse track to move along the direction vertical to the ground.
2. The adhesive film anti-slip spot ironing device according to claim 1, wherein the lifting device comprises a hydraulic cylinder, one end of the hydraulic cylinder is fixed on the ground, and the other end of the hydraulic cylinder is connected with one side of the transverse track, which is close to the ground.
3. The adhesive film anti-slip spot ironing device according to claim 1, wherein the side surface of the movable frame comprises a motor, an output shaft of the motor penetrates through the side plate of the movable frame, the output shaft is connected with a connecting rod, a pulley is sleeved on the connecting rod, and the pulley is positioned in the guide rail.
4. The adhesive film anti-slip spot ironing device according to claim 3, wherein the surface of the guide rail and the surface of the pulley are both rough.
5. The adhesive film anti-slip spot ironing device according to claim 4, wherein the guide rail is an arc-shaped groove recessed toward one side of the ground.
6. The adhesive film anti-slip spot ironing device according to claim 1, wherein the cross-sectional area of the spot ironing head is polygonal.
7. The adhesive film anti-slip spot ironing device according to claim 2, further comprising two longitudinal beams extending in a second direction, wherein the longitudinal beams are detachably connected with the ends of the transverse rails, and the longitudinal beams are positioned on one side of the transverse rails close to the ground;
in the first direction, the longitudinal beam is positioned between the moving frame and the hydraulic cylinder;
the moving frame moves between two longitudinal beams along the first direction.
8. The adhesive film anti-slip spot ironing device according to claim 7, wherein the longitudinal beams comprise through hole groups, each through hole group comprises through holes arranged along the second direction, a space is arranged between adjacent through holes, and the transverse rail is detachably connected with the longitudinal beams through a mounting piece.
9. The adhesive film anti-slip spot ironing device according to claim 8, wherein the through hole group is located at an end portion of the longitudinal beam and/or the through hole group is located at a middle portion of the longitudinal beam.
10. The adhesive film anti-slip spot ironing device according to claim 1, wherein the number of the guide rails is 2.
Priority Applications (1)
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CN202322285007.XU CN220652028U (en) | 2023-08-24 | 2023-08-24 | Adhesive film anti-slip spot ironing device |
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CN202322285007.XU CN220652028U (en) | 2023-08-24 | 2023-08-24 | Adhesive film anti-slip spot ironing device |
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CN220652028U true CN220652028U (en) | 2024-03-22 |
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CN202322285007.XU Active CN220652028U (en) | 2023-08-24 | 2023-08-24 | Adhesive film anti-slip spot ironing device |
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2023
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