CN220651810U - Automatic assembly machine for transformer - Google Patents

Abstract

The application relates to the technical field of transformer production equipment, in particular to an automatic transformer assembling machine which comprises a wire package conveying mechanism, an assembling mechanism, a shell conveying mechanism and a turnover mechanism, wherein the wire package conveying mechanism is used for conveying wire packages; the assembly mechanism is arranged at the output end of the wire package conveying mechanism; the two shell conveying mechanisms are respectively arranged at two sides of the coil conveying mechanism; the two turnover mechanisms are respectively and movably arranged between the assembly mechanism and the discharge end of each shell conveying mechanism; the first transfer mechanism for transferring the coil is arranged between the coil conveying mechanism and the assembly mechanism, so that the problem that the existing transformer assembly equipment cannot assemble transformers in the structural form of a transformer body and two shells (or iron cores) is solved, and the functions of multiple transformers of an automatic assembly cannot be realized.

Description

Automatic assembly machine for transformer

Technical Field

The application relates to the technical field of transformer production equipment, in particular to an automatic transformer assembling machine.

Background

The miniature transformer mainly refers to a transformer with the single phase below 20 kV.A and the three phase below 50 kV.A, and is characterized by small volume, low cost and less wire consumption. The load rate and the utilization rate of the small transformer are generally low, the inductive load carried by the small transformer is generally not subjected to capacitive compensation, the small transformer is a common device in an electric control system of a factory, and the small transformer is increasingly widely applied along with the large application of electronic elements in control, monitoring and automatic loops of a power plant.

The transformer product needs to assemble a casing outside the transformer body, protects the transformer through the casing, increases the steadiness of transformer. At present, the transformer body is clamped into the shell in a press-fit mode, so that the transformer is convenient to process. In order to make the connection between the shell and the transformer body more firm, glue (such as UV glue, hot melt glue, etc.) is used to fix the connection between the shell and the transformer body. However, at present, most of the transformer is clamped into the shell through the assembly device, then the transformer is put into the dispensing device through a manual mode, the junction of the shell and the transformer is dispensed and connected, and after the completion, the transformer is collected through the manual swing disc, so that the processing efficiency is low and the processing cost is high.

The patent of publication No. CN114927341A discloses transformer assembly equipment, which comprises a frame, a shell vibration disc feeding device, a transformer body vibration disc feeding device, a conveying device, an assembling device, a dispensing device, a transformer pushing device, a transformer collecting device and a collecting table, wherein the shell vibration disc feeding device, the transformer body vibration disc feeding device, the conveying device, the assembling device, the dispensing device, the transformer pushing device and the transformer collecting table are all arranged on the frame; while the assembly equipment works, the shell vibration disc feeding device and the transformer body vibration disc feeding device respectively convey the shell and the transformer body to the conveying device, the conveying device conveys the shell and the transformer body to the assembly device, the assembly device loads the transformer body into the shell to complete assembly, then the conveying device conveys the assembled transformer to the dispensing device, the dispensing device dispenses the glue on the joint of the shell and the transformer body, and the dispensed transformer is conveyed to the transformer collecting device through the transformer pushing device and is arranged in the transformer collecting device, so that the processing efficiency is greatly improved, and the processing cost is reduced; however, besides the structural form of the transformer body and a single shell, the transformer also has the structural form of the transformer body and two shells (or iron cores), and the two shells (or iron cores) are respectively assembled at the two ends of the transformer body, so that the structural stability of the transformer is improved; however, the assembly device cannot be applied to a transformer in the form of a structure of one transformer body and two housings (or cores), and thus cannot realize the function of automatic assembly of such various transformers, and thus is improved with respect to the existing transformer device.

Disclosure of Invention

This application aim at provides an automatic kludge of transformer, adopts the technical scheme that this application provided to solve current transformer equipment and can't assemble the transformer of transformer body and two casing (or iron core) structural style to can't realize the function of the multiple transformer of automation component.

In order to achieve the technical aim, the application provides a novel automatic transformer assembling machine, which comprises a wire package conveying mechanism for conveying wire packages, an assembling mechanism, a shell conveying mechanism and a turnover mechanism; the assembling mechanism is arranged at the output end of the coil conveying mechanism and is used for assembling the coil conveyed by the coil conveying mechanism with the shell; the two shell conveying mechanisms are respectively arranged at two sides of the coil conveying mechanism and are used for conveying the shell towards the coil; the two turnover mechanisms are respectively and movably arranged between the assembly mechanism and the discharge end of each shell conveying mechanism and are used for turning and feeding the shells conveyed by each shell conveying mechanism towards the coil; a first transfer mechanism for transferring the wire package is provided between the wire package transfer mechanism and the assembly mechanism.

Preferably, the first transfer mechanism comprises a first transfer driver and a first transfer rod, and a plurality of transfer parts are arranged on the first transfer rod; one end of the transfer part can be movably inserted into the central hole of the coil; the driver is used for driving the first transfer rod to drive the plurality of transfer parts to reciprocate.

Preferably, the shaping mechanism is arranged between the discharging end of the coil conveying mechanism and the assembling mechanism; the shaping mechanism comprises a shaping clamp movably arranged at one side of the first transfer mechanism; the shaping clamp is capable of clamping the outer circumference of the coil.

Preferably, the device further comprises two second transfer mechanisms, wherein the two second transfer mechanisms are respectively arranged between the corresponding shell conveying mechanisms and the turnover mechanisms; each second transfer mechanism comprises a second transfer driver and a second transfer rod; the second transfer rod is provided with a plurality of transfer grooves, the second transfer driver is used for driving the second transfer rod to drive the transfer grooves to reciprocate, and the transfer grooves can act on the outer side of the shell.

Preferably, a dispensing mechanism is arranged above the discharge end of at least the second transfer mechanism, and the dispensing mechanism is used for dispensing the glue to the shell.

Preferably, the assembly mechanism comprises an extrusion assembly and two pushing assemblies, the working ends of the two pushing assemblies are oppositely arranged, the working ends of the two pushing assemblies can move relatively, and the extrusion assembly is located between the two pushing assemblies to move in a lifting mode.

Preferably, the device further comprises a detection mechanism; the detection mechanism comprises a first feeding detection assembly, a first discharging detection assembly, a second feeding detection assembly, a second discharging detection assembly and a dispensing detection assembly; the first feeding detection assembly and the first discharging detection assembly are respectively arranged at the feeding end and the discharging end of the first transfer mechanism; the second feeding detection assembly and the second discharging detection assembly are respectively arranged at the feeding end and the discharging end of the second transfer mechanism; the dispensing detection assembly is arranged at the discharge end of the shell conveying mechanism.

Preferably, the device further comprises a discharging assembly; the discharging component is arranged on the outer side of the assembling mechanism.

Preferably, the input ends of the two shell conveying mechanisms are provided with shell feeding mechanisms.

Preferably, each turnover mechanism comprises a bearing block and a turnover driver, the working end of the bearing block is L-shaped, the bearing block is movably arranged between the discharge end of the second transfer mechanism and the assembly mechanism, and the turnover driver is used for driving the bearing block to bear the shell and turn over and feed the wire package towards the working area of the assembly mechanism.

Compared with the prior art, the beneficial effect of this application lies in:

when the assembly machine works, the wire package is conveyed towards the assembly mechanism through the wire package conveying mechanism, the shell conveying mechanisms at two sides of the wire package conveying mechanism respectively convey the shells towards the corresponding turnover mechanisms 4, and the shells conveyed by the wire package conveying mechanisms are turned over and moved towards the wire package to be close to each other through the two turnover mechanisms, so that the shells are aligned with the central holes of the wire package; finally, the assembling mechanism is used for acting on the shells on the two turnover mechanisms respectively, the shells on the two turnover mechanisms are separated from the turnover mechanisms respectively, meanwhile, the two shells are inserted along two sides of the coil respectively, and finally, the two shells are attached under the extrusion action of the assembling mechanism, so that the function of automatic assembly of the transformer is completed.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic diagram of an automatic transformer assembly machine according to an embodiment of the present application;

FIG. 2 is a schematic illustration of a transformer automatic assembly machine according to an embodiment of the present application;

FIG. 3 is a schematic view of a discharging assembly and assembly mechanism of an automatic transformer assembly machine according to an embodiment of the present application;

fig. 4 is a schematic diagram of a transformer automatic assembling machine according to an embodiment of the present disclosure;

FIG. 5 is a schematic view of a first transfer mechanism of an automatic transformer assembling machine according to an embodiment of the present application;

FIG. 6 is a schematic diagram of a second transfer mechanism of an automatic transformer assembling machine according to an embodiment of the present application;

FIG. 7 is a schematic diagram of a turnover mechanism of an automatic transformer assembling machine according to an embodiment of the present application;

fig. 8 is a side view of a turnover mechanism of an automatic transformer assembling machine according to an embodiment of the present application.

Wherein: 1. a coil conveying mechanism; 2. an assembly mechanism; 11. a housing transfer mechanism; 4. a turnover mechanism; 5. a first transfer mechanism; 6. a second transfer mechanism; 7. shaping mechanism; 8. a dispensing mechanism; 9. a discharge assembly; 10. a shell feeding mechanism; 21. an extrusion assembly; 22. a pushing assembly; 41. a receiving block; 42. a flip driver; 51. a first transfer driver; 52. a first transfer lever; 53. a positioning assembly; 521. a transfer section; 61. a second transfer driver; 62. a second transfer lever; 621. a transfer tank; 71. shaping clips; 31. a first feed detection assembly; 32. a first discharge detection assembly; 33. a second feed detection assembly; 34. the second discharging detection component; 35. a dispensing detection assembly; 12. a coil; 13. a housing.

Detailed Description

Various embodiments of the present application are disclosed in the following figures, in which numerous practical details are set forth in the following description for purposes of clarity. However, it should be understood that these practical details are not to be taken as limiting the present application. That is, in some embodiments of the present application, these practical details are unnecessary. Moreover, for the purpose of simplifying the drawings, some conventional structures and components are shown in the drawings in a simplified schematic manner.

It should be noted that all directional indicators such as up, down, left, right, front, and rear … … in the embodiments of the present application are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture such as that shown in the drawings, and if the particular posture is changed, the directional indicator is changed accordingly.

In addition, descriptions such as those related to "first," "second," and the like, are used herein for descriptive purposes only and are not specifically intended to be order or order limiting, nor are they intended to limit the present application solely for distinguishing between components or operations described in the same technical term, but are not to be construed as indicating or implying a relative importance or an order of implying any particular order among or between such features. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be regarded as not exist and not within the protection scope of the present application.

For a further understanding of the utility model, features and efficacy of this application, the following examples are set forth to illustrate, together with the drawings, the detailed description of which follows:

the existing assembly equipment cannot realize the function of automatic assembly of various transformers.

In order to solve the above technical problems, the present embodiment provides the following technical solutions:

referring to fig. 1-8, the present embodiment provides an automatic assembling machine for transformers, which includes a wire package conveying mechanism 1 for conveying wire packages 12, an assembling mechanism 2, a housing conveying mechanism 11, and a turnover mechanism 4; the assembling mechanism 2 is arranged at the output end of the coil conveying mechanism 1 and is used for assembling the coil 12 conveyed by the coil conveying mechanism 1 with the shell 13; the two shell conveying mechanisms 11 are respectively arranged at two sides of the coil conveying mechanism 1 and are used for conveying the shell 13 towards the coil 12; the two turnover mechanisms 4 are respectively and movably arranged between the assembly mechanism 2 and the discharge end of each shell conveying mechanism 11, and are used for turning and feeding the shell 13 conveyed by each shell conveying mechanism 11 towards the coil 12; a first transfer mechanism 5 for transferring the coil 12 is provided between the coil transfer mechanism 1 and the assembling mechanism 2.

When the assembly machine works, the wire package 12 is conveyed towards the assembly mechanism 2 through the wire package conveying mechanism 1, meanwhile, the shell 13 is conveyed towards the corresponding turnover mechanisms 4 through the shell conveying mechanisms 11 on two sides of the wire package conveying mechanism 1 respectively, and then the shell 13 conveyed by the wire package conveying mechanism 1 is turned over and moved towards the wire package 12 through the two turnover mechanisms 4 respectively so as to be aligned with the central hole of the wire package 12; finally, the assembly mechanism 2 acts on the shells 13 on the two turnover mechanisms 4 respectively, the shells 13 on the two turnover mechanisms 4 are separated from the turnover mechanisms 4 respectively, the two shells 13 are inserted along two sides of the coil 12 respectively, and finally the two shells 13 are attached under the extrusion action of the assembly mechanism 2, so that the function of automatic assembly of the transformer is completed; it will be appreciated that, in order to facilitate the accurate movement of the packages 12 transferred by the package transfer mechanism 1 to the assembly position of the assembly mechanism 2, a first transfer mechanism 5 is provided between the package transfer mechanism 1 and the assembly mechanism 2, and the packages 12 are transferred one by one to the processing station of the assembly mechanism 2 by the first transfer mechanism 5, so that the turnover mechanism 4 accurately moves the housing 13 to both sides of the packages 12 and is assembled by the assembly mechanism 2.

In one embodiment, the shell conveying mechanism 11 and the coil conveying mechanism 1 both adopt conveying belts, and the production and maintenance costs of the assembly machine are reduced by the conveying belts which are easy to obtain and convenient to maintain.

In one embodiment, when the transformer adopts only one shell 13, one shell conveying mechanism 11 is made to stop conveying the shell 13, a single shell 13 is turned over and conveyed towards the coil 12 through the turning mechanism 4 on one side of the coil conveying mechanism 1, then the shells 13 on the turning mechanism 4 are respectively acted on by the assembling mechanism 2, the shells 13 on the turning mechanism 4 are respectively separated from the turning mechanism 4, meanwhile, the shells 13 are respectively inserted along one side of the coil 12, finally, the shells 13 and the coil 12 are attached under the extrusion action of the assembling mechanism 2, the function of automatic assembly of the transformer is further completed, and the functions of assembling different transformers by an assembling machine can be realized by controlling the operation of the single shell conveying mechanism 11 or the simultaneous operation of the two shell conveying mechanisms 11.

In this embodiment, as shown in fig. 5, the first transfer mechanism 5 includes a first transfer driver 51 and a first transfer lever 52, and the first transfer lever 52 is provided with transfer portions 521 in parallel along a transfer direction; one end of each transfer part 521 is capable of being movably inserted into the central hole of the coil 12; the driver is used for driving the first transfer rod 52 to drive the transfer part 521 to reciprocate. In practical application, first, the first transfer driver 51 drives the first transfer rod 52 to move to the transfer area of the coil transfer mechanism 1, so that the transfer part 521 is inserted into the central hole of the coil 12, and then the first transfer driver 51 drives the first transfer rod 52 to be far away from the transfer area of the coil transfer mechanism 1, so that the transfer part 521 brings the coil 12 on the coil transfer mechanism 1 to the off-line coil transfer mechanism 1 and places the coil 12 at the assembly station corresponding to the assembly mechanism 2; then, when the first transfer driver 51 drives the first transfer rod 52 to move to the transfer area of the coil transfer mechanism 1 to transfer the next coil 12, the first transfer rod 52 drives the transfer portion 521 to move to the material taking position of the coil transfer mechanism 1, so that one end of the transfer portion 521 is threaded through the corresponding coil 12 to take and feed the coil 12.

It can be understood that, in order to drive the first transfer rod 52 to drive the transfer portion 521 to penetrate into the central hole of the coil 12, a penetrating driver (not shown in the drawings) for driving the first transfer rod 52 to reciprocate toward the coil 12 is further included, and the first transfer rod 52 can drive the transfer portion 521 to perform actions such as forward movement, pulling out, backward movement, forward insertion, etc. under the co-driving of the first transfer driver 51 and the penetrating driver, the penetrating driver belongs to the prior art and is described herein again.

In one embodiment, as shown in fig. 2, the shaping mechanism 7 is further arranged between the discharging end of the conveying mechanism and the assembling mechanism 2; the shaping mechanism 7 comprises a shaping clamp 71 which moves up and down between the discharge end of the conveying mechanism and the assembling mechanism 2; the shaping clamp can be clamped on the periphery of the coil 12; it should be noted that, because the package 12 is not tightly wrapped during the winding process, the package 12 is easy to loose, in this embodiment, the shaping mechanism 7 is disposed at one side of the conveying direction of the first transfer mechanism 5, when the first transfer portion 521 conveys the package 12 through the working area of the shaping mechanism 7, the shaping mechanism 7 descends towards the package 12 and clamps the package 12 on the periphery of the package 12, and the package 12 is tightly pressed under the clamping action of the shaping mechanism 7, so that the package wire becomes compact, and the stability of the package 12 is further improved; it will be appreciated that the shaping mechanism 7 is also provided with a shaping drive for driving the shaping clamp 71 up and down.

In other embodiments, the shaping mechanism 7 between the discharge end of the wire-bag transporting mechanism 1 and the assembling mechanism 2 performs shaping in order that the wire-bag 12 can smoothly move to the shaping mechanism; a plurality of transfer parts 521 are arranged on the first transfer rod 52 in parallel along the transfer direction, preferably, two transfer parts are arranged, firstly, the first transfer rod 52 is driven by the first transfer driver 51 to move to the discharge end of the coil conveying mechanism 1 so as to enable the former transfer part 521 to be inserted into the central hole of the coil 12, and then the first transfer rod 52 is driven by the first transfer driver 51 to be far away from the conveying area of the coil conveying mechanism 1, so that the former transfer part 521 brings the coil 12 on the coil conveying mechanism 1 into the off-line coil conveying mechanism 1, and the former transfer part places the coil at the shaping station of the shaping mechanism 7 so as to facilitate shaping of the coil 12 by the shaping mechanism 7;

then, when the first transfer driver 51 drives the first transfer lever 52 to move to the transfer area of the coil transfer mechanism 1 to transfer the next coil 12, the first transfer lever 52 drives the previous transfer portion 521 to move to the material taking position of the coil transfer mechanism 1 and pass through the center hole of the unshaped coil 12; at this time, the first transfer bar 52 drives the latter transfer portion 521 to move to the shaping station of the shaping mechanism 7 and pass through the central hole of the shaped coil 12;

finally, the first transfer driver 51 drives the first transfer rod 52, so that the first transfer rod 52 drives the former moving transfer part 521 to carry the unshaped coil 12 to move to the shaping station of the shaping mechanism 7, so that the shaping mechanism 7 shapes the coil 12, and simultaneously the first transfer rod 52 drives the latter moving transfer part 521 and the shaped coil 12 to move to the assembling position of the assembling mechanism 2, so that the assembling mechanism 2 can assemble the coil 12 conveniently, and the coil 12 can be circulated. Thereby realizing that the first transfer mechanism 5 transfers the wire packages 12 transferred by the wire package transfer mechanism 1 to the shaping mechanism 7 and the assembling mechanism 2 sequentially and orderly so as to shape and assemble the wire packages one by one; and further, the effects of carrying out accurate transmission and accurate processing on the wires are achieved.

In this embodiment, a positioning component 53 is disposed at one side of the shaping station of the shaping mechanism 7, the positioning component is disposed at one side of the shaping station far away from the first transfer rod 52, when the former transfer portion 521 transfers the coil 12 to the shaping station of the shaping mechanism 7, the working end of the positioning component 53 moves towards the coil 12 and acts on one side of the coil 12, and acts on the coil 12 together with the transfer portion 521 to position the coil 12, so as to limit the coil 12, thereby effectively avoiding the phenomenon that the coil 12 is easy to displace at the shaping station, and further being beneficial to improving the accuracy of clamping of the shaping mechanism 7 and further being beneficial to improving the processing precision of the transformer. Meanwhile, the latter transfer part 521 is facilitated to be accurately penetrated on the center hole of the coil 12 by the limit function of the positioning component 53, so that the shaped coil 12 is smoothly transferred to the assembling position of the assembling mechanism 2.

It can be understood that when the first transfer mechanism 5 drives the first transfer lever 52 to drive the previous transfer portion 521 away from the unshaped coil 12, the coil 12 is clamped and fixed by the shaping mechanism 7 so as to separate the coil 12 from the previous transfer portion 521, and the shaping mechanism 7 produces a shaping effect on the coil 12; when the first transfer rod 52 drives the latter transfer part 521 to approach the shaped coil 12, the coil 12 is fixed under the clamping action of the shaping mechanism 7 and the limiting action of the positioning component 53, so that the second transfer part 521 is smoothly penetrated into the central hole of the coil 12, and after the second transfer part 521 is penetrated into the central hole of the coil 12, the shaping mechanism 7 and the positioning component 53 are far away from the coil 12, so that the second transfer part 521 transfers the coil 12 to the assembly position of the assembly mechanism 2; thereby contributing to an improvement in the conveyance stability of the first transfer mechanism 5.

In this embodiment, as shown in fig. 1 and 6, two second transfer mechanisms 6 are further included, and the two second transfer mechanisms are respectively disposed between the corresponding housing conveying mechanism 11 and the turnover mechanism 4; each of the second transfer mechanisms 6 includes a second transfer driver 61 and a second transfer lever 62; the second transfer rod 62 is provided with a transfer groove 621, the transfer groove 621 can act on the outer circumferential surface of the housing 13, the second transfer driver 61 is used for driving the second transfer rod 62 to reciprocate, the second transfer rod 62 drives the transfer groove 621 to act on two sides of the housing 13, so that the transfer groove 621 drives the housing 13 to move, and the effect that the second transfer mechanism 6 feeds the housings 13 conveyed by the housing conveying mechanism 11 to the turnover mechanism 4 one by one is realized; the device further comprises a pulling and inserting driver (not shown in the drawing) for driving the second transfer rod 62 to reciprocate towards the coil 12, and the second transfer rod 62 can drive the transfer slot 621 to perform actions such as forward movement, pulling out, backward movement, forward insertion and the like under the common driving of the second transfer driver 61 and the pulling and inserting driver, and the penetrating driver belongs to the prior art and is described in detail herein.

It will be appreciated that, in order to improve the transfer stability of the transfer slot 621, a receiving plate (not shown in the drawings) is disposed below the second transfer mechanism 6, and the housing 13 is received by the receiving plate, so that the transfer slot 621 acts on the housing 13 to enable the housing 13 to slide on the receiving plate, so as to reduce the risk of the housing 13 falling off on the second transfer mechanism 6.

In one embodiment, as shown in fig. 4, a dispensing mechanism 8 is disposed above the discharge end of the second transfer mechanism 6, and it may be noted that, in order to improve the stability of the connection between the two housings 13 and the coil 12, it is generally required to glue the housings 13 and 13 or between the housings 13 and the coil 12; in this embodiment, the dispensing mechanism 8 is disposed on the transfer path of at least one second transfer mechanism 6, so that the dispensing mechanism 8 can dispense the glue on the housing 13 at the discharge end of the second transfer mechanism 6, which is helpful for improving the dispensing accuracy of the dispensing mechanism 8; specifically, the dispensing mechanism 8 includes a dispensing head and a driving portion for driving the dispensing head to move and lift, where the driving portion and the dispensing head belong to the prior art, and are not described in detail herein.

In other embodiments, in order to make the housing 13 smoothly move to the dispensing position of the dispensing mechanism 8 for dispensing, the second transfer bar 62 is provided with a plurality of transfer slots 621, preferably two transfer slots 621, and when the second transfer driver 61 drives the second transfer bar 62 to move to the discharge end of the housing conveying mechanism 11 to transfer the housing, the second transfer bar 62 drives the previous transfer slot 621 to act on the housing 13 and drives the housing 13 to move to the dispensing station of the dispensing mechanism 8 for dispensing;

then, the second transfer driver 61 drives the second transfer rod 62 to move again, so that the second transfer rod 62 drives the previous transfer groove 621 to act on the non-dispensing shell 13, and drives the shell 13 to move to the dispensing station of the dispensing mechanism 8 for dispensing; meanwhile, the second transfer driver 61 drives the second transfer rod 62 to move, so that the second transfer rod 62 drives the next transfer groove 621 to act on the dispensed shell 13, and drives the dispensed shell 13 to move to the feeding end of the turnover mechanism 4 for feeding, so that the turnover mechanism 4 can move the dispensed shell to the assembly station of the assembly mechanism 2; and then realize that second transfer mechanism 6 shifts the feed end to tilting mechanism 4 with the casing 13 that casing transport mechanism 11 conveyed one by one, realized the effect that the mechanism 8 was glued to the casing 13 to the point simultaneously and carried out accurate point, help improving the production efficiency and the machining precision of transformer.

In one embodiment, as shown in fig. 7-8, each turnover mechanism 4 includes a receiving block 41 and a turnover driver 42, the working end of the receiving block 41 is L-shaped, and the turnover driver 42 is used for driving the receiving block 41 to bear the weight of the housing 13 for turnover; through the transversal L shape setting that personally submits of the work end of the accepting piece 41, when the accepting piece 41 is located the output of second transfer mechanism 6, make one of them inboard of accepting piece 41 that the work end is L shape support the casing 13 that second transfer mechanism 6 was transmitted, it rotates 180 to drive accepting piece 41 by upset driver 42 again, make accepting piece 41 support casing 13 overturn, finally when casing 13 upset to towards coil 12, another inboard of accepting piece 41 that the work end is L shape supports casing 13, and then realize tilting mechanism 4 with casing 13 upset and conveying, thereby be favorable to equipment mechanism 2 to assemble casing 13 on coil 12 accurately.

In one embodiment, as shown in FIGS. 1-3; the assembly mechanism 2 includes an extrusion assembly 21 and two pushing assemblies 22, the working ends of the two pushing assemblies 22 are relatively disposed, and the working ends of the two pushing assemblies 22 can relatively move, the extrusion assembly 21 is located between the two pushing assemblies 22 and moves up and down, it can be understood that when the first transfer mechanism 5 moves the shaped coil 12 to the assembly position of the assembly mechanism 2, the extrusion assembly 21 is lowered and the working ends thereof act on the coil 12 to position the coil 12, and then the two pushing assemblies 22 respectively extrude the shell 13 conveyed by the turnover mechanism 4 towards the coil 12, thereby completing the assembly work of the transformer.

Preferably, both sides of the working end of each pushing assembly 22 are respectively formed with a pressing part which can pass through the bearing block 41 and act on the housing 13; the working ends of the pushing assemblies 22 move close to each other so that the extrusion parts respectively act on the two shells 13, and the two shells 13 are respectively assembled and combined with the coil 12; in other embodiments, in order to prevent the extrusion assembly 21 from obstructing the movement of the housing 13 driven by the turnover mechanism 4, the assembly mechanism 2 is further provided with a lifting assembly, when the turnover mechanism 4 drives the housing 13 to turn over, the lifting assembly drives the pushing assembly 22 to lift up, and meanwhile, the extrusion assembly also lifts up to move so as to increase the avoidance space for the turning movement of the housing 13; when the turnover mechanism 4 drives the shell 13 to turn over towards the coil 12, the lifting assembly drives the pushing assembly 22 to descend, so that the working end of the pushing assembly 22 is aligned with the corresponding shell 13, the pushing assembly 22 can accurately act on the shell 13, the stability of the assembly of the shell 13 is improved, and the working efficiency of the assembly machine for assembling the transformer is improved.

In other embodiments, as shown in fig. 2, the extruding assembly 21 is disposed at the lifting end of the shaping mechanism 7, so that the extruding assembly 21 can lift along with the shaping clamp 71, and when the shaping clamp shapes the non-shaped coil 12, the extruding assembly 21 can also position the shaped coil 12, so as to facilitate the assembly of the coil 12 and the housing 13; the component structure of the assembling machine is reduced, so that the assembling machine is simpler and more compact in structure.

In one embodiment, as shown in fig. 2 and 6, a detection mechanism is further included; the detection components comprise a second feeding detection component 33, a second discharging detection component 34, a first feeding detection component 31, a first discharging detection component 32 and a dispensing detection component 35; the first feeding detection assembly 31 and the first discharging detection assembly 32 are respectively arranged at the feeding end and the discharging end of the first transfer mechanism 5 so as to detect the coil 12 on the first transfer mechanism 5, so that the first transfer mechanism 5 is prevented from idling, the first transfer mechanism 5 is ensured to stably and accurately transfer the progressive coil 12, and the shell 13 is prevented from being incapable of being assembled with the coil 12; the second feeding detection assembly 33 and the second discharging detection assembly 34 are respectively arranged at the feeding end and the discharging end of the second transfer mechanism 6 to detect the shell 13 on the second transfer mechanism 6, so as to avoid the idle running of the second transfer mechanism 6, ensure that the second transfer mechanism 6 can stably and accurately progressively convey the shell 13 step by step, and further prevent the shell 13 from being unable to be assembled with the coil 12. The middle part on the second transfer mechanism 6 is provided with a dispensing detection assembly 35 corresponding to the dispensing mechanism 8, and the shell 13 conveyed on the second transfer mechanism 6 is detected through the dispensing detection assembly 35 so as to improve the dispensing accuracy.

In one embodiment, as shown in fig. 1 and 4, two shell feeding mechanisms 10 are disposed at the input ends of the shell conveying mechanism 11; the shell feeding mechanism 10 comprises a material carrying disc and a manipulator, the working end of the manipulator is provided with a clamping part, the clamping part can simultaneously clamp a plurality of shells 13, and the shells 13 arranged and placed on the material carrying disc are clamped onto the shell conveying mechanism 11 through the manipulator, so that the shell conveying mechanism 11 conveys the shells 13, and the purpose of automatic feeding of the shells 13 is achieved.

In one embodiment, as shown in fig. 1 and 3, further comprises an outfeed assembly 9; the discharging component 9 is arranged at the outer side of the assembling mechanism 2 and is used for transferring and discharging the assembled transformer; preferably, the discharging assembly 9 comprises a clamping hand capable of turning over and moving, the assembled transformer is clamped through the discharging assembly 9, the transformer is turned over to the outside of the assembling machine, so that the external equipment can conveniently carry out next processing on the transformer, meanwhile, in order to conveniently place and process the transformer in the next step, a rotary driver is further arranged on the discharging assembly 9 in the process of turning over the transformer by the discharging assembly 9, so that the transformer can be rotated, and the angle of the transformer can be changed; it should be noted that the discharging assembly 9 and the rotary driver belong to the prior art, and are not described herein.

The foregoing description is only of the preferred embodiments of the present application and is not intended to limit the present application in any way, and any simple modification, equivalent variations and modification made to the above embodiments according to the technical principles of the present application are within the scope of the technical solutions of the present application.

Claims (10)

1. An automatic kludge of transformer, its characterized in that: comprises a wire package conveying mechanism (1) for conveying wire packages, an assembling mechanism (2), a shell conveying mechanism (11) and a turnover mechanism (4); the assembling mechanism (2) is arranged at the output end of the coil conveying mechanism (1) and is used for assembling the coil (12) conveyed by the coil conveying mechanism (1) with the shell (13); the two shell conveying mechanisms (11) are respectively arranged at two sides of the coil conveying mechanism (1) and are used for conveying the shell (13) towards the coil (12); the two turnover mechanisms (4) are respectively and movably arranged between the assembly mechanism (2) and the discharge end of each shell conveying mechanism (11) and are used for turning and feeding the shells (13) conveyed by each shell conveying mechanism (11) towards the coil (12); a first transfer mechanism (5) for transferring the coil is arranged between the coil conveying mechanism (1) and the assembly mechanism (2).

2. The automatic transformer assembling machine according to claim 1, wherein: the first transfer mechanism (5) comprises a first transfer driver (51) and a first transfer rod (52), and a plurality of transfer parts (521) are arranged on the first transfer rod (52); one end of the transfer part (521) can be movably inserted into a central hole of the coil (12); the driver is used for driving the first transfer rod (52) to drive the plurality of transfer parts (521) to reciprocate.

3. The automatic transformer assembling machine according to claim 1, wherein: the shaping mechanism (7) is arranged between the discharging end of the coil conveying mechanism (1) and the assembling mechanism (2); the shaping mechanism (7) comprises a shaping clamp (71) movably arranged on one side of the first transfer mechanism (5), and the shaping clamp (71) can clamp the periphery of the coil (12).

4. The automatic transformer assembling machine according to claim 1, wherein: the device also comprises two second transfer mechanisms (6), wherein the two second transfer mechanisms (6) are respectively arranged between the corresponding shell conveying mechanisms (11) and the turnover mechanisms (4); each second transfer mechanism (6) comprises a second transfer driver (61) and a second transfer lever (62); the second transfer rod (62) is provided with a plurality of transfer grooves (621), the second transfer driver (61) is used for driving the second transfer rod (62) to drive the transfer grooves (621) to reciprocate, and the transfer grooves (621) can act on the outer side of the shell (13).

5. The automatic transformer assembling machine according to claim 4, wherein: a dispensing mechanism (8) is arranged above the discharge end of at least the second transfer mechanism (6), and the dispensing mechanism (8) is used for dispensing the shell (13).

6. The automatic transformer assembling machine according to claim 1, wherein: the assembly mechanism (2) comprises an extrusion assembly (21) and two pushing assemblies (22), the working ends of the two pushing assemblies (22) are oppositely arranged, the working ends of the two pushing assemblies (22) can move relatively, and the extrusion assembly (21) is located between the two pushing assemblies (22) to move in a lifting mode.

7. The automatic transformer assembling machine according to claim 1, wherein: the device also comprises a detection mechanism; the detection mechanism comprises a first feeding detection assembly (31), a first discharging detection assembly (32), a second feeding detection assembly (33), a second discharging detection assembly (34) and a dispensing detection assembly (35); the first feeding detection assembly (31) and the first discharging detection assembly (32) are respectively arranged at the feeding end and the discharging end of the first transfer mechanism (5); the second feeding detection assembly (33) and the second discharging detection assembly (34) are respectively arranged at the feeding end and the discharging end of the second transfer mechanism (6); the dispensing detection assembly (35) is arranged at the discharge end of the shell conveying mechanism (11).

8. The automatic transformer assembling machine according to claim 1, wherein: also comprises a discharging component (9); the discharging component (9) is arranged on the outer side of the assembling mechanism (2).

9. The automatic transformer assembling machine according to claim 1, wherein: and the input ends of the two shell conveying mechanisms (11) are respectively provided with a shell feeding mechanism (10).

10. The automatic transformer assembling machine according to claim 5, wherein: every tilting mechanism (4) is including accepting piece (41) and upset driver (42), accepting piece (41) work end is L shape, accepting piece (41) are located the discharge end of second transfer mechanism (6) and the activity setting between equipment mechanism (2), upset driver (42) are used for driving accepting piece (41) to bear casing (13) upset pay-off towards coil (12) of equipment mechanism (2) work area that second transfer mechanism (6) conveyed.