CN220650554U - Hub outer ring vortex detector - Google Patents
Hub outer ring vortex detector Download PDFInfo
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- CN220650554U CN220650554U CN202322295476.XU CN202322295476U CN220650554U CN 220650554 U CN220650554 U CN 220650554U CN 202322295476 U CN202322295476 U CN 202322295476U CN 220650554 U CN220650554 U CN 220650554U
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- 230000008569 process Effects 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000007514 turning Methods 0.000 claims abstract description 7
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Abstract
The utility model relates to a hub outer ring vortex detector which comprises a rack and feeding conveying and discharging conveying lines arranged at the left end and the right end of the rack, wherein a conveying manipulator is movably arranged between adjacent feeding conveying and discharging conveying lines and is used for turning materials 180 degrees in the process of intermittently conveying and discharging conveying lines from feeding conveying; a rotating mechanism and a positioning mechanism are arranged between the adjacent feeding conveying line and the adjacent discharging conveying line; the rotating mechanisms are symmetrically arranged on two sides of the positioning mechanism; an eddy current detection mechanism is movably arranged right behind the rotating mechanism. The utility model has the advantages of simple structure, cost saving, high working efficiency, low labor cost and labor intensity, low production cost, good product quality, high yield and high equipment utilization rate.
Description
Technical Field
The utility model relates to the technical field of eddy current testing equipment, in particular to a hub outer ring eddy current testing machine.
Background
With the rapid development of the automobile industry, automobile parts such as hub and the like tend to develop in the directions of high automation, high efficiency and high quality, so that the detection work of the parts becomes important, and the surfaces of the parts often have defects caused by technological operation in the production and processing processes. However, in the conventional method of flaw detection of the surface of a workpiece, the pass and fail of the workpiece are still distinguished by manual eddy current detection. The detection mode is low in efficiency, and constant intervals between the probe and a product to be detected can not be guaranteed all the time, so that the quality of the detected product is still uneven.
Disclosure of Invention
The utility model aims to provide a hub outer ring vortex detector which is reasonable in structural design and has high vortex detection efficiency so as to solve the technical problems.
In order to realize the technical scheme, the technical scheme of the utility model is as follows: the hub outer ring vortex detector comprises a frame and feeding conveying and discharging conveying lines arranged at the left end and the right end of the frame, wherein a conveying manipulator is movably arranged between the adjacent feeding conveying and discharging conveying lines and is used for turning materials 180 degrees in the process of intermittently conveying the feeding conveying lines from the feeding conveying; a rotating mechanism and a positioning mechanism are arranged between the adjacent feeding conveying line and the adjacent discharging conveying line; the rotating mechanisms are symmetrically arranged on two sides of the positioning mechanism; an eddy current detection mechanism is movably arranged right behind the rotating mechanism.
Further, the handling manipulator comprises an XY translation assembly slidably arranged on the frame; the output end of the XY translation assembly is provided with a first clamping assembly, a second clamping assembly and a third clamping assembly which are transversely arranged in a line; a clamping overturning assembly is arranged between the first clamping assembly and the second clamping assembly; and the first clamping assembly, the second clamping assembly, the third clamping assembly and the clamping overturning assembly are arranged at equal intervals.
Further, the first clamping assembly, the second clamping assembly and the third clamping assembly are arranged in the same structure; the first clamping assembly comprises a first clamping bracket; the first clamping bracket is adjustably provided with a lifting cylinder for providing power; the output end of the lifting cylinder is connected with a clamping cylinder arranged along the horizontal direction; the output end of the clamping cylinder is fixedly provided with a clamping jig; the clamping jig is detachably provided with a clamping block;
the clamping and overturning assembly comprises a clamping and overturning bracket; a sliding table cylinder is adjustably arranged on one side of the clamping overturning bracket; the output end of the sliding table cylinder is provided with a turnover cylinder, and the output end of the turnover cylinder is provided with a second clamping cylinder; the output end of the second clamping cylinder is fixedly provided with a second clamping jig; and a second clamping block is detachably arranged on the second clamping jig.
Further, the rotating mechanism comprises a rotating shaft rotatably arranged on the rack; the rotating shaft is driven by a servo motor; and a three-grabbing cylinder is fixedly arranged at the top of the rotating shaft.
Further, the positioning mechanism comprises a positioning bracket; the positioning block is arranged on the positioning bracket; and the positioning block is provided with a penetrating positioning groove.
Further, the eddy current testing mechanism comprises a YZ moving assembly fixedly arranged on the frame; the output end of the YZ moving assembly is provided with a swing driving motor; the output end of the driving motor is provided with an eddy current detection assembly.
Further, the blanking conveying line comprises a second conveying belt mechanism, a collecting part is fixedly arranged on one side of the second conveying belt mechanism, and a pushing part is fixedly arranged on the other side of the second conveying belt mechanism; the pushing component can push the bad materials on the second conveying belt mechanism to the collecting component for collection; the top of the second conveying belt mechanism is adjustable and symmetrically provided with guide plates.
Further, the feeding and conveying device comprises a first conveyor belt mechanism and a third conveyor belt mechanism which are transversely arranged in a line; the first conveyor belt mechanism and the third conveyor belt mechanism are adjacent to each other for oblique transition; and one side of the third conveyor belt mechanism is provided with an incoming material positioning mechanism.
Compared with the prior art, the utility model has the following beneficial effects: the utility model is applied to the flaw detection of the hub outer ring, and realizes the automatic conveying of the hub outer ring, the automatic overturning, the automatic detection and the automatic classification blanking through the cooperation of equipment such as a feeding conveying line, a blanking conveying line, a manipulator, a rotating mechanism, a positioning mechanism, an eddy current detection mechanism, a PLC (programmable logic controller) and the like, thereby replacing the manual material conveying, the detection and the blanking, ensuring the production quality, reducing the production working time and improving the production efficiency. The utility model has the advantages of simple structure, cost saving, high working efficiency, low labor cost and labor intensity, low production cost, good product quality, high yield and high equipment utilization rate.
Drawings
For further illustration of the various embodiments, the utility model is provided with the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments and together with the description, serve to explain the principles of the embodiments. With reference to these matters, one of ordinary skill in the art will understand other possible embodiments and advantages of the present utility model. The components in the figures are not drawn to scale and like reference numerals are generally used to designate like components.
FIG. 1 is a schematic view of a three-dimensional structure of a hub outer ring vortex detector according to the present utility model;
FIG. 2 is a schematic view of a three-dimensional structure of a handling robot according to the present utility model;
FIG. 3 is a schematic view of a three-dimensional structure of a rotating mechanism according to the present utility model;
FIG. 4 is a schematic view of a three-dimensional structure of a positioning mechanism according to the present utility model;
FIG. 5 is a schematic diagram of a three-dimensional structure of a detection mechanism according to the present utility model;
FIG. 6 is a schematic diagram of a three-dimensional structure of a blanking conveying line according to the present utility model;
FIG. 7 is an exploded view of the feed delivery of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The present utility model will be further described in detail below with reference to the drawings and detailed description for the purpose of enabling those skilled in the art to better understand the aspects of the present utility model.
Referring to fig. 1 to 6, a hub outer ring eddy current testing machine is applied to automatically testing welding surfaces on two sides of a hub outer ring, and comprises a frame 1, a feeding conveyor 2, a discharging conveyor line 3 and a carrying manipulator 4 、 A rotation mechanism 5, a positioning mechanism 6, an eddy current detecting mechanism 7, and a PLC controller (not shown in the figure); the frame 11 is a common cuboid frame 1 structure with a sheet metal part covered outside and a movable wheel assembled at the bottom. The operation that this PLC controller was used for controlling hub outer lane vortex testing machine, and the part is lived in the automation of this PLC controller can be according to hub outer lane vortex testing process demand, hub outer lane vortex testing machine structure and working process concrete setting in the following, and this is not repeated here. The PLC controller is arranged on the inner side of the frame 1 and is electrically connected with the feeding conveying 2, the discharging conveying line 3, the carrying manipulator 4, the rotating mechanism 5 and the vortex detecting mechanism 7 for realizing linkage control. A feeding conveying line 2 and a discharging conveying line 3 are fixedly arranged at the left end and the right end of the frame, and a carrying manipulator 4 is movably arranged between the feeding conveying line 2 and the discharging conveying line 3; a rotating mechanism 5 and a positioning mechanism 6 are arranged between the adjacent feeding conveying line 2 and the blanking conveying line 3; the rotating mechanisms 5 are symmetrically arranged on two sides of the positioning mechanism 6;an eddy current detecting means 7 is provided movably in correspondence to the right rear of the rotating means 5. Wherein: the feeding conveying device 2 is used for docking external hub outer ring production equipment and conveying the hub outer ring to a hub outer ring vortex detector for detection at a certain interval; the discharging conveying line 3 is used for automatically classifying and discharging the detected hub outer ring for collection; the rotating mechanism 5 is used for clamping the hub outer ring and driving the hub outer ring to rotate around the axis, so that the eddy current detection mechanism 7 can conveniently carry out omnibearing flaw detection on the hub outer ring; the positioning mechanism 6 is used for carrying out secondary positioning on the turned hub outer ring, so that subsequent clamping and scald detection are facilitated; the carrying manipulator 4 is used for grabbing the hub outer ring conveyed by the feeding conveyor 2, placing the hub outer ring into the rotating mechanism 5 for clamping, turning over 180 degrees after detection is finished, positioning the hub outer ring through the positioning mechanism 6, placing the hub outer ring into the rotating mechanism 5 for clamping, and performing eddy current flaw detection; the eddy current detection mechanism 7 is used for completing flaw detection of the hub outer ring through profiling movement. In the embodiment, through the cooperation of equipment such as feeding conveying, discharging conveying lines, a conveying manipulator, a rotating mechanism, a positioning mechanism, an eddy current detection mechanism, a PLC (programmable logic controller) and the like, automatic conveying of the hub outer ring, automatic overturning, automatic detection and automatic classification discharging are realized, so that manual material turning, detection and discharging are replaced, the production quality is ensured, the production working time is shortened, and the production efficiency is improved. The utility model has the advantages of simple structure, cost saving, high working efficiency, low labor cost and labor intensity, low production cost, good product quality, high yield and high equipment utilization rate. The feeding and conveying 2, the discharging and conveying line 3 and the conveying manipulator 4 are carried out 、 The rotation mechanism 5, the positioning mechanism 6 and the eddy current inspection mechanism 7 are described in detail.
Based on the above embodiment, the handling robot 4 includes an XY translation assembly 41 slidably disposed on the frame 1, where the XY translation assembly 41 is well known in the art, and is not described herein again; the output end of the XY translation assembly 41 is provided with a first clamping assembly 42, a second clamping assembly 43 and a third clamping assembly 44 which are arranged in a horizontal line; adjacent to the firstA clamping turnover assembly 45 is arranged between the clamping assembly 42 and the second clamping assembly 43; and the first clamping assembly 42, the second clamping assembly 43, the third clamping assembly 44 and the clamping turnover assembly 45 are arranged at equal intervals. Wherein, the first clamping component 42, the second clamping component 43 and the third clamping component 44 all realize that the inner side of the hub outer ring is opened and clamped and then are matched with the XY translation component 41 to realize intermittent feeding conveying 2 and discharging conveying line 3 、 The rotating mechanism 5, the positioning mechanism 6 and the vortex detecting mechanism 7 reciprocate back and forth to realize the functions of automatic feeding and discharging, and improve the automation level of the equipment.
On the basis of the above embodiment, the first clamping assembly 42, the second clamping assembly 43 and the third clamping assembly 44 are arranged in the same structure, so that the design cost can be effectively reduced, the overall design is simplified, and the subsequent maintenance work is convenient; the first clamping assembly 42 includes a first clamping bracket 421; the first clamping bracket 421 is adjustably provided with a lifting cylinder 422 for providing power; the output end of the lifting cylinder 422 is connected with a clamping cylinder 423 arranged along the horizontal direction, the lifting cylinder 422 can drive the clamping cylinder 423 to repeatedly move back and forth along the vertical direction, interference is generated when the lifting cylinder 422 does not move along the horizontal direction, and the detection efficiency is improved; the output end of the clamping cylinder 423 is fixedly provided with a clamping fixture 424; the clamping block is detachably arranged on the clamping jig 424, and the clamping jig 424 which is symmetrically arranged can be driven to move outwards when reverse air pressure is applied to the clamping cylinder 423 in operation, so that the clamping block is driven to clamp the inner side wall surface of the outer ring of the hub, and falling off is avoided in the transportation process.
On the basis of the above embodiment, the clamping and turning assembly 45 includes a clamping and turning bracket 451; a sliding table cylinder 452 is adjustably arranged on one side of the clamping overturning bracket 451; the output end of the sliding table cylinder 452 is provided with a rotary cylinder 455; the output end of the rotary cylinder 455 is provided with a second clamping cylinder 453; a second clamping jig 454 is fixedly arranged at the output end of the second clamping cylinder 453; the second clamping jig 454 is detachably provided with a second clamping block. Specifically, after the second clamping block is driven to squeeze the inner side wall of the outer ring of the hub under the action of the second clamping cylinder 453 to clamp, the sliding table cylinder 452 drives the second clamping cylinder 453 to lift and then the rotary cylinder 455 acts to drive the second clamping cylinder 453 to turn over by 180 degrees, so that the detection of the next process is performed.
On the basis of the embodiment, the rotating mechanism 5 comprises a rotating shaft 51 rotatably arranged on the frame 1; the rotating shaft 51 is driven by a servo motor; the top of the rotating shaft 51 is fixedly provided with a three-grabbing cylinder 52. The three-grabbing cylinder 52 is adopted to prevent the hub outer ring from separating from the air chuck in the rotating process and from flying outwards, so that the safety performance of the vortex detection part is improved, and meanwhile, the vortex detection mechanism 7 can be matched to comprehensively detect the hub outer ring, and dead angles are prevented from leaking.
On the basis of the above embodiment, the positioning mechanism 6 comprises a positioning bracket 61; the positioning block 62 is arranged on the positioning bracket 61; the positioning block 62 is provided with a penetrating positioning groove for positioning the hub outer ring while placing the hub outer ring, so that the clamping of the rotating mechanism 5 in the next working procedure is ensured not to interfere, and the detection efficiency is further improved.
On the basis of the above embodiment, the eddy current testing mechanism 7 includes a YZ moving assembly 71 fixedly disposed on the frame 1, where the YZ moving assembly 71 is a moving platform formed by mutually perpendicular linear modules, and is used for providing plane position adjustment; the output end of the YZ moving assembly 71 is provided with a swing driving motor 72 for providing power; an eddy current detecting component 73 is arranged at the output end of the driving motor 72, and the driving motor 72 can drive the eddy current detecting component 73 to reciprocate. By adopting the technical scheme, in the embodiment, the YZ moving assembly 71 drives the eddy current detecting probe in the eddy current detecting assembly 73 to perform arc-like moving flaw detection on the hub, and in the flaw detection process, the probe is not in contact with the hub outer ring, and no flaw is generated, so that the damage to the hub outer ring is avoided, and the yield of the hub outer ring is improved.
On the basis of the embodiment, the blanking conveying line 3 comprises a second conveying belt mechanism 31, wherein a collecting part 32 is fixedly arranged on one side of the second conveying belt mechanism 31, and a pushing part 33 is fixedly arranged on the other side of the second conveying belt mechanism; the pushing component 33 can push the bad materials on the second conveying belt mechanism 31 to the collecting component 32 for collection; the top of the second conveyor mechanism 31 is adjustable and symmetrically provided with a guide plate 34.
On the basis of the above embodiment, the feed conveyor 2 comprises a first conveyor belt means 21 and a third conveyor belt means 23 arranged in a transverse direction; a sloped transition between adjacent said first 21 and third 23 conveyor belt mechanisms; the third conveyor belt mechanism 23 is provided with a feed positioning mechanism 22 on one side.
The above description is only of the preferred embodiments of the present utility model, and is not intended to limit the present utility model in any way, although the present utility model has been described above with reference to the preferred embodiments, and is not intended to limit the present utility model. Any person skilled in the art should make equivalent embodiments belonging to equivalent changes and modifications by using the technical content disclosed in the above description without departing from the technical content of the present utility model, but any brief introduction modification, equivalent changes and modifications made to the above embodiments according to the technical substance of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims (8)
1. The utility model provides a wheel hub outer lane vortex detection machine, includes frame (1) and set up in feeding transport (2) and unloading transfer chain (3) at both ends about the frame, its characterized in that: a carrying manipulator (4) is movably arranged between the feeding conveying line (2) and the discharging conveying line (3) and is used for turning over materials by 180 degrees in the process of intermittently carrying the discharging conveying line (3) on the feeding conveying line (2); a rotating mechanism (5) and a positioning mechanism (6) are arranged between the adjacent feeding conveying line (2) and the blanking conveying line (3); the rotating mechanisms (5) are symmetrically arranged at two sides of the positioning mechanism (6); an eddy current detection mechanism (7) is movably arranged right behind the rotating mechanism (5).
2. The hub outer race vortex finder of claim 1 wherein: the carrying manipulator (4) comprises an XY translation assembly (41) which is slidably arranged on the frame (1); the output end of the XY translation assembly (41) is provided with a first clamping assembly (42), a second clamping assembly (43) and a third clamping assembly (44) which are transversely arranged in a straight line; a clamping overturning assembly (45) is arranged between the first clamping assembly (42) and the second clamping assembly (43); and the first clamping assembly (42), the second clamping assembly (43), the third clamping assembly (44) and the clamping overturning assembly (45) are arranged at equal intervals.
3. The hub outer race vortex finder of claim 2 wherein: the first clamping assembly (42), the second clamping assembly (43) and the third clamping assembly (44) are arranged in the same structure; the first clamping assembly (42) comprises a first clamping bracket (421); the first clamping bracket (421) is adjustably provided with a lifting cylinder (422) for providing power; the output end of the lifting cylinder (422) is connected with a clamping cylinder (423) arranged along the horizontal direction; the output end of the clamping cylinder (423) is fixedly provided with a clamping jig (424); a clamping block is detachably arranged on the clamping jig (424);
the clamping and overturning assembly (45) comprises a clamping and overturning bracket (451); a sliding table cylinder (452) is adjustably arranged on one side of the clamping overturning bracket (451); the output end of the sliding table cylinder (452) is provided with a turnover cylinder (455), and the output end of the turnover cylinder (455) is provided with a second clamping cylinder (453); the output end of the second clamping cylinder (453) is fixedly provided with a second clamping jig (454); and a second clamping block is detachably arranged on the second clamping jig (454).
4. The hub outer race vortex finder of claim 1 wherein: the rotating mechanism (5) comprises a rotating shaft (51) rotatably arranged on the frame (1); the rotating shaft (51) is driven by a servo motor; the top of the rotating shaft (51) is fixedly provided with a three-grabbing cylinder (52).
5. The hub outer race vortex finder of claim 1 wherein: the positioning mechanism (6) comprises a positioning bracket (61); a positioning block (62) is arranged on the positioning bracket (61); the positioning block (62) is provided with a penetrating positioning groove.
6. The hub outer race vortex finder of claim 1 wherein: the eddy current detection mechanism (7) comprises a YZ moving assembly (71) fixedly arranged on the frame (1); the output end of the YZ moving assembly (71) is provided with a swing driving motor (72); an eddy current detection assembly (73) is arranged at the output end of the driving motor (72).
7. The hub outer race vortex finder of claim 1 wherein: the blanking conveying line (3) comprises a second conveying belt mechanism (31), a collecting component (32) is fixedly arranged on one side of the second conveying belt mechanism (31), and a pushing component (33) is fixedly arranged on the other side of the second conveying belt mechanism; the pushing component (33) can push the bad materials on the second conveying belt mechanism (31) into the collecting component (32) for collection; the top of the second conveying belt mechanism (31) is adjustable and symmetrically provided with a material guide plate (34).
8. The hub outer race vortex finder of claim 1 wherein: the feeding and conveying device (2) comprises a first conveyor belt mechanism (21) and a third conveyor belt mechanism (23) which are transversely arranged in a line; -an inclined transition between adjacent first (21) and third (23) conveyor belt means; the third conveyor belt mechanism (23) is provided with a feed positioning mechanism (22) at one side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322295476.XU CN220650554U (en) | 2023-08-25 | 2023-08-25 | Hub outer ring vortex detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322295476.XU CN220650554U (en) | 2023-08-25 | 2023-08-25 | Hub outer ring vortex detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220650554U true CN220650554U (en) | 2024-03-22 |
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ID=90287898
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322295476.XU Active CN220650554U (en) | 2023-08-25 | 2023-08-25 | Hub outer ring vortex detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220650554U (en) |
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2023
- 2023-08-25 CN CN202322295476.XU patent/CN220650554U/en active Active
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