CN220641257U - Carbon block unloading matching device - Google Patents

Carbon block unloading matching device Download PDF

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Publication number
CN220641257U
CN220641257U CN202322334811.2U CN202322334811U CN220641257U CN 220641257 U CN220641257 U CN 220641257U CN 202322334811 U CN202322334811 U CN 202322334811U CN 220641257 U CN220641257 U CN 220641257U
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China
Prior art keywords
carbon block
movable plate
clamp
warehouse body
carbon
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CN202322334811.2U
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Chinese (zh)
Inventor
贾光祥
廖汝明
聂波
张平
罗爱民
徐天利
朱万尾
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Guizhou Xingren Denggao New Material Co ltd
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Guizhou Xingren Denggao New Material Co ltd
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Abstract

The utility model relates to the technical field of unloading devices, and discloses a carbon block unloading matching device which comprises a warehouse body, wherein a stacking crown block is arranged at the inner top of the warehouse body, a movable plate is arranged at the inner middle part of the warehouse body, and a supporting plate is fixedly arranged at one side of the inside of the warehouse body; the electric sliding rails are fixedly arranged at the inner top parts of the two sides of the warehouse body, and the sliding blocks are movably arranged at the inner top parts of the electric sliding rails. According to the utility model, the clamp, the electric sliding rail and the electric hoist are arranged, and each time the vehicle is parked in place, the electric hoist can drive the steel wire rope to move downwards, the steel wire rope drives the movable plate to move downwards, so that two ends of the clamp are respectively positioned in the concave areas on two sides in the carbon block, then the push rod motor drives the clamping plate to move outwards, the clamping plate is matched with the side wall of the clamp, so that the carbon block and the clamp are temporarily limited, and after the movable plate is moved back to the upper position, compared with the existing single clamp or steel wire rope bundling mode, the structure can improve the unloading efficiency of the carbon block on the premise of ensuring safety.

Description

Carbon block unloading matching device
Technical Field
The utility model relates to the technical field of unloading devices, in particular to a carbon block unloading matched device.
Background
Alumina is used as solute, carbon body is used as anode, aluminium liquid is used as cathode, after strong direct current is introduced, electrochemical reaction is carried out on two poles in an electrolytic tank at 950-970 ℃, namely electrolysis is carried out, the loading and unloading of carbon blocks are needed in the electrolytic aluminium industry, transfer and transportation are carried out through a transportation vehicle, and loading and unloading are realized through the carbon block disassembly procedure.
In the process of implementing the present utility model, the inventors found that the following problems in the prior art are not solved: at present, the carbon block unloading of the automobile transportation in the domestic electrolytic aluminum industry is realized by using a single clamp or a steel wire rope bundle for binding the unloading, the efficiency is low, and the steel wire rope unloading has great potential safety hazard. The method is characterized in that a carbon block transporting vehicle loading is modified by combining the carbon of the company and the road, a stacking crown block is used for loading in a carbon plant, a vehicle unloading station is designed on site after the carbon block transporting vehicle is transported to an electrolytic aluminum plant, a vehicle laser positioning device is used for positioning and stopping the vehicle according to laser after the vehicle enters the road, and the stacking crown block is directly used for unloading. The safety risk is reduced, the working efficiency is improved, and improvement is needed, so that the carbon block unloading matching device is provided.
Disclosure of Invention
The utility model aims to provide a carbon block unloading matching device, which solves the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the carbon block unloading matching device comprises a warehouse body, wherein positioning plates are fixedly arranged on two sides of the bottom of the warehouse body, a stacking crown block is arranged at the inner top of the warehouse body, a movable plate is arranged in the middle of the inside of the warehouse body, and a supporting plate is fixedly arranged on one side of the inside of the warehouse body;
the top parts in the two sides of the warehouse body are fixedly provided with electric sliding rails, the top parts in the electric sliding rails are movably provided with sliding blocks, and the top parts of the sliding blocks are fixedly connected with the stacking crown blocks;
an electric hoist is fixedly arranged in the middle of the upper surface of the stacking crown block, the driving end of the electric hoist is connected with a steel wire rope, and the bottom end of the steel wire rope is fixedly connected with a movable plate;
the lower surface of the movable plate is fixedly provided with a plurality of groups of clamps which are uniformly arrayed, the inner walls of the two sides of the clamps are fixedly provided with push rod motors, the inner sides of transmission shafts of the push rod motors are fixedly provided with clamping plates, and the inner sides of the clamping plates and the outer walls of the two sides of the clamps are fixedly provided with anti-skid pads;
the movable plate is characterized in that a transportation vehicle body is parked right below the movable plate, a vehicle hopper is mounted on one side of the transportation vehicle body, a plurality of groups of carbon blocks which are uniformly arrayed are placed in the vehicle hopper, the carbon blocks are of a 'III' type structure, components such as a clamp, an electric sliding rail and an electric hoist are matched for use, in the using process of the carbon block unloading supporting device, each time the vehicle is parked in place, the electric hoist can drive a steel wire rope to move downwards, the steel wire rope drives the movable plate to move downwards, two ends of the clamp are respectively located in concave areas on two sides in the carbon blocks, then a push rod motor drives a clamping plate to move outwards, the clamping plate is matched with the side wall of the clamp, the carbon blocks and the clamp are temporarily limited, and after moving back to the movable plate, the carbon blocks are driven to move to a set position by matching with the electric sliding rail, and the electric hoist is stacked.
As an alternative scheme of this application technical scheme, middle part fixed mounting has laser rangefinder sensor in the fagging, fagging front side fixed mounting has the siren, fagging one side fixed mounting has the treater, laser rangefinder sensor's data output and the data input of treater are connected, the signal output part of treater is connected with the signal input part of siren, and accessible laser rangefinder sensor and siren and other subassembly cooperation are used, and in transportation vehicle warehouse entry process of backing a car, accessible laser rangefinder sensor detects its interval of putting the carbon piece with the array, and when interval numerical value is too big too little, is the eastern askew of some carbon pieces, and the treater gives the order, and the siren sends several alarm sounds, reminds constructor to make the arrangement to handle, can avoid down anchor clamps and carbon piece to strike to have the damage, and after transportation vehicle warehouse entry is backed a car in the time (sensor and car hopper), and the siren sends several beeps, and stops the counterpoint, just plays the auxiliary role of backing a car.
As an alternative scheme of this application technical scheme, four equal fixed mounting in corner in fly leaf top have the sleeve, middle part activity runs through in the sleeve has interior pole, and interior pole top and stack overhead traveling crane fixed connection, the cooperation of accessible sleeve and interior pole for the position of fly leaf is spacing, in order to prevent excessive swing potential safety hazard.
As an alternative scheme of this application technical scheme, the fagging is close to the outside fixed mounting of treater and has the cover body, and cover body one side wall has seted up the line hole, and the accessible cover body provides the protective effect, and the line wiring of line hole is laid out simultaneously, supplies inside and outside subassembly connecting wire.
As an alternative scheme of this application technical scheme, splint top fixed mounting has the guide block, guide block top screens is in the guide way, and the guide way is fixed on anchor clamps, and the cooperation of accessible guide block and guide way for the position of splint is spacing, promotes the centre gripping effect then.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the carbon block unloading matching device, the clamp, the electric sliding rail and the electric hoist are arranged, so that when a vehicle is parked in place in the using process of the carbon block unloading matching device, the electric hoist can drive the steel wire rope to move downwards, the steel wire rope drives the movable plate to move downwards, two ends of the clamp are respectively positioned in the concave areas on two sides in the carbon block, then the push rod motor drives the clamping plate to move outwards, the clamping plate is matched with the side wall of the clamp, the carbon block and the clamp are temporarily limited, and after the clamp moves back to the movable plate, the electric sliding rail is matched to drive the carbon block to move to a set position, the electric hoist is stacked, and compared with the existing single clamp or steel wire rope bundle binding mode, the carbon block unloading efficiency can be improved on the premise of ensuring safety.
2. According to the carbon block unloading matching device, the laser ranging sensor and the alarm are arranged, the distance between the carbon block unloading matching device and the array is detected by the laser ranging sensor in the reversing and warehousing process of a transport vehicle, when the distance value is too large and too small, the carbon block unloading matching device is a part of carbon blocks which are inclined in the east and west directions, the processor gives an instruction, the alarm gives out alarm sounds for a plurality of times, construction staff is reminded of finishing treatment, damage to the impact of a descending clamp and the carbon block can be avoided, meanwhile, after reversing and warehousing of the transport vehicle are finished, the distance monitored by the laser ranging sensor is in a set interval (the sensor is staggered with a car hopper), and the alarm gives out beeps for a plurality of times to remind reversing and parking positions, and plays a role in reversing auxiliary.
Drawings
Other features, objects and advantages of the present utility model will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 is a schematic diagram of the overall front view of a carbon block unloading mating device of the present utility model;
FIG. 2 is a schematic side view of a clamp portion of the carbon block unloading kit of the present utility model;
FIG. 3 is a schematic view of a portion of a support plate of a carbon block unloading kit according to the present utility model.
In the figure: 1. a warehouse body; 11. a positioning plate; 12. an electric slide rail; 13. a slide block; 2. stacking crown blocks; 21. an electric hoist; 22. a wire rope; 3. a movable plate; 31. a clamp; 32. a guide groove; 33. a guide block; 34. a push rod motor; 35. a clamping plate; 36. an anti-slip pad; 4. a sleeve; 41. an inner rod; 5. a supporting plate; 51. an alarm; 52. a laser ranging sensor; 53. a processor; 54. a cover body; 6. a transport vehicle body; 61. a hopper; 62. carbon blocks.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
Referring to fig. 1-3, the present utility model provides a technical solution: the carbon block unloading matching device comprises a warehouse body 1, wherein positioning plates 11 are fixedly arranged on two sides of the bottom of the warehouse body 1, a stacking crown block 2 is arranged at the inner top of the warehouse body 1, a movable plate 3 is arranged at the middle part in the warehouse body 1, sleeves 4 are fixedly arranged at four corners of the top of the movable plate 3, an inner rod 41 is movably penetrated through the middle part in the sleeve 4, the top end of the inner rod 41 is fixedly connected with the stacking crown block 2, and the sleeve 4 is matched with the inner rod 41 for limiting the position of the movable plate 3 so as to prevent excessive swing potential safety hazards, and a supporting plate 5 is fixedly arranged at one side in the warehouse body 1; the top parts in the two sides of the warehouse body 1 are fixedly provided with electric slide rails 12, the top parts in the electric slide rails 12 are movably provided with sliding blocks 13, and the top parts of the sliding blocks 13 are fixedly connected with the stacking crown block 2; an electric hoist 21 is fixedly arranged in the middle of the upper surface of the stacking crown block 2, a steel wire rope 22 is connected with the driving end of the electric hoist 21, and the bottom end of the steel wire rope 22 is fixedly connected with the movable plate 3; the lower surface of the movable plate 3 is fixedly provided with a plurality of groups of clamps 31 which are uniformly arrayed, the inner walls of two sides of the clamps 31 are fixedly provided with push rod motors 34, the inner sides of transmission shafts of the push rod motors 34 are fixedly provided with clamping plates 35, the tops of the clamping plates 35 are fixedly provided with guide blocks 33, the tops of the guide blocks 33 are clamped in guide grooves 32, the guide grooves 32 are fixed on the clamps 31, the positions of the clamping plates 35 are limited through the cooperation of the guide blocks 33 and the guide grooves 32, the clamping effect is improved, and anti-slip pads 36 are fixedly arranged on the inner sides of the clamping plates 35 and the outer walls of two sides of the clamps 31; the movable plate 3 is placed right under the transport vehicle body 6, one side of the transport vehicle body 6 is provided with a vehicle hopper 61, a plurality of groups of carbon blocks 62 which are uniformly arrayed are placed in the vehicle hopper 61, and the carbon blocks 62 are of a 'III' type structure.
In the technical scheme, the clamp 31, the electric slide rail 12, the electric hoist 21 and other components can be matched for use, in the using process of the carbon block unloading matched device, the electric hoist 21 can drive the steel wire rope 22 to move downwards when a vehicle is parked in place, the steel wire rope 22 drives the movable plate 3 to move downwards, two ends of the clamp 31 are respectively positioned in the concave areas on two sides in the carbon block 62, then the push rod motor 34 drives the clamping plate 35 to move outwards, the clamping plate 35 is matched with the side wall of the clamp 31, the carbon block 62 and the clamp 31 are temporarily limited, and after the movable plate 3 is moved back to the upper position, the electric hoist is driven to move to the set position by matching with the electric slide rail 12, and the electric hoist is stacked.
In the technical scheme, a laser ranging sensor 52 is fixedly arranged in the middle of a supporting plate 5, an alarm 51 is fixedly arranged on the front side of the supporting plate 5, a processor 53 is fixedly arranged on one side of the supporting plate 5, a cover 54 is fixedly arranged on the outer side of the supporting plate 5, which is close to the processor 53, a wire hole is formed in one side wall of the cover 54, a protection effect is provided through the cover 54, meanwhile, wires are arranged and distributed through the wire hole to supply connecting wires for inner and outer components, a data output end of the laser ranging sensor 52 is connected with a data input end of the processor 53, and a signal output end of the processor 53 is connected with a signal input end of the alarm 51.
In the technical scheme, components such as the laser ranging sensor 52 and the alarm 51 can be matched for use, in the reversing and warehousing process of the transport vehicle, the distance between the laser ranging sensor 52 and the array placement carbon block 62 can be detected by the laser ranging sensor 52, when the distance value is too large and too small, the carbon block 62 is inclined in the east and west, the processor 53 gives an instruction, the alarm 51 gives a plurality of alarm sounds to remind constructors to make arrangement treatment, the damage of the descending clamp and the carbon block impact can be avoided, meanwhile, after the reversing and warehousing of the transport vehicle is completed, the distance monitored by the laser ranging sensor 52 is in a set interval (the sensor is misplaced with a car hopper), the alarm 51 gives a plurality of beeps to remind reversing and stopping alignment, and the reversing auxiliary effect is achieved.
Working principle: the utility model is a carbon block unloading matching device, the components are all universal standard components or components known to the skilled person, and the structure and principle of the carbon block unloading matching device are all known by the skilled person through technical manuals or through conventional test methods.
When the carbon block unloading matching device is used, the matching device is assembled on a warehouse, and after a transport vehicle arrives in the warehouse, the carbon block unloading can be carried out through the matching device and is stacked on one side for assisting in carbon block unloading;
through the arrangement of the clamp 31, the electric slide rail 12 and the electric hoist 21, in the use process of the carbon block unloading matching device, the electric hoist 21 can drive the steel wire rope 22 to move downwards after a vehicle is parked in place, the steel wire rope 22 drives the movable plate 3 to move downwards, two ends of the clamp 31 are respectively positioned in the concave areas on two sides in the carbon block 62, then the push rod motor 34 drives the clamping plate 35 to move outwards, the clamping plate 35 is matched with the side wall of the clamp 31, the carbon block 62 and the clamp 31 are temporarily limited, and after the clamp 31 moves back to the movable plate 3, the electric slide rail 12 is matched to drive the carbon block 62 to move to a set position, and the electric hoist is stacked, so that compared with the existing single clamp or steel wire rope bundling mode, the structure can improve the unloading efficiency of the carbon block 62 on the premise of ensuring safety; through being provided with laser rangefinder sensor 52 and siren 51, in the transportation vehicle warehouse entry in-process of backing a car, accessible laser rangefinder sensor 52 detects its interval with array placement carbon piece 62, when interval numerical value is too big too little, be that partial carbon piece 62 is east to the west askew, processor 53 gives the instruction, siren 51 sends the several alarm sound, remind constructor to make the arrangement and handle, can avoid down anchor clamps to strike with the carbon piece and have the damage, after the transportation vehicle is backed a car and is put in a warehouse in the back, the interval that laser rangefinder sensor 52 monitored is in the interval of setting for (sensor and car hopper dislocation), siren 51 sends the several beeps, remind the counterpoint of backing a car, and play the auxiliary role of backing a car.

Claims (5)

1. Supporting device of carbon block unloading, its characterized in that: the automatic stacking device comprises a warehouse body (1), wherein positioning plates (11) are fixedly arranged on two sides of the bottom of the warehouse body (1), a stacking crown block (2) is arranged at the inner top of the warehouse body (1), a movable plate (3) is arranged in the middle of the inside of the warehouse body (1), and a supporting plate (5) is fixedly arranged on one side of the inside of the warehouse body (1);
the electric sliding rails (12) are fixedly arranged at the inner tops of the two sides of the warehouse body (1), the sliding blocks (13) are movably arranged at the inner tops of the electric sliding rails (12), and the tops of the sliding blocks (13) are fixedly connected with the stacking crown blocks (2);
an electric hoist (21) is fixedly arranged in the middle of the upper surface of the stacking crown block (2), a steel wire rope (22) is connected to the driving end of the electric hoist (21), and the bottom end of the steel wire rope (22) is fixedly connected with the movable plate (3);
the lower surface of the movable plate (3) is fixedly provided with a plurality of groups of clamps (31) which are uniformly arrayed, the inner walls of the two sides of the clamps (31) are fixedly provided with push rod motors (34), the inner sides of transmission shafts of the push rod motors (34) are fixedly provided with clamping plates (35), and the inner sides of the clamping plates (35) and the outer walls of the two sides of the clamps (31) are fixedly provided with anti-skid pads (36);
the movable plate (3) is placed right under the transport vehicle body (6), a vehicle hopper (61) is installed on one side of the transport vehicle body (6), a plurality of groups of carbon blocks (62) which are uniformly arrayed are placed in the vehicle hopper (61), and the carbon blocks (62) are of a 'III' -shaped structure.
2. The carbon block discharge kit of claim 1, wherein: the laser ranging device is characterized in that a laser ranging sensor (52) is fixedly installed in the middle of the supporting plate (5), an alarm (51) is fixedly installed on the front side of the supporting plate (5), a processor (53) is fixedly installed on one side of the supporting plate (5), the data output end of the laser ranging sensor (52) is connected with the data input end of the processor (53), and the signal output end of the processor (53) is connected with the signal input end of the alarm (51).
3. The carbon block discharge kit of claim 1, wherein: the four corners at the top of the movable plate (3) are fixedly provided with sleeves (4), the middle part in each sleeve (4) is movably penetrated with an inner rod (41), and the top ends of the inner rods (41) are fixedly connected with the stacking crown block (2).
4. The carbon block discharge kit of claim 1, wherein: the support plate (5) is fixedly arranged on the outer side, close to the processor (53), of the cover body (54), and a wire hole is formed in one side wall of the cover body (54).
5. The carbon block discharge kit of claim 1, wherein: the top of the clamping plate (35) is fixedly provided with a guide block (33), the top of the guide block (33) is clamped in the guide groove (32), and the guide groove (32) is fixed on the clamp (31).
CN202322334811.2U 2023-08-30 2023-08-30 Carbon block unloading matching device Active CN220641257U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322334811.2U CN220641257U (en) 2023-08-30 2023-08-30 Carbon block unloading matching device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322334811.2U CN220641257U (en) 2023-08-30 2023-08-30 Carbon block unloading matching device

Publications (1)

Publication Number Publication Date
CN220641257U true CN220641257U (en) 2024-03-22

Family

ID=90266756

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322334811.2U Active CN220641257U (en) 2023-08-30 2023-08-30 Carbon block unloading matching device

Country Status (1)

Country Link
CN (1) CN220641257U (en)

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