CN220611385U

CN220611385U - Welding quality detection device

Info

Publication number: CN220611385U
Application number: CN202322067653.9U
Authority: CN
Inventors: 高礼坛; 刘和平
Original assignee: Dongguan Ordovician New Material Co ltd
Current assignee: Dongguan Ordovician New Material Co ltd
Priority date: 2023-08-02
Filing date: 2023-08-02
Publication date: 2024-03-19
Anticipated expiration: 2033-08-02

Abstract

The utility model discloses a welding quality detection device, which is applied to an atomization component of an electronic cigarette and comprises: a base; the clamping table is arranged on the base and provided with a fixing part which is used for connecting the atomizing assembly; the swinging piece is connected with the base and is arranged at the upper end of the clamping table; the driving piece is connected to the base; the driving piece is used for driving at least one of the swinging piece and the clamping table to move relative to the other, so that the swinging piece collides with a welding line of the atomization assembly. The welding quality detection device can automatically detect the welding quality of the atomization component, and improves the detection efficiency.

Description

Welding quality detection device

Technical Field

The utility model relates to the technical field of atomization, in particular to a welding quality detection device.

Background

The atomization component of the electronic cigarette needs to carry out quality inspection after assembly and processing are completed, unqualified products are screened out, and the influence on the normal use of the electronic cigarette is avoided. Specifically, the quality of the atomization assembly is evaluated by detecting the welding quality between the conductive piece and the heating matrix in the atomization assembly. In the related art, detection is mainly performed in an artificial mode, and the detection precision in the artificial mode is inaccurate and damage to qualified products is easily caused by improper force.

In summary, how to improve the quality detection accuracy of the atomization component is a problem to be solved by those skilled in the art.

Disclosure of Invention

Therefore, the utility model aims to provide a welding quality detection device which is convenient for automatically detecting welding quality in time, ensures consistency of product detection degree, screens unqualified products and improves detection efficiency of an atomization component.

In order to achieve the above object, the present utility model provides the following technical solutions:

a welding quality detection device for an atomization component of an electronic cigarette, the welding quality detection device comprising:

a base;

the clamping table is arranged on the base and is provided with a fixing part which is used for connecting the atomizing assembly;

the swinging piece is connected with the base and is arranged at the upper end of the clamping table;

the driving piece is connected to the base,

the driving piece is used for driving at least one of the swinging piece and the clamping table to move relative to the other, so that the swinging piece collides with a welding line of the atomizing assembly.

Preferably, the swinging member includes a baffle, an extending direction of the baffle intersects with a moving direction of the swinging member relative to the clamping table, a plurality of fixing portions are disposed on the clamping table at intervals along the extending direction of the baffle, and/or a plurality of fixing portions are disposed on the clamping table at intervals along the moving direction of the baffle.

Preferably, the swinging member includes at least two of the baffles spaced apart along the moving direction thereof.

Preferably, the base is connected with a support frame, a stand column is arranged between the base and the support frame, and two ends of the stand column are respectively connected with the base and the support frame; the driving piece is arranged on the supporting frame and connected with the baffle.

Preferably, the support frame is provided with a movable groove, a first connecting plate is arranged in the movable groove, the baffle plate and the driving piece are connected with the first connecting plate, and the driving piece is used for driving the first connecting plate to drive the baffle plate to move relative to the clamping table in the movable groove.

Preferably, the support frame is provided with a sliding rail extending along the moving direction of the baffle; one side of the first connecting plate is connected with a sliding part which is in sliding fit with the sliding rail

Preferably, the base is provided with a plurality of first limiting members arranged around the periphery of the clamping table, and the first limiting members are used for limiting the clamping table to move on the base along the horizontal direction.

Preferably, the sliding rail is provided with second limiting parts at two sides of the extending direction of the sliding rail, and the second limiting parts are used for limiting the moving distance of the sliding part.

Preferably, the driving member is a cylinder, and a moving end of the cylinder is connected with the swinging member.

Preferably, the support frame is also provided with a pressure regulating part and an electromagnetic valve, and the pressure regulating part and the electromagnetic valve are both connected with the air cylinder.

The welding quality detection device provided by the utility model can detect the welding quality of the atomization assembly, and comprises a base, a clamping table, a swinging piece and a driving piece, wherein the clamping table is arranged on the base and is provided with a fixing part for clamping the atomization assembly; the swinging piece is arranged at the upper end of the clamping table; the driving piece can drive at least one of the swinging piece and the clamping table, so that at least one of the swinging piece and the clamping table can move relative to the other, the operation effect of relative collision between welding lines of the atomization assembly on the swinging piece and the clamping table is realized, and the overall welding quality of the atomization assembly is detected. Above-mentioned welding quality detection device makes through the driving piece and makes the relative movement between swinging member and the grip slipper, makes and bumps between the atomization component welding line on swinging member and the grip slipper to carry out automated inspection to the false and true of the solder joint of the welding line of atomization component, the welding line that welds inequality can drop at the collision in-process, so that carry out welding quality's automated inspection in time, guarantee the uniformity of product detection degree, screen out unqualified product, improve detection efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present utility model, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of a welding quality detecting device according to the present utility model;

FIG. 2 is a side view of FIG. 1;

FIG. 3 is a front view of FIG. 1;

fig. 4 is a top view of fig. 1.

In fig. 1 to 4, reference numerals include:

the device comprises a base 1, a clamping table 2, a swinging piece 3, a stand column 4, a supporting frame 5, a driving piece 6, a first connecting plate 7, a second connecting plate 8, a sliding piece 9, a pressure regulating piece 10, a first limiting piece 11, a sliding rail 12, a second limiting piece 13 and an electromagnetic valve 14;

a fixed part 21 and a movable groove 51.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The utility model provides a welding quality detection device which is convenient for automatically detecting welding quality in time, ensures consistency of product detection degree, screens out unqualified products and improves detection efficiency of an atomization component.

The welding quality detection device provided by the utility model is applied to the atomization assembly of the electronic cigarette, is used for automatically detecting the welding quality of atomized products, timely screening out unqualified products and improving the product detection efficiency.

Referring to fig. 1 to 4, the welding quality detecting device provided by the present utility model includes a base 1, a clamping table 2, a swinging member 3, and a driving member 6, wherein the clamping table 2 is disposed on the base 1, and the two are connected by a fastening member, which may be a bolt, a screw, or the like, without limitation.

The clamping table 2 is provided with the fixing part 21, the fixing part 21 is used for connecting the atomization components, the connection mode comprises but is not limited to clamping connection, sleeving connection, clamping connection, magnetic attraction connection and the like, and under the combined action of the driving piece 6 and the swinging piece 3, quality detection operation can be simultaneously carried out on one group or a plurality of groups of atomization components, so that the detection efficiency is improved, the automation level of detection is improved, and manual errors are avoided.

Specifically, the atomizing assembly is actually formed by welding a heating substrate and a conductive member, the conductive member may be a plurality of nickel wires or other conductive wires, the heating substrate may be one or more of a columnar ceramic atomizing core, a columnar heating element, a tubular heating element, and the like, and the heating substrate of the atomizing assembly is connected in the fixing portion 21. After the heating base body and the conductive piece are welded, bending operation can be carried out on the atomization assembly, the whole conductive piece can be changed into a vertical state, and welding quality of the atomization assembly is detected through mutual collision between the conductive piece and the swinging piece 3.

The swinging member 3 is connected to the base 1 and disposed at the upper end of the clamping table 2, please refer to fig. 1 to 4, wherein the material and the structure of the swinging member 3 are not limited, and the height thereof cannot be too high, so as to achieve effective contact and collision with the conductive member. The length of the swinging member 3 may be designed according to the number of atomizing components to be actually detected, without limitation.

The driving member 6 is used to drive at least one of the oscillating member 3 and the clamping table 2 to move relative to the other, wherein one of the two is movable relative to the other, or both are movable, so that the oscillating member 3 collides with the welding line of the atomizing assembly on the fixing portion 21.

In one example, when the driving member 6 drives the swinging member 3, the clamping table 2 is fixed, the swinging member 3 moves relative to the clamping table 2, and the swinging member 3 moves to collide with a welding line of the atomization assembly, so as to detect welding quality of the atomization assembly on the fixing portion 21.

In another example, when the driving member 6 drives the clamping table 2, the swinging member 3 is fixed, and the clamping table 2 moves to drive the welding line of the atomization component to move to collide with the swinging member 3, so as to realize detection of welding quality of the atomization component on the fixing portion 21.

In another example, when the driving member 6 drives the swinging member 3 and the clamping table 2 simultaneously, the swinging member 3 and the clamping table 2 are relatively moved, so that the welding line of the swinging member 3 and the atomizing assembly collides, and the welding quality of the atomizing assembly on the fixing portion 21 is detected.

The above three embodiments of the driving member 6 can be selectively used according to practical requirements, and are not limited.

In this embodiment, the movement of the swinging member 3 may be unidirectional movement or bidirectional reciprocating movement, and as a preferred embodiment, the swinging member 3 may implement bidirectional reciprocating movement to better meet the detection requirement. Likewise, the clamping table 2 can also reciprocate in one or both directions. The collision process between the oscillating member 3 and the atomizing assembly will be described as follows:

when the driving member 6 drives the swinging member 3 to move, as shown in fig. 1, the driving member 6 can drive the swinging member 3 to move unidirectionally or reciprocally to collide with the welding line of the atomization assembly connected to the fixing portion 21, and the welding line which is not firm in welding can fall off under the action of the swinging force, namely, is a defective product, and can be screened for reprocessing, discarding or recycling; when the driving member 6 drives the clamping table 2 to move unidirectionally or reciprocally, the welding line of the atomizing assembly in the fixing portion 21 moves until collision with the swinging member 3, and the welding line which is not firm in welding falls off under the action of the swinging force, namely, is a defective product, so that detection of welding quality is completed.

In this embodiment, the driving member 6 is not limited in structural form, and may be one or more of a motor, a cylinder, an oil cylinder, a rack and pinion, and the like, and may perform reciprocating movement.

In this embodiment, the relative movement distance and speed between the swinging member 3 and the clamping table 2 need to be designed according to the actual situation, so that the welding line with poor welding can be removed, and meanwhile, the damage or injury to the qualified welding line can be avoided, and the detection efficiency and the detection accuracy are improved.

The welding quality detection device can detect the welding quality of the atomization assembly, and comprises a base 1, a clamping table 2, a swinging piece 3 and a driving piece 6, wherein the clamping table 2 is arranged on the base 1 and is provided with a fixing part 21 for connecting the atomization assembly; the swinging piece 3 is arranged at the upper end of the clamping table 2; the driving piece 6 can drive at least one of the swinging piece 3 and the clamping table 2 to move relative to the other, so that the operation effect of relative collision between the welding lines of the atomization assembly on the swinging piece 3 and the clamping table 2 is realized, and the overall welding quality of the atomization assembly is detected.

Above-mentioned welding quality detection device makes through driving piece 6 take place relative movement between swinging member 3 and the grip block 2, makes and bumps between the atomizing subassembly welding line on swinging member 3 and the grip block 2 to carry out automated inspection to the false and true of the solder joint of the welding line of atomizing subassembly, the welding line that welds inadequately can drop at the collision in-process, so that carry out welding quality's automated inspection in time, guarantee the uniformity of product detection degree, screen out unqualified product, improve detection efficiency.

On the basis of the above embodiment, the swinging member 3 includes a shutter whose extending direction intersects with the direction in which the swinging member 3 moves relative to the holding table 2, a plurality of fixing portions 21 are provided on the holding table 2 at intervals along the extending direction of the shutter, and/or a plurality of fixing portions 21 are provided on the holding table 2 at intervals along the moving direction of the shutter.

Referring to fig. 1, the swinging member 3 includes a baffle, and an extending direction of the baffle intersects with a moving direction of the swinging member 3 relative to the holding table 2, and as a preferred embodiment, the extending direction of the baffle intersects perpendicularly with the moving direction of the swinging member 3 relative to the holding table 2. For example, when the swinging member 3 moves left and right with respect to the moving direction of the clamping table 2 in the horizontal plane, the extending direction of the baffle plate may be the front-rear direction.

The clamping table 2 is provided with a plurality of fixing parts 21 which are arranged at intervals along the extending direction of the baffle plate, and the plurality of fixing parts 21 are arranged at equal intervals or at unequal intervals; or the clamping table 2 is provided with a plurality of fixing parts 21 which are arranged at intervals along the moving direction of the baffle, and the plurality of fixing parts 21 are arranged at equal intervals or at unequal intervals; or a plurality of fixing portions 21 are provided at intervals along the moving direction of the shutter, and a plurality of fixing portions 21 are also provided along the extending direction of the shutter, the plurality of fixing portions 21 provided along the moving direction and the extending direction of the shutter being arranged in an array or in an arbitrary manner. The three fixing portions 21 are all arranged in such a way that a plurality of groups of atomizing assemblies are connected to the clamping table 2 to perform batch welding quality detection operation, thereby improving detection efficiency.

On the basis of any of the above embodiments, the oscillating member 3 includes at least two shutters disposed at intervals along the moving direction thereof.

The oscillating member 3 comprises at least two baffles arranged at intervals along its direction of movement, where the direction of movement refers to the direction in which the oscillating member 3 moves. At least two baffles can collide with the welding line of the atomization assembly, so that the movable stroke of a single baffle is reduced, and the occupied space of the whole detection device is reduced.

In this embodiment, taking the example that the swinging member 3 includes two baffles arranged at intervals, the two baffles can make collision contact with the welding lines on two sides of the atomizing assembly along the moving direction, so as to perform quality detection operation of the welding lines, and improve detection efficiency.

On the basis of any one of the embodiments, the base 1 is connected with the support 5, the support 5 is provided with the upright post 4, two ends of the upright post 4 are respectively connected with the base 1 and the support 5, and a detachable or non-detachable connection mode can be adopted between the upright post 4 and the base 1 and the support 5.

Referring to fig. 1 to 4, a supporting frame 5 is provided on a base 1, a driving member 6 is provided on the supporting frame 5 and connected with a baffle, the base 1 and the supporting frame 5 are fixedly arranged relative to each other, and the baffle is driven by the driving member 6 to move so as to collide with an atomization assembly in a clamping table 2 on the base 1, so as to automatically detect welding quality of the atomization assembly.

The number and shape of the upright posts 4 are not limited, and the upright posts 4 can be supported between the support frame 5 and the base 1 to provide space for the movement of the baffle plate. As a preferred embodiment, four upright posts 4 are arranged around the base 1 and connected with the supporting frame 5, so that the device is stable and reliable. The two ends of the upright post 4 are correspondingly detachably connected with the base 1 and the support frame 5, so that the clamping table 2 on the base 1 and the components on the support frame 5 are conveniently installed, assembled, replaced and maintained.

On the basis of any of the above embodiments, one end of the supporting frame 5 is provided with a movable groove 51, a first connecting plate 7 is arranged in the movable groove 51, the baffle plate and the driving piece 6 are connected with the first connecting plate 7, and the driving piece 6 is used for driving the first connecting plate 7 to drive the baffle plate to move relative to the clamping table 2 in the movable groove 51.

Referring to fig. 1 to 4, the movable slot 51 is opened toward the baffle, a first connecting plate 7 is disposed in the movable slot 51, and the baffle and the driving member 6 are connected with the first connecting plate 7.

The baffle, the driving piece 6 and the first connecting plate 7 are connected in a detachable mode, the driving piece 6 is operated on the first connecting plate 7 to further operate on the baffle, the first connecting plate 7 is driven to move in the movable groove 51 through the driving piece 6, and the baffle can be driven to reciprocate to collide with the atomization assembly.

The size of the notch of the movable groove 51, namely the moving range of the baffle, is set according to the actual requirement, and the depth of the notch is set according to the size of the first connecting plate 7.

The specific shape of the movable slot 51 is not limited, and may be U-shaped, right-angle-shaped, or other, and may be set according to actual needs.

On the basis of any one of the above embodiments, the support 5 is provided with a slide rail 12 extending along the moving direction of the baffle; one side of the first connecting plate 7 is connected with a sliding piece 9, and the sliding piece 9 is in sliding fit with a sliding rail 12.

Referring to fig. 1 to 4, a sliding rail 12 extending along the moving direction of the baffle is disposed on the supporting frame 5, one side of the first connecting plate 7 is connected with a sliding member 9, the sliding member 9 is in sliding fit with the sliding rail 12, so as to ensure the accuracy of the moving route of the baffle when the driving member 6 drives the baffle, and ensure that the moving track of the baffle is unidirectional horizontal movement or bidirectional horizontal movement.

In this embodiment, a second connecting plate 8 is further connected to the first connecting plate 7, a sliding member 9 is disposed at the bottom of the second connecting plate 8, and the driving member 6 realizes sliding of the baffle plate in the length direction of the sliding rail 12 through the first connecting plate 7 and the second connecting plate 8.

Alternatively, the sliding member 9 may be a pulley or a slider, and as a preferred embodiment, the two sliders are symmetrically connected to the bottom of the second connecting plate 8 for better stability and ease of handling.

On the basis of any one of the above embodiments, the base 1 is provided with a plurality of first limiting members 11 arranged around the periphery of the clamping table 2, and the first limiting members 11 are used for limiting the clamping table 2 to move on the base 1 in the horizontal direction.

Referring to fig. 1, 2 and 3, the base 1 is provided with a plurality of first limiting members 11 disposed around the periphery of the clamping table 2, and the arrangement space between the plurality of first limiting members 11 is not limited.

After the clamping table 2 is connected with the base 1, if the connecting point looseness occurs during long-term use, the first limiting piece 11 can play an auxiliary role to limit the clamping table 2 to move on the base 1 along the horizontal direction, so that the clamping table 2 is prevented from shifting; if the connection point between the clamping table 2 and the base 1 is normal, the first limiting member 11 can limit the movement of the clamping table 2 in the horizontal direction, so as to ensure the stability of the atomization assembly in the clamping table 2 during the detection operation.

On the basis of any of the above embodiments, the slide rail 12 is provided with second stoppers 13 on both sides in the extending direction thereof for restricting the moving distance of the slider 9.

Referring to fig. 1 to 4, the second limiting members 13 are disposed on two sides of the sliding rail 12 and on two sides of the movable slot 51, and are used for limiting the moving distance of the sliding member 9, so as to prevent the sliding member 9 from being separated from the rail 12 when the swinging member 3 moves, thereby avoiding safety accidents, damaging components, and ensuring safety and reliability during the detection test.

On the basis of any of the above embodiments, the driving member 6 is a cylinder, and the moving end of the cylinder is connected to the swinging member 3. That is, the moving end of the cylinder is connected to the baffle.

The driving piece 6 is arranged as an air cylinder, the air cylinder can control the reciprocating movement of the baffle plate in the horizontal direction, the structure is simple, the operation space is saved, and the applicability is strong.

The lever end of the cylinder is connected with the baffle plate through a first connecting plate 7 to realize the effect of driving the baffle plate through the cylinder.

On the basis of any embodiment, the supporting frame 5 is also provided with a pressure regulating piece 10 and an electromagnetic valve 14, and the pressure regulating piece 10 and the electromagnetic valve 14 are connected with the air cylinder.

The pressure regulating member 10 can regulate the expansion and contraction pressure of the cylinder to realize the regulation of the moving speed of the cylinder. By providing the solenoid valve 14, the cylinder can be controlled to expand and contract or stop operation. The pressure regulating member 10 and the electromagnetic valve 14 are matched with the air cylinder to meet diversified operation requirements.

In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.

The welding quality detection device provided by the utility model is described in detail above. The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the utility model can be made without departing from the principles of the utility model and these modifications and adaptations are intended to be within the scope of the utility model as defined in the following claims.

Claims

1. Welding quality detection device is applied to the atomizing subassembly of electron cigarette, a serial communication port includes:

a base (1);

the clamping table (2) is arranged on the base (1), a fixing part (21) is arranged on the clamping table (2), and the fixing part (21) is used for connecting the atomizing assembly;

the swinging piece (3) is connected with the base (1) and is arranged at the upper end of the clamping table (2);

and the driving piece (6) is connected to the base (1), and the driving piece (6) is used for driving at least one of the swinging piece (3) and the clamping table (2) to move relative to the other, so that the swinging piece (3) collides with a welding line of the atomization assembly.

2. Welding quality detection device according to claim 1, characterized in that the oscillating piece (3) comprises a baffle, the extending direction of which intersects the direction of movement of the oscillating piece (3) relative to the holding table (2), the holding table (2) being provided with a plurality of fixing portions (21) arranged at intervals along the extending direction of the baffle, and/or the holding table (2) being provided with a plurality of fixing portions (21) arranged at intervals along the moving direction of the baffle.

3. Welding quality detection device according to claim 2, characterized in that the oscillating member (3) comprises at least two of said baffles arranged at intervals along its direction of movement.

4. A welding quality detection device according to claim 3, characterized in that the base (1) is connected with a support frame (5), a stand column (4) is arranged between the base (1) and the support frame (5), and two ends of the stand column (4) are respectively connected with the base (1) and the support frame (5);

the driving piece (6) is arranged on the supporting frame (5) and is connected with the baffle plate.

5. The welding quality detection device according to claim 4, wherein the support frame (5) is provided with a movable groove (51), a first connecting plate (7) is arranged in the movable groove (51), the baffle plate and the driving piece (6) are connected with the first connecting plate (7), and the driving piece (6) is used for driving the first connecting plate (7) to drive the baffle plate to move relative to the clamping table (2) in the movable groove (51).

6. Welding quality detection device according to claim 5, characterized in that the support frame (5) is provided with a sliding rail (12) extending in the direction of movement of the baffle;

one side of the first connecting plate (7) is connected with a sliding piece (9), and the sliding piece (9) is in sliding fit with the sliding rail (12).

7. Welding quality detection device according to claim 6, characterized in that the base (1) is provided with a plurality of first limiting members (11) arranged around the periphery of the clamping table (2), the first limiting members (11) being used for limiting the clamping table (2) to move in the horizontal direction on the base (1).

8. Welding quality detection device according to claim 7, characterized in that the slide rail (12) is provided with second limit pieces (13) on both sides in the extension direction thereof for limiting the movement distance of the slide piece (9).

9. Welding quality detection device according to any of claims 4 to 8, characterized in that the driving member (6) is a cylinder, the moving end of which is connected to the oscillating member (3).

10. The welding quality detection device according to claim 9, wherein the support frame (5) is further provided with a pressure regulating member (10) and an electromagnetic valve (14), and the pressure regulating member (10) and the electromagnetic valve (14) are both connected with the cylinder.