CN220602425U - Silicon wafer basket detection tool - Google Patents
Silicon wafer basket detection tool Download PDFInfo
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- CN220602425U CN220602425U CN202321017985.XU CN202321017985U CN220602425U CN 220602425 U CN220602425 U CN 220602425U CN 202321017985 U CN202321017985 U CN 202321017985U CN 220602425 U CN220602425 U CN 220602425U
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- flower basket
- basket
- silicon wafer
- detection tool
- mounting bracket
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- 238000001514 detection method Methods 0.000 title claims abstract description 81
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 19
- 239000010703 silicon Substances 0.000 title claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims description 23
- 230000000903 blocking effect Effects 0.000 abstract description 4
- 230000008859 change Effects 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 239000011435 rock Substances 0.000 description 6
- 244000258825 Scaevola taccada Species 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
The utility model discloses a silicon wafer basket detection tool which comprises a support frame, a mounting bracket, a fixed platform and a detection piece, wherein the mounting bracket is arranged on the support frame in a lifting manner; the fixed platform is arranged on the mounting bracket; the detection pieces are arranged at two ends of the fixed platform; the number of the mounting brackets is at least two. When detecting the basket of flowers, fix earlier the basket of flowers, install the test piece at fixed platform both ends can pass smoothly from between the basket of flowers tooth and then the basket of flowers has not deformed, if the test piece has the condition of blocking in moving then the explanation basket of flowers has deformation, needs maintenance or change. At least two mounting brackets can detect the half-piece basket or a plurality of whole-piece baskets of E type simultaneously, and detection efficiency is high, and stable in structure.
Description
Technical Field
The utility model belongs to the technical field of photovoltaic equipment, and particularly relates to a silicon wafer basket detection tool.
Background
At present, the conventional battery piece industry is mainly a whole piece process, and the battery assembly section is sliced, so that the cutting loss is caused, and the assembly efficiency is affected. On the premise of the premise, the HJT battery half-sheet process is carried out, and HJT process flow is carried out after the supplied material is cut into half-sheets (half-bars); the silicon wafer raw material is produced in a half-piece mode, and the former whole flower basket needs to be replaced by a half-piece flower basket.
The half flower basket needs to be checked in the process of checking the supplied materials, and the flower basket is used on line after meeting the requirements. Deformation exists after a certain period of use, or some deformation caused by collision and falling, when the battery pieces in the flower basket are automatically unloaded and loaded, fragments and laminations when the flower basket enters the flower basket are caused by the deformed flower basket, and the flower basket induction is abnormal, so that automatic downtime is caused. These minor deformations are not visible by visual inspection but affect the yield of the production and the Uptime of the equipment.
The patent document with the patent number of 2021233106021 discloses a silicon wafer flower basket detection tool with good compatibility, which can detect deformation of the flower basket, but can only detect the whole flower basket, and can not detect the whole flower basket in one time.
Disclosure of Invention
The utility model aims to provide a silicon wafer flower basket detection tool which can be used for integrally detecting half and half wafer flower baskets at one time and improves detection efficiency.
The technical scheme for realizing the aim of the utility model is as follows: the silicon wafer basket detection tool comprises a support frame, a mounting bracket, a fixed platform and a detection piece, wherein the mounting bracket is installed on the support frame in a lifting manner; the fixed platform is arranged on the mounting bracket; the detection pieces are arranged at two ends of the fixed platform; the number of the mounting brackets is at least two.
When detecting the basket of flowers, fix earlier the basket of flowers, install the test piece at fixed platform both ends can pass smoothly from between the basket of flowers tooth and then the basket of flowers has not deformed, if the test piece has the condition of blocking in moving then the explanation basket of flowers has deformation, needs maintenance or change. At least two mounting brackets can detect the half-piece basket or a plurality of whole-piece baskets of E type simultaneously, and detection efficiency is high, and stable in structure.
Further, the lifting mechanism comprises a screw rod, a screw rod fixing frame and a connecting plate, wherein the mounting bracket is connected with the supporting frame through the lifting mechanism, one side of the lifting mechanism is fixed on the supporting frame, the mounting bracket is connected with the other side of the lifting mechanism, and the lifting mechanism drives the mounting bracket to move up and down. Through setting up elevating system drives the up-and-down motion of installing support can be when detecting the basket of flowers, finely tune in the height, improves the adaptability of detecting accuracy and frock when facing different basket of flowers heights.
Further, elevating system includes lead screw mount, lead screw and with lead screw complex nut, the lead screw rotates to be connected on the lead screw mount, the installing support is equipped with the connecting plate, the connecting plate with nut fixed connection. The nut is driven through the rotation of the screw rod, and then the connecting plate is driven to lift on the screw rod, so that the detection piece is driven to lift, and the adjustment of the relative positions of the flower basket with different types and the flower basket teeth and the detection piece is achieved. The lifting mode of the screw rod transmission has stable structure and can be convenient for manual fine adjustment.
Further, one end of the screw rod is connected with a handle, and the handle is used for driving the screw rod to rotate, so that the screw rod is convenient for operators to operate.
Further, a height detection ruler is fixed on the connecting plate and used for detecting the height of the flower basket. The used flower basket is changed in height after being deformed, the new flower basket also needs to be used on line after being detected on the height to meet the requirements, and the height detection ruler is arranged to be convenient for detecting the height of the flower basket, so that the versatility of the detection tool is improved.
Further, a plurality of mounting holes are formed in two ends of the fixed platform, and the distances between the mounting holes and the end portions of the fixed platform are different. The two ends of the fixed platform are provided with the mounting holes with different positions from the end parts, so that the detection pieces can be conveniently mounted according to the width adaptability of different types of flower baskets, and the detection pieces fixed at the two ends of the fixed platform can pass through the teeth in the flower baskets at the same time.
Further, the fixed platforms are multiple and distributed on the mounting bracket in a dispersing way. The detection sheets are arranged on the fixed platforms, so that the detection sheets can be detected between teeth with different heights in the flower basket, deformation of the flower basket is prevented from being detected, and the accuracy of the detection result is improved.
Further, the device also comprises a base, a sliding block is arranged at the bottom of the supporting frame, a guide rail corresponding to the sliding block is arranged on the base, and the supporting frame is fixed on the base in a sliding manner through the matching of the sliding block and the guide rail. During detection, the basket is fixed firstly, and then the detection tool is pushed to the basket direction through the cooperation of the sliding block and the guide rail on the base, so that the detection tool is convenient to move, the guide rail has a guiding function, and cannot deviate in the moving process, and the teeth of the basket cannot be aligned; the stability in the moving process can be further ensured by moving the detection tool without moving the basket, and if the moving offset of the basket is increased, the detection is not facilitated.
Further, limit buffer stop blocks are arranged at the end points of the guide rails, sliding is prevented from sliding out of the guide rails carelessly, and buffer effect is achieved when the sliding blocks touch the stop blocks, so that the detection tool is protected.
Further, the base is provided with a flower basket limiting and fixing block for limiting and fixing the flower basket to be detected. After the relative position of the flower basket on the base and the detection tool is determined, the flower basket is fixed on the base by the limiting fixing block, so that the flower basket is prevented from moving, and the accuracy of the detection result is affected.
Further, the flatness accuracy of the base is not lower than the 00-level accuracy level in the rock panel GB4987-85 standard. The flower basket is placed on the base that the roughness is higher, presses around flower basket upper portion, see whether have to rock, and no rocking then flower basket bottom plane does not have warp deformation, if press one side to have to rock, then flower basket bottom plane has one side perk, flower basket bottom plane warp deformation, can measure the warpage volume with the clearance gauge simultaneously, select the clearance gauge of different thickness to measure the height of perk limit, calculate the thickness of clearance gauge and obtain bottom plane's warpage volume. And (5) carrying out offline treatment on the flower basket with warpage.
By adopting the technical scheme, the utility model has the following beneficial effects: (1) The detection tool provided with the lifting mechanism can be used for carrying out up-and-down lifting adjustment on flower baskets of different types, and also can be used for carrying out fine adjustment on the relative positions of the detection piece and the flower basket teeth, so that the adjustment precision and the adaptability are higher; (2) The height detection ruler is arranged to facilitate detection of deformation and new flower baskets, so that the versatility of the detection tool is improved; (3) Mounting holes for mounting the detection pieces are formed in the two ends of the fixed platform, so that the detection pieces can be mounted adaptively for flower baskets with different widths conveniently; (4) The base with higher flatness is arranged to facilitate the detection of the buckling deformation of the flower basket, and the versatility of the detection tool is further improved.
Drawings
In order that the utility model may be more readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings, in which
FIG. 1 is a side view of a detection tool according to the present utility model;
FIG. 2 is a front view of a detection tool according to the present utility model;
FIG. 3 is a top view of the inspection tool of the present utility model;
FIG. 4 is a schematic diagram of a lifting mechanism of a detection tool in the utility model;
FIG. 5 is a schematic view of a whole flower basket according to the present utility model;
FIG. 6 is a schematic view of a half flower basket according to the present utility model.
The reference numerals in the drawings are: 1, a supporting frame; 2, mounting a bracket; 3, fixing a platform; 4, detecting a piece; 5 lifting mechanism; 5-1 screw rods; a 5-2 nut; 5-3 screw rod fixing frames; 5-4 handles; 6, connecting a plate; 7, a height detection ruler; 8, mounting holes; 9 guide rails; 10, a base; 11 limit buffer stops; 12 flower basket limit fixed blocks; 13 whole flower basket; 14 half flower basket.
Detailed Description
Examples:
as shown in fig. 1-3 and fig. 5-6, the embodiment provides a silicon wafer flower basket detection tool, which comprises a support frame 1, a mounting bracket 2, a fixed platform 3 and a detection piece 4, wherein the mounting bracket 2 is installed on the support frame 1 in a lifting manner; the fixed platform 3 is arranged on the mounting bracket 2; the detection pieces 4 are arranged at two ends of the fixed platform 3; the number of the mounting brackets 2 is at least two. When detecting the basket, fix earlier the basket, install the detecting piece 4 at fixed platform 3 both ends can pass smoothly from between the basket tooth and then the basket has not deformation, if detecting piece 4 has the condition of blocking in the removal then the explanation basket has deformation, needs maintenance or change. The mounting bracket 2 has at least two and can detect the half-piece basket 14 or a plurality of whole-piece basket 13 of the E type simultaneously, and has high detection efficiency and stable structure.
Preferably, a height detecting ruler 7 is fixed on the connecting plate 6 and is used for detecting the height of the flower basket. The used flower basket is changed in height after being deformed, the new flower basket also needs to be used on line after being detected on the height to meet the requirements, and the height detection ruler 7 is arranged to facilitate the detection of the height of the flower basket, so that the versatility of the detection tool is improved.
As shown in fig. 2, a plurality of mounting holes 8 are provided at two ends of the fixed platform 3, and the distances between the plurality of mounting holes 8 and the end of the fixed platform 3 are different. The two ends of the fixed platform 3 are provided with the mounting holes 8 with different positions from the end parts, so that the detection pieces 4 can be conveniently mounted according to the width adaptability of different types of flower baskets, and the detection pieces 4 fixed at the two ends of the fixed platform 3 can simultaneously pass through the teeth in the flower baskets. The number of the fixed platforms 3 is plural, and the fixed platforms are distributed on the mounting bracket 2 in a dispersing way. The detection pieces 4 which are arranged on the fixed platforms 3 can detect the teeth with different heights in the flower basket, prevent the flower basket from being deformed partially and not being detected, and improve the accuracy of the detection result.
Preferably, the device further comprises a base 10, a sliding block is installed at the bottom of the support frame 1, a guide rail 9 corresponding to the sliding block is arranged on the base 10, and the support frame 1 is fixed on the base 10 in a sliding manner through the matching of the sliding block and the guide rail 9. During detection, firstly, a flower basket is fixed, then the detection tool is pushed to the direction of the flower basket on the base 10 through the matching of the sliding block and the guide rail 9, so that the detection tool is convenient to move, the guide rail 9 has the guiding function, and the movement process cannot deviate, and the tooth space of the flower basket cannot be aligned; the stability in the moving process can be further ensured by moving the detection tool without moving the basket, and if the moving offset of the basket is increased, the detection is not facilitated. The end point of the guide rail 9 is provided with a limit buffer stop 11 for preventing sliding from sliding out of the guide rail 9 carelessly, and the limit buffer stop also plays a role in buffering when the sliding block touches the stop, so that the detection tool is protected.
Preferably, the base 10 is provided with a basket limiting and fixing block 12 for limiting and fixing the basket to be detected. After the relative position of the flower basket on the base 10 and the detection tool is determined, the flower basket is fixed on the base 10 by a limiting fixing block, so that the flower basket is prevented from moving, and the accuracy of the detection result is affected.
As shown in fig. 4, the lifting mechanism 5 is further included, the lifting mechanism 5 includes a screw rod 5-1, a screw rod fixing frame 5-3 and a connecting plate 6, the mounting bracket 2 is connected with the supporting frame 1 through the lifting mechanism 5, one side of the lifting mechanism 5 is fixed on the supporting frame 1, the mounting bracket 2 is connected with the other side of the lifting mechanism 5, and the lifting mechanism 5 drives the mounting bracket 2 to move up and down. Through setting up elevating system 5, drive the up-and-down motion of installing support 2 can be when detecting the basket of flowers, finely tune in the height, improves the adaptability of detecting accuracy and frock when facing different basket of flowers heights. The lifting mechanism 5 comprises a screw rod fixing frame 5-3, a screw rod 5-1 and a nut 5-2 matched with the screw rod 5-1, the screw rod 5-1 is rotatably connected to the screw rod fixing frame 5-3, the mounting bracket 2 is provided with a connecting plate 6, and the connecting plate 6 is fixedly connected with the nut 5-2. The nut 5-2 is driven by the rotation of the screw rod 5-1, and then the connecting plate 6 is driven to lift on the screw rod 5-1, so that the detection piece 4 is driven to lift, and the adjustment of the relative positions of the flower basket with different types, the flower basket teeth and the detection piece 4 is achieved. The lifting mode of the screw rod 5-1 transmission has stable structure and is convenient for manual fine adjustment. One end of the screw rod 5-1 is connected with a handle 5-4, and the handle 5-4 is used for driving the screw rod 5-1 to rotate, so that the operation of operators is facilitated.
Preferably, the flatness accuracy of the base 10 is not lower than the 00-level accuracy level in the rock panel GB4987-85 standard. The basket of flowers is placed on the higher base 10 of roughness, presses around basket of flowers upper portion, whether see to have to rock, and no rocking then basket of flowers bottom plane does not have warp deformation, if press one side to have to rock, then basket of flowers bottom plane has a perk, and basket of flowers bottom plane warp deformation can be measured the warpage volume with the clearance gauge simultaneously, selects the clearance gauge of different thickness to measure the height of perk limit, calculates the thickness of clearance gauge and obtains bottom plane's warpage volume. And (5) carrying out offline treatment on the flower basket with warpage.
Working principle: when detecting the basket, fix earlier the basket, install the detecting piece 4 at fixed platform 3 both ends can pass smoothly from between the basket tooth and then the basket has not deformation, if detecting piece 4 has the condition of blocking in the removal then the explanation basket has deformation, needs maintenance or change. The mounting bracket 2 has at least two and can detect the half-piece basket 14 or a plurality of whole-piece basket 13 of the E type simultaneously, and has high detection efficiency and stable structure. The lifting mechanism 5 is further arranged, the mounting bracket 2 is driven to move up and down, fine adjustment can be performed on the height when the flower basket is detected, and the detection accuracy and the adaptability of the tool to different flower basket heights are improved.
While the foregoing is directed to embodiments of the present utility model, other and further details of the utility model may be had by the present utility model, it should be understood that the foregoing description is merely illustrative of the present utility model and that no limitations are intended to the scope of the utility model, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the utility model.
Claims (10)
1. The silicon wafer flower basket detection tool is characterized by comprising a support frame (1), a mounting bracket (2), a fixed platform (3) and a detection piece (4), wherein the mounting bracket (2) is installed on the support frame (1) in a lifting manner; the fixed platform (3) is arranged on the mounting bracket (2); the detection pieces (4) are arranged at two ends of the fixed platform (3); the number of the mounting brackets (2) is at least two.
2. The silicon wafer flower basket detection tool according to claim 1, further comprising a lifting mechanism (5), wherein the lifting mechanism (5) comprises a screw rod (5-1), a screw rod fixing frame (5-3) and a connecting plate (6), the mounting bracket (2) is connected with the supporting frame (1) through the lifting mechanism (5), one side of the lifting mechanism (5) is fixed on the supporting frame (1), the mounting bracket (2) is connected with the other side of the lifting mechanism (5), and the lifting mechanism (5) drives the mounting bracket (2) to move up and down.
3. The silicon wafer flower basket detection tool according to claim 2, wherein the lifting mechanism (5) comprises a screw rod fixing frame (5-3), a screw rod (5-1) and a nut (5-2) matched with the screw rod (5-1), the screw rod (5-1) is rotationally connected to the screw rod fixing frame (5-3), the mounting bracket (2) is provided with a connecting plate (6), and the connecting plate (6) is fixedly connected with the nut (5-2).
4. A silicon wafer flower basket detection tool according to claim 3, wherein one end of the screw rod (5-1) is connected with a handle (5-4), and the handle (5-4) is used for driving the screw rod (5-1) to rotate.
5. A silicon wafer flower basket detection tool according to claim 3, characterized in that the connecting plate (6) is fixed with a height detection ruler (7) for detecting the height of the flower basket.
6. The silicon wafer flower basket detection tool according to claim 1, wherein a plurality of mounting holes (8) are formed in two ends of the fixed platform (3), and the distances between the mounting holes (8) and the end portions of the fixed platform (3) are different.
7. The silicon wafer flower basket detection tool according to claim 1, wherein the number of the fixing platforms (3) is plural, and the fixing platforms are distributed on the mounting bracket (2) in a dispersing manner.
8. The silicon wafer flower basket detection tool according to claim 1, further comprising a base (10), wherein a sliding block is installed at the bottom of the support frame (1), a guide rail (9) corresponding to the sliding block is arranged on the base (10), and the support frame (1) is fixed on the base (10) through the matching sliding of the sliding block and the guide rail (9).
9. The silicon wafer basket detection tool according to claim 8, wherein limit buffer stop blocks (11) are arranged at the end points of the guide rails (9).
10. The silicon wafer flower basket detection tool according to claim 8, wherein the base (10) is provided with a flower basket limiting fixed block (12) for limiting and fixing the flower basket to be detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321017985.XU CN220602425U (en) | 2023-04-29 | 2023-04-29 | Silicon wafer basket detection tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321017985.XU CN220602425U (en) | 2023-04-29 | 2023-04-29 | Silicon wafer basket detection tool |
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| Publication Number | Publication Date |
|---|---|
| CN220602425U true CN220602425U (en) | 2024-03-15 |
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ID=90180135
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321017985.XU Active CN220602425U (en) | 2023-04-29 | 2023-04-29 | Silicon wafer basket detection tool |
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| Country | Link |
|---|---|
| CN (1) | CN220602425U (en) |
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2023
- 2023-04-29 CN CN202321017985.XU patent/CN220602425U/en active Active
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