CN220599702U - Balloon wall protection type drill bit turning rectangular deep hole drilling machine - Google Patents

Abstract

The utility model discloses an air bag wall-protecting type drill bit turning rectangular deep hole drilling machine, which comprises a drill carriage with a cable and a drilling machine for hoisting the lower end of the cable, wherein the drilling machine comprises a pipeline fixing frame, a rock residue treatment mechanism and a multifunctional drilling component which are sequentially connected, and the rock residue treatment mechanism comprises a stirring device, a crushing device, a slag suction system, a slag discharge system and a grouting system; an air bag component is arranged at the periphery of the pipeline fixing frame or at the periphery of both the pipeline fixing frame and the stirring device; the multifunctional drill assembly comprises a plurality of cylindrical drill assemblies, a U-shaped fork plate, a sliding reaction frame and a horizontal hydraulic cylinder, wherein the horizontal hydraulic cylinder is fixed on the sliding reaction frame and drives the U-shaped fork plate to move laterally. The utility model has the advantages that: the horizontal cantilever or rectangular pile hole with a haunched horizontal cantilever structure is drilled in deep soft soil, broken stone, pebble, piled body and other strata by cables, air bags and horizontal and vertical cylindrical drilling components with reamer and hob distributed at intervals.

Description

Balloon wall protection type drill bit turning rectangular deep hole drilling machine

Technical Field

The utility model relates to the technical field of anti-slide pile drilling machine equipment, in particular to an air bag wall protection type rectangular drilling machine with a bit turning.

Background

In the projects such as side slope support, roadbed construction, foundation pit excavation, tunnel entrance and exit construction and the like, the slide-resistant pile is the most effective measure capable of transmitting the side thrust of a rock-soil body into a stable stratum below a sliding surface, resisting the side thrust and treating the projects and geological disasters. The slide-resistant piles are divided into rectangular section slide-resistant piles and circular section slide-resistant piles. The rectangular anti-skid pile has the advantages of high lateral rigidity, high single pile bearing capacity and the like, and can effectively enhance the anti-skid force and improve the anti-skid coefficient. Therefore, rectangular-section slide piles are widely used in various engineering fields.

The traditional rectangular section slide-resistant pile has a larger section and can not fully utilize the strength of rock-soil mass in front of the pile. For the anti-slide pile with the horizontal cantilever structure, the horizontal cantilever can fully utilize the strength of rock and soil mass in front of the pile, so that the anti-slide capacity of the anti-slide pile is improved, but the hole forming difficulty of a horizontal cantilever pile hole of the rectangular anti-slide pile with the horizontal cantilever is extremely high. The traditional rectangular section slide-resistant pile adopts a manual excavation mode and a mechanical excavation mode, 65% of the total collapse accidents caused by manual hole digging pile construction are reduced, the efficiency is low, the cost is high, and the mechanical excavation is safer and more efficient. For broken rock and soil bodies such as soft soil, broken stone, pebbles and piled bodies, measures such as mud wall protection are needed when pile holes are excavated, and hole collapse is prevented. Therefore, the mechanical drilling of pile holes with the horizontal cantilever rectangular anti-slide piles in soft soil and broken rock and soil layers has important significance for ensuring the safety of constructors and improving the efficiency.

Currently, rectangular drilling machines have various drilling equipment, such as:

the patent number CN 106836354A 'rectangular anti-slide pile mechanical pore-forming device' is characterized in that a rectangular shovel head is formed by a plurality of cutting blades, and a counterweight or a hydraulic propulsion device is arranged at the rear end of the shovel head to drill rectangular pile holes.

The patent number CN 103244053A rectangular drilling machine mainly drives T-shaped cutter heads uniformly distributed at the lower parts of two steel frames to move in opposite directions and reciprocate through two cam bodies, and cuts soil into rectangular holes.

The patent number CN 104533300A rectangular drilling machine is characterized in that a conical drill bit is arranged at the bottom of a rectangular transmission case, cross-shaped long cutters are arranged on four sides of the rectangular transmission case, the conical drill bit drills to form a circular pile hole, and then the circular pile hole is trimmed into the rectangular pile hole through rotary cutting of the cross-shaped long cutters.

The patent No. CN 207715083U, a rectangular anti-slide pile hole-forming drilling machine, mainly sets a round drilling cylinder and a rectangular drilling cylinder at the bottom of a drill rod, the round drilling cylinder is screwed into a round pile hole, and then the rectangular pile hole is formed by cutting soil around the round pile hole through the rectangular drilling cylinder.

The patent No. CN 105951798A 'rectangular drilling machine' mainly uses a motor to drive four concave waist cylinders with stirring blades to cut soil body, and drills rectangular pile holes.

The existing drilling machine mainly forms vertical rectangular pile holes in a rock-soil body, but has the following problems: (1) The rectangular anti-slide pile hole with the horizontal cantilever or the haunched horizontal cantilever structure cannot be drilled in the soil body, and the drilling in the soil layers such as soft soil, broken stone, pebbles, piles and the like cannot be realized; (2) Other machines (grab buckets) or auxiliary measures (a mud positive circulation deslagging method) are adopted to clean the slag soil in the pile holes, and the integration level of drilling and deslagging equipment is low, the drilling construction efficiency is low and the cost is high.

Disclosure of Invention

According to the defects of the prior art, the utility model provides the air bag wall-protecting type bit turning rectangular deep hole drilling machine, which is used for drilling deep pile holes in soft soil, broken stone, pebbles, piled bodies and other strata, the drilling machine is lifted by a cable, the bottom of the drilling machine is provided with a vertical and horizontal multifunctional cylindrical drill with a reamer and a hob, the cutting edge of the hob is higher than the reamer, and the reamer is convenient to crush after the hob breaks the rock; the air bag is sleeved on the periphery of the drilling machine, the air bag is inflated in the process of drilling the pile hole by the drilling machine, the air bag supports rock and soil around the drilling pile hole, and the drilling machine is followed to drill; firstly, drilling a vertical rectangular pile hole to the design depth of a horizontal cantilever by a vertical drill bit of a multifunctional drilling assembly driven by pressure generated by the dead weight of a drilling machine; then, a rectangular pile hole of the horizontal cantilever is drilled through a multifunctional cylindrical drill with a horizontal multistage hydraulic device arranged on the back, or a haunched pile hole and a horizontal cantilever pile hole are drilled through the multifunctional cylindrical drill along the vertical and horizontal directions at the same time, and the multifunctional cylindrical drill is retracted after drilling is completed; finally, the multifunctional cylindrical drill continues to drill to the designed depth along the vertical direction, so that deep pile holes with horizontal cantilevers or rectangular anti-slide piles with haunched horizontal cantilevers can be drilled in stratum such as soft soil, broken stone, pebbles and piled bodies by using a drilling machine, the construction period and the construction cost are saved, the working efficiency is improved, and the engineering quality and the safety of constructors are ensured.

The utility model is realized by the following technical scheme:

the utility model provides a gasbag dado formula drill bit diversion rectangle deep hole rig, its characterized in that rectangle deep hole rig includes a drill carriage that has the cable and the rig that cable lower extreme was hoisted, the rig includes pipeline mount, rock sediment processing mechanism and the multi-functional brill subassembly that top-down connected gradually set up, wherein:

the rock slag treatment mechanism comprises a stirring device, a crushing device, a slag sucking system, a slag discharging system and a grouting system, wherein the stirring device comprises a stirring box and a stirring mechanism arranged on the stirring box, a slag sucking port of the stirring box is communicated with the slag sucking system through the crushing device, and a slag discharging port of the stirring box is communicated with the slag discharging system; the air bag assembly is arranged on the periphery of the pipeline fixing frame or on the periphery of the pipeline fixing frame and the periphery of the stirring device, and comprises an air bag unit and an air pump, wherein the air bag unit is arranged along the periphery of the pipeline fixing frame or on the periphery of the pipeline fixing frame and the periphery of the stirring device, the air pump is connected with the air bag unit through an air pipe and is positioned on the ground, the air bag unit is fixed on the pipeline fixing frame through a hoop, and air valves are arranged on the upper part and the bottom of the air bag unit;

the multifunctional drill assembly comprises a plurality of cylindrical drill assemblies, a U-shaped fork plate, a sliding reaction frame and a horizontal hydraulic cylinder, wherein the cylindrical drill assemblies are arranged on the U-shaped fork plate and are arranged in a matrix on the vertical surface and the horizontal surface, and the horizontal hydraulic cylinder is fixed on the sliding reaction frame and drives the U-shaped fork plate to move laterally.

The drill carriage comprises a vehicle-mounted platform, a steel upright post, a pull rod, a hinged shaft, a guide rail, a sliding block, a steel cantilever beam, a hoisting motor and a cable bracket, wherein the steel upright post is vertically arranged on the vehicle-mounted platform, the upper end of the pull rod is hinged with the upper end of the steel upright post, the lower end of the pull rod is hinged with the hinged shaft fixed on the vehicle-mounted platform, the guide rail is vertically arranged and fixed along the steel upright post, the sliding block is slidably assembled on the guide rail, the steel cantilever beam is fixed on the sliding block, the hoisting motor is fixed on the steel cantilever beam, the cable bracket is fixed below the steel cantilever beam, and the hoisting motor drives the cable to do lifting motion in the vertical direction.

The stirring mechanism comprises a main gear and a plurality of auxiliary gears which are meshed with the main gear for transmission, the main gear is driven to rotate by a stirring motor, a stirring main rotating shaft which extends into the stirring box is coaxially arranged on the main gear, and stirring blades are arranged on the stirring main rotating shaft; the auxiliary gear is coaxially provided with a stirring auxiliary rotating shaft extending into the stirring box, and the stirring auxiliary rotating shaft is provided with stirring blades.

The slag sucking system comprises a slag sucking main pipe and multifunctional slag sucking branch pipes branched from the suction ports of the slag sucking main pipe, suction heads of the multifunctional slag sucking branch pipes are connected into the multifunctional drilling assembly, multifunctional slag sucking valves are arranged at the suction heads, and the multifunctional slag sucking branch pipes are connected with the slag sucking main pipe through telescopic pipes.

The grouting system comprises a grouting main pipe, grouting pumps and multifunctional grouting branch pipes, one end of the grouting main pipe is connected with the grouting pumps and the other end of the grouting main pipe are located on the ground and are connected with the multifunctional grouting branch pipes, spray heads of the multifunctional grouting branch pipes are connected into the multifunctional drilling assembly, multifunctional grouting valve gates are arranged at the spray heads, and the multifunctional grouting branch pipes are connected with the grouting main pipe through telescopic pipes.

The slag discharging system comprises a slag discharging pipe and a slag discharging pump, wherein one end of the slag discharging pump is connected with the slag discharging pipe, and the other end of the slag discharging pump is connected with the slag discharging port on the stirring box.

The slag suction main pipe, the grouting main pipe and the slag discharging pipe are all arranged and fixed along the pipeline fixing frame.

The U-shaped fork plate consists of a web plate, wing plates arranged on two sides of the web plate and a steel support arranged in the middle of the web plate, wherein the web plate comprises a horizontal web plate and a vertical web plate; the cylindrical drill assembly comprises two cylinders, a motor for driving the cylinders to rotate, a plurality of hob assemblies arranged on the surfaces of the cylinders at intervals and a plurality of reamer assemblies arranged between the adjacent hob assemblies, wherein each hob assembly comprises a hob base and a circle of hob fixed on the hob base, each reamer assembly comprises a reamer base and a reamer fixed on the reamer base in an inclined mode, a rotating shaft of the motor penetrates through the cylinders on two sides, the end portions of the rotating shafts are correspondingly arranged in rotating shaft holes of the wing plates on two sides of the U-shaped fork plate, and a shell of the motor is fixed on the steel support in a welding mode.

The sliding reaction frame comprises a reaction plate, a rail plate and a connecting plate, wherein the rail plate is arranged at the top of the reaction plate, T-shaped sliding rails are respectively fixed at two sides of the bottom of the rail plate, the connecting plates are respectively fixed at two sides of a web of the U-shaped fork plate, a sliding block is fixed at the top of the connecting plate, a T-shaped sliding chute matched with the T-shaped sliding rail is arranged in the sliding block, the end face of a cylinder barrel of the horizontal hydraulic cylinder is fixed on the reaction plate of the sliding reaction frame, and a piston rod of the horizontal hydraulic cylinder is connected with the vertical web of the U-shaped fork plate.

The utility model has the advantages that:

(1) When pile holes are drilled in the layers of soft soil, broken stone, pebble, soft rock, piles and the like, the air bags can effectively support the pile holes and prevent the pile holes from collapsing;

(2) When the rectangular pile hole is drilled, a large amount of slurry is not needed in the pile hole for deslagging and supporting the pile hole, and the slurry is filled only after the hole is formed, so that the slurry material can be saved and the construction efficiency can be improved;

(3) The horizontal cantilever or rectangular pile hole with a haunched horizontal cantilever structure can be drilled in deep soft soil, broken stone, pebble, piled body and other strata by cables, air bags and horizontal and vertical cylindrical drilling components with reamer and hob distributed at intervals;

(4) The multifunctional cylindrical drill can realize direction change in the stratum such as soft soil, broken stone, pebble, piled body and the like, so that the aim of drilling mutually perpendicular rectangular pile holes is fulfilled;

(5) The horizontal cantilever structure, the haunched pile hole and the vertical pile body can be formed at one time without other mechanical assistance, so that the purposes of improving the construction efficiency and saving the construction and equipment cost are achieved;

(6) Rock is crushed for the second time through the crushing box, so that the pile hole can be better discharged, and the slag discharge pipe is prevented from being blocked;

(7) The drilling machine is high in integration level, has the functions of drilling and deslagging, realizes uninterrupted synchronous work of drilling and deslagging, reduces construction procedures, saves construction cost, and improves drilling construction efficiency.

Drawings

FIG. 1 is a schematic view of an airbag wall-protecting type rectangular drilling machine with a bit turning function;

FIG. 2 is a schematic diagram of the position of each section of the air bag wall-protecting type drill bit turning rectangular deep hole drilling machine;

FIG. 3 is a partial schematic view of a balloon wall-protecting type rectangular drilling machine with a bit turning function according to the present utility model;

FIG. 4 is a cross-sectional view taken along line A-A of FIG. 2;

FIG. 5 is a cross-sectional view taken along line B-B of FIG. 2;

FIG. 6 is a cross-sectional view taken along line C-C of FIG. 2;

FIG. 7 is a section view taken along line D-D of FIG. 2;

FIG. 8 is a schematic view of a multi-function drill assembly of the present utility model;

FIG. 9 is a section E-E of FIG. 8;

FIG. 10 is a cross-sectional view of F-F in FIG. 2;

FIG. 11 is a section view of the graph G-G of FIG. 2;

FIG. 12 is a section view H-H of FIG. 2;

FIG. 13 is a cross-sectional view I-I of FIG. 2;

FIG. 14 is a schematic view of an airbag module of the present utility model;

FIG. 15 is a schematic view (I) of the construction process flow of the air bag wall-protecting type rectangular drilling machine with the turning drill bit;

FIG. 16 is a schematic diagram (II) of the construction process flow of the air bag wall-protecting type drill bit turning rectangular deep hole drilling machine;

as shown in fig. 1-16, the labels are shown as:

1. the device comprises a multifunctional drill assembly, a stirring device, a crushing device, a slag sucking system, a pipeline fixing frame, a slag discharging system, a grouting system, an air bag assembly and a drill carriage, wherein the multifunctional drill assembly is characterized in that the multifunctional drill assembly is composed of the stirring device, the crushing device, the slag sucking system, the pipeline fixing frame, the slag discharging system, the grouting system, the air bag assembly and the drill carriage;

11. a cylindrical drill assembly, 12. A U-shaped fork plate, 13. A sliding reaction frame, 14. A horizontal hydraulic cylinder, 111. A cylinder, 112. A reamer assembly, 113. A hob assembly, 114. A motor, 115. A motor shaft, 1121. A reamer base, 1122. A reamer, 1131. A hob base, 1132. A hob, 121. A wing plate, 122. A vertical web, 123. A horizontal web, 124, a steel support, 125, a rotating shaft hole, 126, a multifunctional slag suction branch pipe through hole, 127, a multifunctional slag suction main pipe through hole, 128, a multifunctional grouting branch pipe through hole, 129, a multifunctional grouting main pipe through hole, 131, a counter-force plate, 132, a rail plate, 133, a T-shaped sliding rail, 134, a sliding block, 135, a T-shaped sliding groove and 136, and a connecting plate;

21. stirring box 22, double-layer big blade 23, stirring main rotating shaft 24, double-layer small blade 25, stirring auxiliary rotating shaft 26, single-layer small blade, 27, a main gear, 28, a main gear isolation pad, 29, an auxiliary gear, 210, an auxiliary gear isolation pad, 211, a steel cover plate and 212, and a stirring motor;

31. the crushing box 32, the middle partition plate 33, the connecting pipe 34, the rack 35, the fan motor 36, the fan blades 37, the crushing knife 38 and the filter screen;

41. the slag sucking main pipe is 42, the multifunctional slag sucking branch pipe is 43, the telescopic pipe is 44, the suction head is 45, and the multifunctional slag sucking valve is 45;

51. the concrete pouring device comprises a top steel plate, a middle steel plate, a bottom steel plate, a side vertical plate, a square through hole, a slag discharging pipe fixing hole and a grouting pipe fixing hole, wherein the top steel plate, the middle steel plate, the bottom steel plate, the side vertical plate, the square through hole and the slag discharging pipe fixing hole are respectively formed in the bottom steel plate, the side vertical plate and the slag discharging pipe fixing hole, the slag discharging pipe fixing hole is respectively formed in the side vertical plate, the slag discharging;

61. slag discharging pipe 62. Slag discharging pump;

71. the grouting device comprises a grouting main pipe 72, a grouting pump 73, a multifunctional grouting branch pipe 74, a spray head 75 and a multifunctional grouting valve;

81. the air pipe, 82, the air pump, 83, the air bag unit, 84, the upper air valve, 85, the bottom air valve, 86, the end hoops, 87, the middle hoops;

91. winch motor 92, fixed shaft 93, cable 94, cable bracket 95, steel cantilever beam 96, slide block 97, steel upright post 98, guide rail 99, hinge shaft 910, pull rod 911 and vehicle platform;

a. breaking rock stratum, b, drilling machine, c, free section pile hole, d, armpit hole, e, horizontal cantilever pile hole and f, embedding and fixing section pile hole.

Description of the embodiments

The features of the utility model and other related features are described in further detail below by way of example in conjunction with the following figures to facilitate understanding by those skilled in the art:

examples: as shown in fig. 1-14, the present embodiment relates to an air bag wall protection type rectangular deep hole drilling machine with a drill bit direction changing, the rectangular deep hole drilling machine comprises a drill carriage 9 and a drilling machine which is hoisted by a cable 93 on the drill carriage 9, the drilling machine comprises a rock slag processing mechanism and a multifunctional drilling assembly 1 which are sequentially connected from top to bottom, a pipeline fixing frame 5 is arranged on the rock slag processing mechanism, and an air bag assembly 8 is arranged on the periphery of the pipeline fixing frame 5 (or both the pipeline fixing frame 5 and a stirring device 2); the rock slag treatment mechanism comprises a stirring device 2, a crushing device 3, a slag suction system 4, a slag discharge system 6 and a grouting system 7.

As shown in fig. 1, the drill carriage 9 includes a hoisting motor 91, a fixed shaft 92, a cable 93, a cable bracket 94, a steel cantilever beam 95, a sliding block 96, a steel upright 97, a guide rail 98, a hinged shaft 99, a pull rod 910 and a vehicle-mounted platform 911, wherein the vehicle-mounted platform 911 is provided with a crawler wheel capable of running and is positioned on the ground, the steel upright 97 is vertically erected at the front end of the vehicle-mounted platform 911, the pull rod 910 forms a diagonal bracing reinforcement effect on the steel upright 97, and in particular, the upper end of the pull rod 910 is hinged with the upper end of the steel upright 97, and the lower end of the pull rod 910 is hinged with the hinged shaft 99 of the vehicle-mounted platform 911; the guide rail 98 is attached and fixed along the steel upright 97 to form a track in the vertical direction, and the sliding block 96 is slidably assembled on the guide rail 98 and can slide in the vertical direction under the drive of the power mechanism; the steel cantilever beam 95 is fixed on the sliding block 96, the cable support 94 is fixed on the bottom surface of the steel cantilever beam 95, the winch motor 91 is fixed on the steel cantilever beam 95 through the fixed shaft 92, and the winch motor 91 is used for driving the cable 93 and a drilling machine hoisted at the lower end of the cable 93 to do lifting motion. Moreover, the drilling machine can move downwards under the dead weight pressure of the drilling machine due to the fact that the dead weight of the drilling machine is large, the effect that a drill rod is required to be pressed downwards in the past is not needed, and the cable 93 has a sufficient length, so that the drilling requirement for a rectangular deep hole can be met.

As shown in fig. 1-9, the multifunctional drill assembly 1 can be used for deep hole drilling of rectangular anti-slide piles, horizontal cantilever pile hole drilling and haunching hole drilling, respectively. The multifunctional drill assembly 1 comprises a plurality of cylindrical drill assemblies 11, a U-shaped fork plate 12, a sliding reaction frame 13 and a horizontal hydraulic cylinder 14, wherein the cylindrical drill assemblies 11 are arranged on the U-shaped fork plate 12 and are arranged in a matrix manner on a vertical plane and a horizontal plane, namely, the multifunctional drill assemblies 1 can form rectangular excavation surfaces on the vertical plane and the horizontal plane, in the embodiment, the cylindrical drill assemblies 11 are arranged in a right-angle plane, and the horizontal hydraulic cylinder 14 is fixed on the sliding reaction frame 13 and drives the U-shaped fork plate 12 to move laterally so as to drive the cylindrical drill assemblies 11 to move laterally synchronously.

The U-shaped fork plate 12 is composed of a web plate, wing plates 121 arranged on two sides of the web plate and a steel support 124 arranged in the middle of the web plate, wherein the web plate comprises a horizontal web plate 123 and a vertical web plate 122, and the two web plates form a right-angle surface structure and correspond to the arrangement mode of the cylindrical drill assembly 11. The cylindrical drill assembly 11 includes two cylindrical drills and a motor 114 for driving the cylindrical drills to rotate, in this embodiment, the cylindrical drill assembly 11 is provided with 5 sets (10 cylindrical drills in total), 2 sets of cylindrical drill assemblies 11 (4 cylindrical drills in total) are provided on a vertical plane, and 4 sets of cylindrical drill assemblies 11 (8 cylindrical drills in total) are provided on a horizontal plane. The cylindrical drill consists of a cylinder 111, a plurality of hob assemblies 113 distributed on the surface of the cylinder 111 at intervals and a plurality of reamer assemblies 112 distributed between adjacent hob assemblies 113 on the surface of the cylinder 111, specifically, the height of the hob assemblies 113 protruding out of the cylinder 111 is higher than that of the reamer assemblies 112, so that when a rock mass is cut, the hob 1132 on the hob assemblies 113 firstly contacts the rock mass, namely, the hob assemblies 113 firstly fracture the rock surface which is in a whole into a plurality of large rocks, and then further twist-cut the large rocks on the excavated surface into small-diameter rock masses (or rock slag) through the reamer assemblies 112; hob assembly 113 includes a hob base 1131 and a ring of hob 1132 secured to hob base 1131; the reamer assembly 112 includes a reamer base 1121 and a reamer 1122, and the reamer 1122 is in an inclined installation posture under the fixation of the reamer base 1121 to facilitate the reaming of a rock formation. For rock mass, if the hob 1132 is adopted to directly crush the rock mass of the excavated surface or the reamer 1122 is directly used for cutting, the strength, hardness and wear resistance of the hob and reamer materials are required to meet higher requirements, so that the development difficulty of the hob and reamer materials is increased, and the construction cost is increased. The hob 1132 and the reamer 1122 are combined, and the hob 1132 only fractures the rock mass of the excavated surface, so that the strength of the rock mass is reduced, the reamer 1122 is beneficial to cutting the rock mass more easily, the requirements on the strength, the hardness and the wear resistance of the hob and the reamer material can be correspondingly reduced, and the wear of the reamer and the hob can be reduced. Therefore, the method of combining the rock mass with the low strength after the hob 1132 is firstly used for fracturing the rock mass with the excavated face and then the reamer 1122 is used for cutting the rock mass with the low strength after the fracturing is adopted, so that the working efficiency can be improved, the cutter abrasion can be reduced, and the construction cost can be reduced. The steel support 124 is welded or bolted to the casing of the motor 114, and the motor shaft 115 of the motor 114 drives the cylinders 111 on both sides to rotate, and the ends of the motor shaft 115 are supported in the shaft holes 125 of the wing plates 121 on both sides. The sliding reaction frame 13 comprises a reaction plate 131, a rail plate 132 and a connecting plate 136, the rail plate 132 is arranged at the top of the reaction plate 131, T-shaped sliding rails 133 are fixed on two sides of the bottom of the rail plate 132, the connecting plate 136 is respectively fixed on two sides of a web plate of the U-shaped fork plate 12, a sliding block 134 is fixed on the top of the connecting plate 136, a T-shaped sliding groove 135 matched with the T-shaped sliding rail 133 is formed in the sliding block 134, the cylinder end face of the horizontal hydraulic cylinder 14 is fixed on the reaction plate 131 of the sliding reaction frame 13, a piston rod of the horizontal hydraulic cylinder 14 is connected with the vertical web plate 122 of the U-shaped fork plate 12, the horizontal hydraulic cylinder 14 drives the sliding block 134 on the connecting plate 136 to move laterally by driving the vertical web plate 122 of the U-shaped fork plate 12, and as the T-shaped sliding groove 135 in the sliding block 134 is matched with the T-shaped sliding rail 133 on the rail plate 132, the guiding function can be achieved, and the stability and the safety of the lateral movement of the multifunctional drilling assembly 1 are ensured.

When the multifunctional drill assembly 1 performs deep hole drilling of the rectangular anti-slide pile, the horizontal hydraulic cylinder 14 does not work (the piston rod of the horizontal hydraulic cylinder 14 is in the minimum stroke), the cylindrical drill assembly 11 on the horizontal plane in the multifunctional drill assembly 1 works, and the multifunctional drill assembly 1 drills down the rectangular deep hole; when the multifunctional drill assembly 1 excavates the horizontal cantilever pile hole, the horizontal hydraulic cylinder 14 works (the piston rod of the horizontal hydraulic cylinder 14 stretches to the side part), the cylindrical drill assembly 11 on the vertical surface in the multifunctional drill assembly 1 works, and the multifunctional drill assembly 1 drills the horizontal cantilever pile hole to the side part; when the multifunctional drill assembly 1 excavates the haunched hole, the horizontal hydraulic cylinder 14 works (the piston rod of the horizontal hydraulic cylinder 14 stretches to the side), the cylindrical drill assembly 11 on the vertical surface and the horizontal surface in the multifunctional drill assembly 1 works, and the multifunctional drill assembly 1 drills the haunched hole downwards and to the side.

In addition, the rail plate 132 is further provided with a multifunctional slag suction main pipe through hole 127 and a multifunctional grouting main pipe through hole 129 which are respectively used for fixing the slag suction main pipe 41 of the slag suction system 4 and the grouting main pipe 71 of the grouting system 7, and the web is provided with a multifunctional slag suction branch pipe through hole 126 and a multifunctional grouting branch pipe through hole 128 which are respectively used for fixing the multifunctional slag suction branch pipe 42 of the slag suction system 4 and the multifunctional grouting branch pipe 73 of the grouting system 7. The multifunctional slag suction branch pipe 42 is connected with the slag suction main pipe 41 through the telescopic pipe 43, and the multifunctional grouting branch pipe 73 is also connected with the grouting main pipe 71 through the telescopic pipe 43, so that the multifunctional slag suction branch pipe 42 and the multifunctional grouting branch pipe 73 move along with each other when the multifunctional drill assembly 1 moves laterally.

As shown in fig. 1-14, the rock slag treatment mechanism comprises a stirring device 2, a crushing device 3, a slag suction system 4, a slag discharge system 6 and a grouting system 7.

The stirring device 2 mainly comprises a stirring box 21 and a stirring mechanism, wherein the stirring box 21 is fixedly arranged on the upper surface of a sliding reaction frame 13 (a rail plate 132), the stirring mechanism comprises a main gear 27 and a plurality of auxiliary gears 29 meshed with the main gear 27 for transmission, the main gear 27 is driven to rotate by a stirring motor 212 so as to further drive the auxiliary gears 29 to rotate, a stirring main rotating shaft 23 extending into the stirring box 21 is coaxially arranged on the main gear 27, stirring blades are arranged on the stirring main rotating shaft 23, and the stirring blades adopt double-layer large blades 22; each auxiliary gear 29 is coaxially provided with a stirring auxiliary rotating shaft 25 extending into the stirring box 21, stirring blades are also arranged on the stirring auxiliary rotating shaft 25, part of stirring blades on the stirring auxiliary rotating shaft 25 adopt double-layer small blades 24, and the other part of stirring blades on the stirring auxiliary rotating shaft 25 adopt single-layer small blades 26, so that evenly mixed slurry can be obtained by stirring the rock mass and slurry of the stirring box 21, and the discharge is facilitated. In order to avoid that slurry in the stirring tank 21 permeates into the gear box where the main gear 27 and the auxiliary gear 29 are located during stirring, a main gear isolation pad 28 is arranged at the joint of the stirring main rotating shaft 23 and the stirring tank 21, and an auxiliary gear isolation pad 210 is arranged at the joint of the stirring auxiliary rotating shaft 25 and the stirring tank 21. As shown in fig. 3, a steel cover plate 211 is arranged on the top of the gear box where the main gear 27 and the auxiliary gear 29 are arranged and is used for being connected with the pipe fixing frame 5. The stirring tank 21 is provided with a slag suction port and a slag discharge port.

The slag sucking system 4 is connected to the slag sucking port of the stirring tank 21, the slag sucking system 4 mainly comprises a slag sucking main pipe 41 and a multifunctional slag sucking branch pipe 42, one end of the slag sucking main pipe 41 is communicated with the slag sucking port of the stirring tank 21 through the crushing device 3, the other end (namely, a sucking end) of the slag sucking main pipe 41 is connected with a plurality of multifunctional slag sucking branch pipes 42, the multifunctional slag sucking branch pipe 42 extends into the multifunctional drilling assembly 1, a suction head 44 of the multifunctional slag sucking branch pipe 42 is close to the cylindrical drilling assembly 11 so that the multifunctional slag sucking branch pipe 42 can suck and cut a stirred rock body, and a multifunctional slag sucking valve 45 is arranged at the suction head 44 and used for controlling on-off of a pipeline.

The pumped rock mass is crushed into fine particles by the crushing device 3 and then enters the stirring tank 21, the crushing device 3 mainly comprises a crushing tank 31, a middle partition plate 32, a connecting pipe 33, a rack 34, a fan motor 35, a fan blade 36, a crushing blade 37 and a filter screen 38, the middle partition plate 32 is obliquely arranged in the crushing tank 31 to form a ramp which is beneficial to the rock mass flow, the fan motor 35 is arranged on a top plate in the crushing tank 31 through the rack 34, the fan blade 36 is arranged on a rotating shaft of the fan motor 35, the fan motor 35 and the fan blade 36 rotating at high speed can form negative pressure pumping in a slag suction main pipe 41, the crushing blade 37 is arranged at the installation position of the fan motor 35, so that the pumped rock mass can enter the stirring tank 21 through the connecting pipe 33 after being crushed by the crushing blade 37, and the end face of the fan motor 35 is provided with the screen 38 to filter the large-particle rock mass, and the rock mass is prevented from flowing into the stirring tank 21 from the fan motor 35.

The grout outlet of the grouting system 7 extends into the multifunctional drill assembly 1, the grouting system 7 mainly comprises a grouting main pipe 71, a grouting pump 72 and a multifunctional grouting branch pipe 73, one end of the grouting main pipe 71 is connected with the grouting pump 72 positioned on the ground, and the other end of the grouting main pipe is connected with the multifunctional grouting branch pipe 73. The multifunctional grouting branch pipe 73 extends into the multifunctional drill assembly 1, a spray head 74 of the multifunctional grouting branch pipe 73 is close to the cylindrical drill assembly 11, mud is injected into a rock mass through the grouting system 7, the rock mass is mixed with the mud, extraction of the slag suction system 4 is facilitated, and a multifunctional grouting valve 75 is arranged at the spray head 74 and used for controlling on-off of a pipeline.

The slag discharging port of the stirring box 21 is connected with a slag discharging system 6 from the ground, the slag discharging system 6 comprises a slag discharging pipe 61 and a slag discharging pump 62, the lower end of the slag discharging pipe 61 is communicated with the slag discharging port of the stirring box 61, and the port of the slag discharging pipe is extended downwards to a certain depth so as to facilitate pumping more slurry, and the slag discharging pipe 61 pumps the uniformly stirred slurry from the stirring box 21 to the ground through the slag discharging pump 62 for collection treatment.

As shown in fig. 1 to 14, the pipe fixing frame 5 has a box-shaped structure, and includes a top steel plate 51, a middle steel plate 52, a bottom steel plate 53, and a plurality of side vertical plates 54 connecting the three, in addition, square through holes 55 are formed in the bottom steel plate 53 of the pipe fixing frame 5 for mounting the stirring motor 212, and in addition, slag pipe fixing holes 56 through which slag pipes 61 pass and grouting pipe fixing holes 57 through which grouting main pipes 71 pass are formed in the top steel plate 51, the middle steel plate 52, and the bottom steel plate 53. In order to avoid pipe wobble during drilling, the pipe holder 5 may provide a fixing for each pipe passing through.

As shown in fig. 1 to 14, the air bag module 8 includes an air bag unit 83 disposed along the periphery of the pipe fixing frame 5 (or both the pipe fixing frame 5 and the stirring device 2) and an air pump 82 connected to the air bag unit 83 through an air pipe 81 and located on the ground, the air bag unit 83 is inflated by the air pump 82, the air bag unit 83 is fixed to the side riser 54 of the pipe fixing frame 5 through an end hoop 86 and a middle hoop 87, and air valves are provided at the upper and bottom of the air bag unit 83, respectively, an upper air valve 84 and a bottom air valve 85 for inflation and deflation of the air bag unit 83. In the process of drilling pile holes by the drilling machine, the air valve is closed, the air bag unit 83 is inflated by the air pump 82, so that the air bag unit 83 is supported on rock soil around the pile holes and is drilled by the drilling machine; when support is not needed, the air valve can be opened to deflate the air cell 83.

The embodiment also has the following construction methods:

as shown in fig. 15, when only the horizontal cantilever pile hole is constructed, the construction method steps are as follows:

(S1) in the broken rock stratum a, a vertical rectangular pile hole is drilled by using a cylindrical drilling assembly 11 on a horizontal plane in a multifunctional drilling assembly 1 on a drilling machine b to form a free section pile hole c until the design depth of a horizontal cantilever pile hole e, and the drilling machine b is supported on a rock soil body around the pile hole by an air bag assembly 8, and in the process, a suction head 44 on a multifunctional slag suction branch pipe 42 and a spray head 74 on a multifunctional grouting branch pipe 73 near the cylindrical drilling assembly 11 on the horizontal plane are respectively used for slag suction and grouting.

(S2) after the multi-functional drill assembly 1 reaches the bottom design elevation of the horizontal cantilever pile hole e, closing the cylindrical drill assembly 11 on the horizontal plane in the multi-functional drill assembly 1, in the process, closing the suction head 44 on the multi-functional slag sucking branch pipe 42 and the spray head 74 on the multi-functional grouting branch pipe 73 near the cylindrical drill assembly 11 on the horizontal plane; the cylinder drilling assembly 11 on the vertical surface and the horizontal hydraulic cylinder 14 in the multifunctional drilling assembly 1 are started, the piston rod of the horizontal hydraulic cylinder 14 stretches towards the side part of the rock body to drive the multifunctional drilling assembly 1 to move laterally, so that the cylinder drilling assembly 11 on the vertical surface in the multifunctional drilling assembly 1 drills the rock body to form a horizontal cantilever pile hole e, and in the process, the suction head 44 on the multifunctional slag suction branch pipe 42 and the spray head 74 on the multifunctional grouting branch pipe 73 near the cylinder drilling assembly 11 on the vertical surface suck slag and grouting respectively.

(S3) after the horizontal cantilever pile hole e is drilled to the designed length, closing the cylindrical drilling assembly 11 on the vertical surface in the multifunctional drilling assembly 1, and retracting the piston rod of the horizontal hydraulic cylinder 14 to the minimum stroke to enable the multifunctional drilling assembly 1 to move back into the free section pile hole c, and closing the suction head 44 on the multifunctional slag suction branch pipe 42 and the spray head 74 on the multifunctional grouting branch pipe 73 near the cylindrical drilling assembly 11 on the vertical surface in the process; and opening the cylindrical drilling assembly 11 on the horizontal plane in the multifunctional drilling assembly 1, and downwards drilling the pile hole f of the embedded section until the design depth of the pile hole f of the embedded section, wherein in the process, the suction head 44 on the multifunctional slag suction branch pipe 42 and the spray head 74 on the multifunctional grouting branch pipe 73 near the cylindrical drilling assembly 11 on the horizontal plane are respectively used for sucking slag and grouting.

As shown in fig. 16, when the haunched hole and the horizontal cantilever pile hole are simultaneously constructed, the construction method steps are as follows:

(S1) in the broken rock stratum a, a vertical rectangular pile hole is drilled by using a cylindrical drilling assembly 11 on a horizontal plane in a multifunctional drilling assembly 1 on a drilling machine b to form a free section pile hole c until the design depth of a horizontal cantilever pile hole e, and the drilling machine b is supported on a rock soil body around the pile hole by an air bag assembly 8, and in the process, a suction head 44 on a multifunctional slag suction branch pipe 42 and a spray head 74 on a multifunctional grouting branch pipe 73 near the cylindrical drilling assembly 11 on the horizontal plane are respectively used for slag suction and grouting.

(S2) after the multifunctional drill assembly 1 reaches the bottom design elevation of the horizontal cantilever pile hole e, moving the multifunctional drill assembly 1 upwards to the top design elevation of the haunched hole d; the cylinder drilling assembly 11 and the horizontal hydraulic cylinder 14 on the vertical surface and the horizontal surface in the multifunctional drilling assembly 1 are started, and the piston rod of the horizontal hydraulic cylinder 14 stretches towards the side part of the rock mass while the multifunctional drilling assembly 1 moves downwards so as to drive the multifunctional drilling assembly 1 to move laterally, so that the cylinder drilling assembly 11 on the vertical surface and the horizontal surface in the multifunctional drilling assembly 1 drills the rock mass to form an haunching hole d, and in the process, the suction head 44 on the multifunctional slag suction branch pipe 42 and the spray head 74 on the multifunctional grouting branch pipe 73 near the cylinder drilling assembly 11 on the vertical surface and the horizontal surface respectively suck slag and perform grouting.

(S3) after the multifunctional drilling module 1 reaches the designed elevation at the bottom of the horizontal cantilever pile hole e, the piston rod of the horizontal hydraulic cylinder 14 continues to extend towards the side part of the rock body so as to drive the multifunctional drilling module 1 to move laterally, so that the cylindrical drilling module 11 on the vertical surface in the multifunctional drilling module 1 drills the rock body to form the horizontal cantilever pile hole e, and in the process, the suction head 44 on the multifunctional slag suction branch pipe 42 and the spray head 74 on the multifunctional grouting branch pipe 73 near the cylindrical drilling module 11 on the vertical surface suck slag and grouting respectively.

(S4) after the horizontal cantilever pile hole e is drilled to the designed length, closing the cylindrical drilling assembly 11 on the vertical surface in the multifunctional drilling assembly 1, and retracting the piston rod of the horizontal hydraulic cylinder 14 to the minimum stroke to enable the multifunctional drilling assembly 1 to move back into the free section pile hole c, and closing the suction head 44 on the multifunctional slag suction branch pipe 42 and the spray head 74 on the multifunctional grouting branch pipe 73 near the cylindrical drilling assembly 11 on the vertical surface in the process; and opening the cylindrical drilling assembly 11 on the horizontal plane in the multifunctional drilling assembly 1, and downwards drilling the pile hole f of the embedded section until the design depth of the pile hole f of the embedded section, wherein in the process, the suction head 44 on the multifunctional slag suction branch pipe 42 and the spray head 74 on the multifunctional grouting branch pipe 73 near the cylindrical drilling assembly 11 on the horizontal plane are respectively used for sucking slag and grouting.

The advantages of this embodiment are:

(1) When pile holes are drilled in the layers of soft soil, broken stone, pebble, soft rock, piles and the like, the air bags can effectively support the pile holes and prevent the pile holes from collapsing;

(2) When the rectangular pile hole is drilled, a large amount of slurry is not needed in the pile hole for deslagging and supporting the pile hole, and the slurry is filled only after the hole is formed, so that the slurry material can be saved and the construction efficiency can be improved;

(3) The horizontal cantilever or rectangular pile hole with a haunched horizontal cantilever structure can be drilled in deep soft soil, broken stone, pebble, piled body and other strata by cables, air bags and horizontal and vertical cylindrical drilling components with reamer and hob distributed at intervals;

(4) The multifunctional cylindrical drill can realize direction change in the stratum such as soft soil, broken stone, pebble, piled body and the like, so that the aim of drilling mutually perpendicular rectangular pile holes is fulfilled;

(5) The horizontal cantilever structure, the haunched pile hole and the vertical pile body can be formed at one time without other mechanical assistance, so that the purposes of improving the construction efficiency and saving the construction and equipment cost are achieved;

(6) Rock is crushed for the second time through the crushing box, so that the pile hole can be better discharged, and the slag discharge pipe is prevented from being blocked;

(7) The drilling machine is high in integration level, has the functions of drilling and deslagging, realizes uninterrupted synchronous work of drilling and deslagging, reduces construction procedures, saves construction cost, and improves drilling construction efficiency.

Although the foregoing embodiments have been described in some detail with reference to the accompanying drawings, it will be appreciated by those skilled in the art that various modifications and changes may be made thereto without departing from the scope of the utility model as defined in the appended claims, and thus are not repeated herein.

Claims (9)

1. The utility model provides a gasbag dado formula drill bit diversion rectangle deep hole rig, its characterized in that rectangle deep hole rig includes a drill carriage that has the cable and the rig that cable lower extreme was hoisted, the rig includes pipeline mount, rock sediment processing mechanism and the multi-functional brill subassembly that top-down connected gradually set up, wherein:

the rock slag treatment mechanism comprises a stirring device, a crushing device, a slag sucking system, a slag discharging system and a grouting system, wherein the stirring device comprises a stirring box and a stirring mechanism arranged on the stirring box, a slag sucking port of the stirring box is communicated with the slag sucking system through the crushing device, and a slag discharging port of the stirring box is communicated with the slag discharging system; the air bag assembly is arranged on the periphery of the pipeline fixing frame or on the periphery of the pipeline fixing frame and the periphery of the stirring device, and comprises an air bag unit and an air pump, wherein the air bag unit is arranged along the periphery of the pipeline fixing frame or on the periphery of the pipeline fixing frame and the periphery of the stirring device, the air pump is connected with the air bag unit through an air pipe and is positioned on the ground, the air bag unit is fixed on the pipeline fixing frame through a hoop, and air valves are arranged on the upper part and the bottom of the air bag unit;

the multifunctional drill assembly comprises a plurality of cylindrical drill assemblies, a U-shaped fork plate, a sliding reaction frame and a horizontal hydraulic cylinder, wherein the cylindrical drill assemblies are arranged on the U-shaped fork plate and are arranged in a matrix on the vertical surface and the horizontal surface, and the horizontal hydraulic cylinder is fixed on the sliding reaction frame and drives the U-shaped fork plate to move laterally.

2. The air bag dado type drill bit turning rectangular deep hole drilling machine according to claim 1, wherein the drill carriage comprises a vehicle-mounted platform, a steel upright, a pull rod, a hinge shaft, a guide rail, a sliding block, a steel cantilever beam, a winch motor and a cable bracket, wherein the steel upright is vertically arranged on the vehicle-mounted platform, the upper end of the pull rod is hinged with the upper end of the steel upright, the lower end of the pull rod is hinged with the hinge shaft fixed on the vehicle-mounted platform, the guide rail is vertically arranged and fixed along the steel upright, the sliding block is slidably assembled on the guide rail, the steel cantilever beam is fixed on the sliding block, the winch motor is fixed on the steel cantilever beam, the cable bracket is fixed below the steel cantilever beam, and the winch motor drives the cable to conduct lifting motion in the vertical direction.

3. The air bag wall protection type drill bit turning rectangular deep hole drilling machine is characterized in that the stirring mechanism comprises a main gear and a plurality of auxiliary gears which are meshed with the main gear for transmission, the main gear is driven to rotate by a stirring motor, a stirring main rotating shaft extending into the stirring box is coaxially arranged on the main gear, and stirring blades are arranged on the stirring main rotating shaft; the auxiliary gear is coaxially provided with a stirring auxiliary rotating shaft extending into the stirring box, and the stirring auxiliary rotating shaft is provided with stirring blades.

4. The air bag wall protection type drill bit turning rectangular deep hole drilling machine is characterized in that the slag sucking system comprises a slag sucking main pipe and multifunctional slag sucking branch pipes branched from suction ports of the slag sucking main pipe, suction heads of the multifunctional slag sucking branch pipes are connected into the multifunctional drill assembly, multifunctional slag sucking valves are arranged at the suction heads, and the multifunctional slag sucking branch pipes are connected with the slag sucking main pipe through telescopic pipes.

5. The air bag wall-protecting type rectangular drilling machine for drilling a deep hole, which is characterized in that the grouting system comprises a grouting main pipe, grouting pumps and multifunctional grouting branch pipes, one end of the grouting main pipe is connected with the grouting pumps positioned on the ground, the other end of the grouting main pipe is connected with a plurality of multifunctional grouting branch pipes, spray heads of the multifunctional grouting branch pipes are connected into the multifunctional drilling assembly, multifunctional grouting valves are arranged at the spray heads, and the multifunctional grouting branch pipes are connected with the grouting main pipe through telescopic pipes.

6. The air bag wall protection type drill bit turning rectangular deep hole drilling machine according to claim 5, wherein the slag discharging system comprises a slag discharging pipe and a slag discharging pump, one end of the slag discharging pump is connected with the slag discharging pipe, and the other end of the slag discharging pump is connected with the slag discharging port on the stirring box.

7. The air bag wall protection type drill bit turning rectangular deep hole drilling machine according to claim 6, wherein the slag suction main pipe, the grouting main pipe and the slag discharging pipe are all arranged and fixed along the pipeline fixing frame.

8. The air bag wall protection type drill bit turning rectangular deep hole drilling machine according to claim 1, wherein the U-shaped fork plate is composed of a web plate, wing plates arranged on two sides of the web plate and a steel support arranged in the middle of the web plate, and the web plate comprises a horizontal web plate and a vertical web plate; the cylindrical drill assembly comprises two cylinders, a motor for driving the cylinders to rotate, a plurality of hob assemblies arranged on the surfaces of the cylinders at intervals and a plurality of reamer assemblies arranged between the adjacent hob assemblies, wherein each hob assembly comprises a hob base and a circle of hob fixed on the hob base, each reamer assembly comprises a reamer base and a reamer fixed on the reamer base in an inclined mode, a rotating shaft of the motor penetrates through the cylinders on two sides, the end portions of the rotating shafts are correspondingly arranged in rotating shaft holes of the wing plates on two sides of the U-shaped fork plate, and a shell of the motor is fixed on the steel support in a welding mode.

9. The air bag wall protection type rectangular drilling machine for the drill bit turning of the deep hole is characterized in that the sliding reaction frame comprises a reaction plate, a rail plate and a connecting plate, the rail plate is installed at the top of the reaction plate, T-shaped sliding rails are fixed on two sides of the bottom of the rail plate, the connecting plates are respectively fixed on two sides of a web of the U-shaped fork plate, a sliding block is fixed on the top of the connecting plates, T-shaped sliding grooves matched with the T-shaped sliding rails are formed in the sliding blocks, the end face of a cylinder barrel of the horizontal hydraulic cylinder is fixed on the reaction plate of the sliding reaction frame, and a piston rod of the horizontal hydraulic cylinder is connected with the vertical web of the U-shaped fork plate.