CN220591988U - Station complementary type frame welding device - Google Patents
Station complementary type frame welding device Download PDFInfo
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- CN220591988U CN220591988U CN202322070775.3U CN202322070775U CN220591988U CN 220591988 U CN220591988 U CN 220591988U CN 202322070775 U CN202322070775 U CN 202322070775U CN 220591988 U CN220591988 U CN 220591988U
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- frame
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- rotating motor
- base
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- 238000003466 welding Methods 0.000 title claims abstract description 48
- 230000000295 complement effect Effects 0.000 title claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 29
- 239000010959 steel Substances 0.000 claims abstract description 29
- 230000007306 turnover Effects 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims 1
- 230000000712 assembly Effects 0.000 abstract description 8
- 238000000429 assembly Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
The utility model discloses a station complementary type frame welding device, which comprises a base arranged on a supporting surface, wherein a rotating motor is arranged in the base, and a rotating shaft of the rotating motor penetrates out of the top of the base and is connected with an I-shaped frame which is driven by the rotating motor to horizontally rotate; the two sides of the middle transverse body of the frame are respectively provided with a tool clamp assembly capable of overturning in a vertical plane and used for clamping all parts of steel pipes forming the frame so as to splice and form the corresponding frame shape; two welding manipulators which are oppositely arranged and used for realizing the welding of the frame are arranged at the top of the middle transverse body of the frame; the bottom of the end part transverse body at two ends of the frame is respectively provided with an L-shaped mounting plate, and the mounting plate is provided with a control cabinet connected with the welding manipulator and the controlled end of the rotating motor. According to the utility model, through the two welding manipulators and the two sets of tool clamp assemblies arranged on the frame, the alternate work can be realized, and the production efficiency of the frame is effectively improved.
Description
Technical Field
The utility model relates to the technical field of frame production, in particular to a station complementary type frame welding device.
Background
Welding is one of the most widely used connection modes in the production of enterprise products nowadays, and particularly in the automotive industry, a large number of parts of an automobile are assembled by welding.
When the frame assembly of the automobile is welded by using the steel pipes, all the steel pipes forming the frame are spliced to form corresponding shapes, and then the connection and fixation of the connection positions of all the steel pipes are realized by the existing welding method. However, the existing welding equipment is usually only provided with one set of clamp, so that a person is required to wait for the completion of welding, the welded frame is taken down, and then a new frame steel pipe is put again, so that a part of time is wasted, and the production efficiency of the frame is affected.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a station complementary type frame welding device which can effectively improve the production efficiency of frames.
In order to solve the technical problems, the technical scheme adopted by the utility model is as follows.
A station complementary type frame welding device comprises a base arranged on a supporting surface, wherein a rotating motor is arranged in the base, and a rotating shaft of the rotating motor penetrates out of the top of the base and is connected with an I-shaped frame driven by the rotating motor to horizontally rotate; the two sides of the middle transverse body of the frame are respectively provided with a tool clamp assembly capable of overturning in a vertical plane and used for clamping all parts of steel pipes forming the frame so as to splice and form the corresponding frame shape; two welding manipulators which are oppositely arranged and used for realizing the welding of the frame are arranged at the top of the middle transverse body of the frame; the bottom of the end part transverse body at two ends of the frame is respectively provided with an L-shaped mounting plate, and the mounting plate is provided with a control cabinet connected with the welding manipulator and the controlled end of the rotating motor.
Preferably, the top of base is provided with circular track, and the lower surface middle part symmetry of frame is provided with the gyro wheel of walking in circular track.
Preferably, the fixture assembly comprises a rectangular frame, and clamps used for clamping all parts of steel pipes forming the frame are arranged on the frame through plates arranged in a staggered manner so as to splice the steel pipes to form the corresponding frame shape; the clamps are a plurality of clamps with the same specification and different specifications.
Preferably, the frame is further provided with a plurality of air cylinders for jacking up the whole frame upwards after the frame is welded, the air cylinders are connected with air compressors which are arranged on the mounting plate and used for providing compressed air for the air cylinders, and the controlled ends of the air compressors are connected with the output ends of the control cabinet.
Preferably, the middle parts of the two ends of the frame are respectively provided with a rotating shaft penetrating into the end transverse body of the frame and rotationally connected with the end transverse body of the frame through a bearing, the other end of the rotating shaft is connected with a turnover motor which is arranged in the end transverse body of the frame and is used for driving the rotating shaft to rotate so as to drive the frame to turn over in a vertical plane, and the controlled end of the turnover motor is connected with the output end of the control cabinet.
Preferably, the end transverse bodies of the stand are all surrounded with guardrails which are positioned above the mounting plates and used for playing a role in protection.
By adopting the technical scheme, the utility model has the following technical progress.
According to the utility model, through the two welding manipulators and the two sets of tool clamp assemblies arranged on the frame, the alternating work can be realized, and the production efficiency of the frame is effectively improved; the rotating motor which drives the machine frame to horizontally rotate is arranged, so that a worker can conveniently install steel pipes on two sets of tool clamp assemblies in sequence; through the upset motor that the drive frock clamp subassembly that sets up overturned in vertical plane, can be convenient for adjust the angle of frock clamp subassembly to the staff of being convenient for accomplishes the operation of steel pipe installation.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
fig. 2 is a schematic diagram of the assembly of the frame and the turnover motor of the present utility model.
Wherein: 1. the device comprises a base, a circular track, a rotary motor, a frame, a welding manipulator, a frame, a turnover motor, a mounting plate, a roller, a control cabinet, an air compressor and a guardrail, wherein the base, the circular track, the rotary motor, the frame, the welding manipulator, the frame, the turnover motor, the mounting plate, the roller, the control cabinet, the air compressor and the guardrail.
Detailed Description
The utility model will be described in further detail with reference to the drawings and the detailed description.
The station complementary type frame welding device comprises a base 1, a frame 4, a fixture assembly, a welding manipulator 5 and a control cabinet 10, wherein the bottom of the base 1 is arranged on a supporting surface through a penetrating bolt; the frame 4 is rotatably arranged on the base 1; the two sets of the fixture clamp assemblies are arranged on the frame 4 and are used for clamping all the steel pipes forming the frame so as to splice the steel pipes to form the corresponding frame shape; two welding manipulators 5 are arranged on the frame 4, and the welding manipulators 5 are used for realizing the welding of the frame; the control cabinet 10 is used for realizing automatic control of the device and realizing alternate work of the two welding manipulators 5 and the two sets of tool clamp assemblies so as to improve the production efficiency of the frame.
Be provided with rotating electrical machines 3 in the base 1, rotating electrical machines 3's axis of rotation is worn out from the top of base 1 and is fixedly connected with the lower surface middle part of frame 4, and rotating electrical machines 3 is used for driving frame 4 horizontal rotation to make things convenient for the staff to install the steel pipe on the frock clamp subassembly.
The top of base 1 is provided with circular track 2, and the lower surface middle part symmetry of frame 4 is provided with gyro wheel 9, and gyro wheel 9 sets up in circular track 2. When the rotating motor 3 drives the frame 4 to horizontally rotate, the roller 9 walks in the circular track 2, so that the stability of the horizontal rotation of the frame 4 can be ensured.
The frame 4 is I-shaped and comprises a middle transverse body and end transverse bodies which are arranged at two ends of the middle transverse body and are perpendicular to the middle transverse body, wherein the middle transverse body is connected with a rotating shaft of the rotating motor 3; the bottoms of the two end transverse bodies are respectively provided with an L-shaped mounting plate 8.
The two sets of tool clamp assemblies are respectively and rotatably arranged on two sides of the middle transverse body of the frame 4, and specifically, the tool clamp assemblies comprise a frame 6, clamps and air cylinders, wherein the frame 6 is rectangular, and plates are arranged on the frame 6 in a staggered manner; the clamps and the cylinders are arranged on the frame 6 by plates.
The clamp is used for clamping all the part steel pipes forming the frame to splice and form the corresponding frame shape, specifically, the clamp is a plurality of clamps with the same specification and different specifications, so that all the part steel pipes are adapted, the specific positions of the clamp are not limited, all the part steel pipes can be conveniently clamped to splice and form the corresponding frame shape, the clamp is of the prior art, and the specific structure is not limited and is not repeated.
The cylinder is used for jacking up the whole frame after the whole frame is welded and the clamp is loosened, so that the whole frame is convenient to take down, the position where the cylinder is arranged is not limited, and the whole frame can be jacked up. The cylinder is connected with air compressor machine 11, and air compressor machine 11 sets up on mounting panel 8, and air compressor machine 11 is used for providing compressed air for the cylinder.
As shown in fig. 2, the middle parts of the two ends of the frame 6 are respectively provided with a rotating shaft, the other end of the rotating shaft penetrates into the end transverse body of the frame 4 and is connected with a turnover motor 7 arranged in the end transverse body of the frame 4, and the rotating shafts are rotatably connected with the end transverse body of the frame 4 through bearings. When the turnover motor 7 drives the rotating shaft to rotate in use, the rotating shaft rotates to drive the frame 6 to turn over in the vertical plane, so that the whole fixture assembly is turned over in the vertical plane, the whole fixture assembly is turned over to an angle convenient for operators to operate, and the operators can clamp the steel pipe through the fixture conveniently and take down the whole frame with welding completed.
Two welding manipulators 5 are all set up at the top of the middle horizontal body of frame 4 and set up relatively, and every welding manipulator 5 is used for welding the steel pipe on the frock clamp subassembly that has the steel pipe to accomplish the welding of whole frame, welding manipulator 5 is prior art, and its specific structure does not do not limit and does not do here and describe repeatedly.
The control cabinet 10 is arranged on the mounting plate 8, and the output end of the control cabinet 10 is respectively connected with the welding manipulator 5, the rotating motor 3, the overturning motor 7 and the controlled end of the air compressor 11, so that the automatic control of the device is conveniently realized.
The device also has other peripheral devices, such as a power supply for supplying power to the whole device, which are mounted on the mounting plates 8, and the other peripheral devices, the control cabinet 10 and the air compressor 11 are uniformly distributed on the two mounting plates 8 to ensure the center of gravity of the whole device.
The end transverse bodies of the frame 4 are respectively provided with a guardrail 12 in a surrounding manner, the guardrail 12 is positioned above the mounting plate 8, and the guardrail 12 is used for surrounding other peripheral equipment, the control cabinet 10 and the air compressor 11, so that the protection effect is achieved.
When the turnover motor 7 is driven by the control cabinet 10, the two tool clamp assemblies are turned in a vertical plane to an angle convenient to operate; the staff clamps all the steel pipes forming the frame on a fixture assembly through the fixture and splices the steel pipes to form the corresponding frame shape; the welding manipulator 5 is controlled to weld through the control cabinet 10, and meanwhile, the rotating motor 3 is driven to drive the rack 4 to rotate, so that the other tool clamp assembly rotates to the position where a worker installs the steel pipes, and the worker can complete the installation of all the steel pipes on the other tool clamp assembly while the welding manipulator 5 welds the steel pipes on the one tool clamp assembly; after all steel pipes on the other frock clamp subassembly are installed, welds through another welding manipulator 5 of switch board 10 control, so work in turn, can effectively improve the production efficiency of frame, and after whole frame welding was accomplished, the staff unclamped anchor clamps, drives the cylinder through switch board 10 control air compressor machine 11, can upwards jack-up whole frame to conveniently take off whole frame.
Claims (6)
1. Station complementary type frame welding set, including installing base (1) on the holding surface, its characterized in that: a rotating motor (3) is arranged in the base (1), and a rotating shaft of the rotating motor (3) penetrates out of the top of the base (1) and is connected with an I-shaped frame (4) which is driven by the rotating motor (3) to horizontally rotate; the two sides of the middle transverse body of the frame (4) are respectively provided with a tool clamp assembly capable of overturning in a vertical plane and clamping all parts of steel pipes forming the frame so as to splice the steel pipes to form the corresponding frame shape; two welding manipulators (5) which are oppositely arranged and used for realizing the welding of the frame are arranged at the top of the middle transverse body of the frame (4); the bottom of the end transverse body at two ends of the frame (4) is respectively provided with an L-shaped mounting plate (8), and the mounting plate (8) is provided with a control cabinet (10) connected with the welding manipulator (5) and the controlled end of the rotating motor (3).
2. A station complementary carriage welding apparatus according to claim 1, wherein: the top of base (1) is provided with circular track (2), and the lower surface middle part symmetry of frame (4) is provided with gyro wheel (9) of walking in circular track (2).
3. A station complementary carriage welding apparatus according to claim 1, wherein: the fixture assembly comprises a rectangular frame (6), wherein clamps used for clamping all parts of steel pipes forming the frame are arranged on the frame (6) through plates arranged in a staggered mode so as to splice the steel pipes to form the corresponding frame shape; the clamps are a plurality of clamps with the same specification and different specifications.
4. A station complementary carriage welding apparatus according to claim 3, wherein: the frame (6) is further provided with a plurality of air cylinders used for jacking up the whole frame upwards after the welding of the frame is finished through plates arranged in a staggered mode, the air cylinders are connected with air compressors (11) which are arranged on the mounting plates (8) and used for providing compressed air for the air cylinders, and the controlled ends of the air compressors (11) are connected with the output ends of the control cabinet (10).
5. A station complementary carriage welding apparatus according to claim 3, wherein: the middle parts of two ends of the frame (6) are respectively provided with a rotating shaft penetrating into the end transverse body of the frame (4) and rotationally connected with the end transverse body of the frame (4) through a bearing, the other end of the rotating shaft is connected with a turnover motor (7) which is arranged in the end transverse body of the frame (4) and is used for driving the rotating shaft to rotate so as to drive the frame (6) to turn over in a vertical plane, and the controlled end of the turnover motor (7) is connected with the output end of the control cabinet (10).
6. A station complementary carriage welding apparatus according to claim 1, wherein: guard rails (12) which are positioned above the mounting plates (8) and used for playing a protective role are arranged on the transverse bodies at the end parts of the stand (4) in a surrounding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322070775.3U CN220591988U (en) | 2023-08-03 | 2023-08-03 | Station complementary type frame welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322070775.3U CN220591988U (en) | 2023-08-03 | 2023-08-03 | Station complementary type frame welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220591988U true CN220591988U (en) | 2024-03-15 |
Family
ID=90169409
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322070775.3U Active CN220591988U (en) | 2023-08-03 | 2023-08-03 | Station complementary type frame welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220591988U (en) |
-
2023
- 2023-08-03 CN CN202322070775.3U patent/CN220591988U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A complementary workstation frame welding device Granted publication date: 20240315 Pledgee: Bank of China Limited by Share Ltd. Xinji branch Pledgor: San'an Automobile Group Co.,Ltd. Registration number: Y2024980021413 |