CN220589911U - Ceramsite sand granulating device - Google Patents
Ceramsite sand granulating device Download PDFInfo
- Publication number
- CN220589911U CN220589911U CN202321976976.3U CN202321976976U CN220589911U CN 220589911 U CN220589911 U CN 220589911U CN 202321976976 U CN202321976976 U CN 202321976976U CN 220589911 U CN220589911 U CN 220589911U
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- China
- Prior art keywords
- base
- cylinder
- power
- barrel
- ceramsite sand
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- 239000004576 sand Substances 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000005469 granulation Methods 0.000 claims abstract description 21
- 230000003179 granulation Effects 0.000 claims abstract description 21
- 210000000078 claw Anatomy 0.000 claims abstract description 19
- 238000003756 stirring Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 29
- 238000007599 discharging Methods 0.000 claims description 16
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 230000007423 decrease Effects 0.000 claims description 2
- 239000010720 hydraulic oil Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Glanulating (AREA)
Abstract
The utility model discloses a ceramsite sand granulating device which comprises a base, wherein the base is provided with an outer shell, a cylinder capable of rotating on the base is arranged in the outer shell, the top end of the cylinder is open, the base is provided with a first power mechanism capable of driving the cylinder to rotate, the outer shell is provided with an upper cover capable of sealing the top end of the cylinder, the upper cover is provided with a granulating claw capable of extending into the cylinder and stirring materials in a rotating manner, the base is provided with a second power mechanism capable of driving the granulating claw to reversely rotate relative to the cylinder, the bottom of the cylinder is provided with a discharge opening, and the base is provided with a sealing mechanism capable of sealing the discharge opening. The first power mechanism makes the cylinder rotate, the second power mechanism makes the granulating claw rotate reversely relative to the cylinder to stir the materials, the powdery materials in the cylinder form vortex, and the powdery materials collide with each other and form a sphere. After granulation is completed, the plugging mechanism is operated to discharge the spherical product from the discharge port. The utility model has the advantages of simple structure, stable balling rate and the like.
Description
Technical Field
The utility model relates to the technical field of ceramsite production equipment, in particular to a ceramsite sand granulating device.
Background
The ceramsite has the advantages of reasonable grain composition, small volume density, low heat conductivity coefficient, low water absorption, high refractoriness, good heat preservation and insulation effects, acid corrosion resistance and the like, and is widely applied to aggregate in the building material industry. The ceramic granules are used as one of important raw materials of the lightweight aggregate, and the forming process of the ceramic granules is characterized in that the raw materials (building impurities, stone powder, additives and the like) are mixed, stirred and mixed by a stirrer, and then granulated by a granulator. In the existing granulating equipment, whether a cylindrical granulator or a circular mould granulator is adopted, most of the granulating equipment is complex in structure, the granulating rate of powdery materials is unstable, and the equipment needs to be frequently stopped for maintenance, so that time and labor are wasted for the users and manufacturers of the granulator. There is an urgent need for a ceramsite sand granulating device with simple structure and stable balling rate.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a ceramsite sand granulating device with simple structure and stable balling rate.
In order to solve the technical problems, the utility model comprises a base, and is characterized in that: the base is equipped with the shell body, be equipped with in the shell body and can carry out the pivoted barrel on the base, the barrel top is open, the base is equipped with the rotatory first power unit of drive barrel, the shell body is equipped with the upper cover that can seal the barrel top, the upper cover is equipped with can stretch into in the barrel and can rotatory granulation claw that stirs the material, the base is equipped with can drive granulation claw and carry out the second power unit of counter-rotating for the barrel, the barrel bottom has the discharge opening, the base is equipped with the shutoff mechanism that can seal the discharge opening.
After adopting above-mentioned structure, open the upper cover then pour into the barrel with the powdery material, close the upper cover afterwards, operate first power unit and make the barrel rotatory, then operate second power unit and make the granulation claw produce the rotation of relative barrel counter-rotation and stir the material, the powdery material in the barrel forms the vortex, the mutual collision of powdery material becomes globular. After the granulation is completed, the sealing mechanism is used for releasing the sealing of the discharge opening, and the spherical product is discharged from the discharge opening. The utility model uses the cylinder and the granulating claw as main granulating components of the powdery material, and has simple structure and stable granulating rate.
Further, the granulation claw is provided with a connecting shaft, a bearing disc is arranged below the connecting shaft, and a plurality of stirring shafts which are arranged around the connecting shaft are arranged on the bearing disc.
Further, a plurality of reinforcing grooves which are concave inwards are uniformly distributed on the outer side face of the bearing plate.
Further, the radius of the stirring shaft gradually decreases from bottom to top.
Further, the plugging mechanism is provided with a discharging door hinged on a base, and the base is provided with a power element capable of driving the discharging door to be clamped to the discharging opening of the cylinder.
Further, the power element is an electric push rod or a hydraulic oil cylinder or an air cylinder.
Further, the first power mechanism is provided with a first motor arranged on the base, and the first motor is in driving connection with the cylinder body through a first power transmission mechanism.
Further, the first power transmission mechanism is provided with a gear sleeved at the output end of the first motor, and the gear is meshed with a gear ring arranged on the cylinder body.
Further, the second power mechanism is provided with a second motor arranged on the base, and the second motor is in driving connection with the connecting shaft through a second power transmission mechanism.
Further, the second power transmission mechanism is provided with a first belt wheel sleeved on the output end of the second motor, the upper cover is provided with a transmission case, the transmission case is provided with a power input end and a power output end, the connecting shaft is connected to the power output end of the transmission case, the power input end of the transmission case is provided with a second belt wheel, and the first belt wheel is connected to the second belt wheel through belt driving.
By arranging the stirring shaft, the powdery material can be fully stirred, and the scattering degree of the product which is spherical can be reduced; by arranging the reinforcing groove, the powdery material can be stirred by the reinforcing groove, so that the granulating effect of the utility model is further improved; the power element is operated to enable the discharging door to be far away from the discharging opening and clamped into the discharging opening, so that the discharging operation of products in the cylinder body and the sealing operation of the discharging opening can be realized. In conclusion, the utility model has the advantages of simple structure, stable balling rate and the like.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of the structure of the granulation claw in front view;
FIG. 3 is a schematic top view of the granulation claw;
in the figure: 1. a base; 2. an outer housing; 3. a cylinder; 4. a first power mechanism; 41. a first motor; 42. a first power transmission mechanism; 421. a gear; 422. a gear ring; 5. an upper cover; 6. granulating claws; 61. a connecting shaft; 62. a carrying tray; 621. a reinforcing groove; 63. a stirring shaft; 7. a second power mechanism; 71. a second motor; 72. a second power transmission mechanism; 721. a first pulley; 722. a transmission case; 723. a second pulley; 724. a belt; 8. a plugging mechanism; 81. a discharge door; 82. a power element.
Detailed Description
The utility model will now be described in further detail with reference to the drawings and examples, which are simplified schematic illustrations of the basic structure of the utility model, which are presented only by way of illustration, and thus show only the structures that are relevant to the utility model.
Referring to fig. 1, the utility model comprises a base 1, wherein the base 1 is provided with an outer shell 2, a cylinder 3 capable of rotating on the base 1 is arranged in the outer shell 2, and the cylinder 3 can be rotatably connected with the base 1 through a bearing. The top end of the cylinder body 3 is opened, the base 1 is provided with a first power mechanism 4 capable of driving the cylinder body 3 to rotate, the first power mechanism 4 is provided with a first motor 41 arranged on the base 1, the first motor 41 is connected with the cylinder body 3 in a driving way through a first power transmission mechanism 42, the first power transmission mechanism 42 is provided with a gear 421 sleeved at the output end of the first motor 41, the gear 421 is meshed with a gear ring 422 arranged on the cylinder body 3, and belt wheels and belts can be adopted for transmission. The shell body 2 is provided with an upper cover 5 capable of sealing the top end of the cylinder body 3, the upper cover 5 is arranged above the cylinder body 3 in the shell body 2, an annular sealing strip can be arranged at the bottom end of the upper cover 5, a guide ring capable of propping against the inner side surface of the annular sealing strip can be arranged on the outer side surface of the cylinder body 3, and when the powdery material flies upwards in the rotating cylinder body 3, the powdery material is blocked by the guide ring, the annular sealing strip and the bottom end of the upper cover 5 and cannot fly out to the outside.
Referring to fig. 1 to 3, the upper cover 5 is provided with a granulating claw 6 which can extend into the barrel 3 and can rotationally stir materials, specifically, the granulating claw 6 is provided with a connecting shaft 61, a bearing disc 62 is arranged below the connecting shaft 61, the bearing disc 62 is provided with a plurality of stirring shafts 63 which are arranged around the connecting shaft 61, the radius of the stirring shafts 63 is gradually reduced from bottom to top, and a straight plate or an arc plate can be used for replacing the stirring shafts 63. Preferably, the outer side surface of the bearing plate 62 is uniformly provided with a plurality of inward concave reinforcing grooves 621. The base 1 is provided with a second power mechanism 7 capable of driving the granulation claw 6 to reversely rotate relative to the cylinder 3, the second power mechanism 7 is provided with a second motor 71 arranged on the base 1, the second motor 71 is in driving connection with the connecting shaft 61 through a second power transmission mechanism 72, the second power transmission mechanism 72 is provided with a first belt wheel 721 sleeved on the output end of the second motor 71, the upper cover 5 is provided with a transmission box 722, the transmission box 722 is provided with a power input end and a power output end, the connecting shaft 61 is connected with the power output end of the transmission box 722, the power input end of the transmission box 722 is provided with a second belt wheel 723, the first belt wheel 721 is in driving connection with the second belt wheel 723 through a belt 724, and transmission can be performed by using a chain or a chain wheel. The first motor 41 and the second motor 71 can be connected with an external frequency converter in a control manner so as to adjust the motor rotation speed. The rotation direction of the output ends of the first motor 41 and the second motor 71 can be adjusted to rotate the cylinder 3 and the granulating claw 6 in opposite directions. The bottom of the cylinder body 3 is provided with a discharge opening, and the base 1 is provided with a plugging mechanism 8 capable of sealing the discharge opening. The plugging mechanism 8 has a discharge gate 81 hinged to the base 1, the base 1 being provided with a power element 82 capable of driving the discharge gate 81 to be snapped onto the discharge opening of the cartridge 3. The power element 82 is an electric push rod or a hydraulic cylinder or an air cylinder. The upper portion or the outer surface of the upper portion of the discharge door 81 may be provided to be rotatable, and a portion of the discharge door 81 contacting the discharge port may follow the drum 3 when the drum 3 rotates.
When the utility model is used, the upper cover 5 is opened to pour the powdery material into the cylinder 3, then the upper cover 5 is closed, the first motor 41 and the second motor 71 are operated to enable the cylinder 3 and the granulating claw 6 to rotate in opposite directions, the powdery material in the cylinder 3 is stirred to form a vortex, and the powdery material collides with each other to form a sphere. After pelletization is completed, the power element 82 is operated to release the discharge gate 81 from contact with the discharge opening, and the spherical material is discharged from the cylinder 3.
According to the haydite sand granulating device, the stirring shaft is arranged, so that powdery materials can be fully stirred, and the scattering degree of products which are spherical can be reduced; by arranging the reinforcing groove, the powdery material can be stirred by the reinforcing groove, so that the granulating effect of the utility model is further improved; the power element is operated to enable the discharging door to be far away from the discharging opening and clamped into the discharging opening, so that the discharging operation of products in the cylinder body and the sealing operation of the discharging opening can be realized. In conclusion, the utility model has the advantages of simple structure, stable balling rate and the like.
The foregoing is merely illustrative and explanatory of the utility model, as it is well within the scope of the utility model as claimed, as it relates to various modifications, additions and substitutions for those skilled in the art, without departing from the inventive concept and without departing from the scope of the utility model as defined in the accompanying claims.
Claims (10)
1. The utility model provides a haydite sand granulation device, includes base (1), characterized by: the base (1) is equipped with shell body (2), be equipped with in shell body (2) can carry out pivoted barrel (3) on base (1), barrel (3) top is open, base (1) is equipped with can drive barrel (3) rotatory first power unit (4), shell body (2) are equipped with upper cover (5) that can seal barrel (3) top, upper cover (5) are equipped with can stretch into in barrel (3) and can rotatory granulation claw (6) that agitate the material, base (1) are equipped with can drive granulation claw (6) and carry out counter-rotating second power unit (7) for barrel (3), barrel (3) bottom has the discharge opening, base (1) are equipped with shutoff mechanism (8) that can seal the discharge opening.
2. The ceramsite sand granulation device according to claim 1, wherein: the granulating claw (6) is provided with a connecting shaft (61), a bearing disc (62) is arranged below the connecting shaft (61), and the bearing disc (62) is provided with a plurality of stirring shafts (63) which are arranged around the connecting shaft (61).
3. The ceramsite sand granulation device according to claim 2, characterized in that: a plurality of inwards concave reinforcing grooves (621) are uniformly distributed on the outer side surface of the bearing plate (62).
4. The ceramsite sand granulation device according to claim 2, characterized in that: the radius of the stirring shaft (63) gradually decreases from bottom to top.
5. The ceramsite sand granulation device according to claim 1, wherein: the plugging mechanism (8) is provided with a discharging door (81) hinged to the base (1), and the base (1) is provided with a power element (82) capable of driving the discharging door (81) to be clamped to the discharging opening of the cylinder body (3).
6. The ceramsite sand granulation device according to claim 5, wherein: the power element (82) is an electric push rod or a hydraulic oil cylinder or an air cylinder.
7. The ceramsite sand granulation device according to claim 1, wherein: the first power mechanism (4) is provided with a first motor (41) arranged on the base (1), and the first motor (41) is in driving connection with the cylinder (3) through a first power transmission mechanism (42).
8. The ceramsite sand granulation device according to claim 7, wherein: the first power transmission mechanism (42) is provided with a gear (421) sleeved at the output end of the first motor (41), and the gear (421) is meshed with a gear ring (422) arranged on the cylinder body (3).
9. The ceramsite sand granulation device according to claim 2, characterized in that: the second power mechanism (7) is provided with a second motor (71) arranged on the base (1), and the second motor (71) is in driving connection with the connecting shaft (61) through a second power transmission mechanism (72).
10. The ceramsite sand granulation device according to claim 9, wherein: the second power transmission mechanism (72) is provided with a first belt wheel (721) sleeved on the output end of the second motor (71), the upper cover (5) is provided with a transmission case (722), the transmission case (722) is provided with a power input end and a power output end, the connecting shaft (61) is connected to the power output end of the transmission case (722), the power input end of the transmission case (722) is provided with a second belt wheel (723), and the first belt wheel (721) is in driving connection with the second belt wheel (723) through a belt (724).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321976976.3U CN220589911U (en) | 2023-07-26 | 2023-07-26 | Ceramsite sand granulating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321976976.3U CN220589911U (en) | 2023-07-26 | 2023-07-26 | Ceramsite sand granulating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220589911U true CN220589911U (en) | 2024-03-15 |
Family
ID=90178118
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321976976.3U Active CN220589911U (en) | 2023-07-26 | 2023-07-26 | Ceramsite sand granulating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220589911U (en) |
-
2023
- 2023-07-26 CN CN202321976976.3U patent/CN220589911U/en active Active
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| GR01 | Patent grant | ||
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