CN220576199U - Bamboo strip high-efficient high temperature steam carbomorphism equipment - Google Patents
Bamboo strip high-efficient high temperature steam carbomorphism equipment Download PDFInfo
- Publication number
- CN220576199U CN220576199U CN202321330675.3U CN202321330675U CN220576199U CN 220576199 U CN220576199 U CN 220576199U CN 202321330675 U CN202321330675 U CN 202321330675U CN 220576199 U CN220576199 U CN 220576199U
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- steam
- bamboo
- control system
- door frame
- carbonization
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- 241001330002 Bambuseae Species 0.000 title claims abstract description 53
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 52
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 52
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 52
- 239000011425 bamboo Substances 0.000 title claims abstract description 52
- 238000003763 carbonization Methods 0.000 claims abstract description 33
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 9
- 239000010959 steel Substances 0.000 claims abstract description 9
- 239000010963 304 stainless steel Substances 0.000 claims description 5
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000002912 waste gas Substances 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 230000009897 systematic effect Effects 0.000 abstract description 2
- 239000010865 sewage Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 244000007853 Sarothamnus scoparius Species 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Drying Of Solid Materials (AREA)
Abstract
The utility model discloses bamboo strip high-efficiency high-temperature steam carbonization equipment which comprises a door frame, a door opening and closing system, a rack, a carbonization box, a suspended ceiling arc, a steam pipeline, a rail, H steel, a gate, an inflation tank, a full-automatic control system, a steam inlet control system, a sewage disposal control system, an electric system, a hydraulic system, a temperature sensor, a safety control valve, automatic pressure control, a temperature controller, a second safety control valve, a waste gas constant discharge system, a pressure relief automatic control system, a hydraulic lifting system and an electric control lifting system. Compared with the prior art, the utility model has the advantages that: according to the utility model, the bamboo chip high-efficiency high-temperature steam carbonization equipment is successfully developed by combining the characteristics of fresh bamboo according to actual production requirements, the defects of the existing equipment are overcome, the production efficiency is greatly improved, the labor intensity and the production cost are reduced, the intelligent, resource, systematic and centralized production is realized, and the effect is remarkable since the equipment is put on the market.
Description
Technical Field
The utility model relates to the field of bamboo products, in particular to high-efficiency high-temperature steam carbonization equipment for bamboo strips.
Background
Bamboo products are products manufactured by taking bamboo as processing raw materials, such as bamboo baskets, bamboo screens, bamboo strainer, rice basket, bamboo steamer, kitchen broom, bamboo dustpan, bamboo bucket, bamboo rake, bamboo basket, bamboo shoulder pole, bamboo chopsticks, bamboo broom, bamboo hat, bamboo plaque, bamboo pack basket, bamboo bamboo mat, bamboo mat, bamboo bed, bamboo stool, bamboo chair, bamboo reclining chair, chopping board, summer sleeping mat, teacup mat, curtain and the like, and more popular bamboo floors, bamboo furniture and the like in recent years, and folk art wares such as bamboo carving and the like.
Traditional bamboo products need to be carbonized, and the operation needs a plurality of working procedures to be completed, so that manpower and time input consumed by carbonization are quite large, and equipment capable of efficiently carrying out carbonization treatment is needed to be researched.
Disclosure of Invention
The utility model aims to solve the technical problem of providing the bamboo strip high-efficiency high-temperature steam carbonization equipment.
In order to solve the technical problems, the technical scheme provided by the utility model is as follows: the utility model provides a high-efficient high temperature steam carbonization equipment of bamboo strip, includes door frame and box, the door frame side is equipped with switch door system, the inside rack that is equipped with of door frame, the inside carbonization case that is equipped with of rack, the inside furred ceiling arc that is equipped with of carbonization case, furred ceiling arc bottom is equipped with steam conduit, steam conduit quantity is a plurality of, equidistant distribution is in carbonization case bottom, be equipped with the track between the steam conduit, the door frame all is equipped with H steel all around, the door frame articulates the gate through switch door system, the inside packing of gate has the air tank, the air tank inlays and is equipped with the rubber gasket, the box is constituteed to the H steel in the door frame outside, box one side is equipped with full automatic control system, full automatic control system advances steam control system through pipe connection, it is equipped with blowdown control system to advance steam control system bottom, electric system is installed at the box top, hydraulic system, temperature sensor, safety control valve two, pressure automatic control, temperature controller, safety control valve, waste gas is always arranged system and pressure release automatic control system.
As an improvement, the gate is controlled by the hydraulic lifting system and the electric control lifting system, the hydraulic and electric control systems work cooperatively, and one of the hydraulic and electric control systems can be selected as the control system, so that the gate can be smoothly lifted when being opened.
As an improvement, the bottom of the steam pipeline is provided with steam outlet holes, the steam outlet Kong Liangbei is larger than the pipe diameter, two small-size boxes and three large-size boxes are uniform in steam, no dead angle exists, and the steam outlet holes in the steam pipeline are used for discharging high-temperature steam to carry out carbonization operation on bamboo strips.
As an improvement, the ceiling arc material is 304 stainless steel, so that bamboo strip pollution is prevented, and the stainless steel can ensure that the ceiling arc material does not rust in a humid and high-temperature environment.
Compared with the prior art, the utility model has the advantages that: according to the utility model, the bamboo chip high-efficiency high-temperature steam carbonization equipment is successfully developed by combining the characteristics of fresh bamboo according to actual production requirements, the defects of the existing equipment are overcome, the production efficiency is greatly improved, the labor intensity and the production cost are reduced, the intelligent, resource, systematic and centralized production is realized, and the effect is remarkable since the equipment is put on the market.
Drawings
Fig. 1 is a schematic diagram of a carbonization box structure of a bamboo strip high-efficiency high-temperature steam carbonization device.
Fig. 2 is a schematic diagram of the external structure of a bamboo splint high-efficiency high-temperature steam carbonization device.
Fig. 3 is a schematic diagram of a steel frame structure of a bamboo strip high-efficiency high-temperature steam carbonization device.
FIG. 4 is a schematic diagram of the top system sensor locations of a bamboo strip high efficiency high temperature steam carbonization apparatus.
As shown in the figure: 1. door frame, 2, switch door system, 3, rack, 4, carbonization case, 5, furred ceiling arc, 6, steam conduit, 7, track, 8, H steel, 9, gate, 10, aeration tank, 11, full automatic control system, 12, advance steam control system, 13, blowdown control system, 14, electric system, 15, hydraulic system, 16, temperature sensor, 17, safety control valve, 18, pressure automatic control, 19, temperature controller, 20, safety control valve two, 21, waste gas often arranges the system, 22, pressure release automatic control system, 23, hydraulic lifting system, 24, automatically controlled lifting system.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings.
In the concrete implementation of the utility model, the bamboo strip high-efficiency high-temperature steam carbonization equipment comprises a door frame 1 and a box body, wherein a door opening and closing system 2 is arranged on the side surface of the door frame 1, a rack 3 is arranged in the door frame 1, a carbonization box 4 is arranged in the rack 3, a suspended ceiling arc 5 is arranged in the carbonization box 4, steam pipelines 6 are arranged at the bottom of the suspended ceiling arc 5, a plurality of steam pipelines 6 are distributed at the bottom of the carbonization box 4 at equal intervals, a track 7 is arranged between the steam pipelines 6, H steel 8 is arranged around the door frame 1, the door frame 1 is hinged with a gate 9 through the door opening and closing system 2, an inflation groove 10 is filled in the gate 9, a rubber gasket is embedded in the inflation groove 10, the H steel 8 at the outer side of the door frame 1 forms the box body, a full-automatic control system 11 is arranged on one side of the box body, the full-automatic control system 11 is connected with a steam inlet control system 12 through a pipeline, a blow-down control system 13 is arranged at the bottom of the steam inlet control system 12, and an electric system 14, a hydraulic system 15, a temperature sensor 16, a safety control valve 17, a pressure automatic control 18, a temperature controller 19, a safety control 20, a safety control valve 20, a second 20 are arranged at the top of the box body, and an automatic pressure release system 22 are arranged.
As an improvement, the gate 9 is controlled by a hydraulic lifting system 23 and an electric control lifting system 24, and the hydraulic and electric control systems work cooperatively, or one of them can be selected as a control system, so that the lifting and lowering of the gate during opening can be ensured to be smooth.
As an improvement, the bottom of the steam pipeline 6 is provided with steam outlet holes, the steam outlet Kong Liangbei is larger than the pipe diameter, two small-size boxes and three large-size boxes are uniform in steam, no dead angle exists, and the steam outlet holes in the steam pipeline are used for discharging high-temperature steam to carry out carbonization operation on bamboo strips.
As an improvement, the ceiling arc 5 is made of 304 stainless steel, so that bamboo strip pollution is prevented, and the stainless steel can ensure that the ceiling arc cannot rust in a humid and high-temperature environment.
The working principle of the utility model is as follows: after the machine is started, all the components run fully automatically according to the set program of the control system.
1. The steam valve is opened, and steam enters the carbonization box to carry out high-temperature cooking on the bamboo strips, so that organic matters, sugar, bacteria, ova and the like in the bamboo strips can be effectively decomposed, separated out and killed; and after the vapor in the tank reaches the set pressure, the vapor valve is closed, and when the vapor is lower than the set pressure, the vapor valve is opened.
2. The steam is evenly discharged into the box through the small holes on the stainless steel pipe in the box, and the steam is even without dead angles.
3. The waste steam valve is normally opened and is automatically controlled by the electric cabinet; the opening of the blow-down valve is regulated according to the process requirement and is automatically controlled by the electric cabinet.
4. After the set process time is reached, the steam valve is closed, and the pressure relief valve and the blow-down valve are all opened to start pressure relief.
5. And after the pressure relief is finished, closing the inflation, vacuumizing and opening, and opening the door after 10-15s to finish the carbonization process.
6. After the process is finished, discharging, and enabling the equipment to be in a standby state to enter the next carbonization flow.
1. The box inner dimensions 7500X2300X2300, 7000X1600X2200, can also be made according to the customer's requirements.
2. The door locking and unlocking adopts an automatic control system or an electric automatic control system of a hydraulic oil station.
3. The periphery of the door leaf is provided with a welding inflation groove or a door frame periphery welding inflation groove, and a circular sealing rubber ring or a square groove type rubber ring is underinstalled in the groove for sealing.
4. The door back and hinge assembly and the door frame are welded up and down, and the rack is turned left and right
5. The bottom of the box is provided with a steam outlet pipe, the steam outlet Kong Liangbei is larger than the pipe diameter, two small boxes and three large boxes are arranged, and the steam is uniform and has no dead angle.
6. The steam control adopts automatic control of a pneumatic valve and an electric valve, a hydraulic oil station lifting control system or an electric lifting control system behind an inner tooth rack, a vacuumizing system, an automatic compressed air filling control system, a waste gas long exhaust system and a full-automatic control box system of a door hinge assembly control system.
7. The blowdown pressure relief system adopts a pneumatic valve and an electric valve.
8. The waste gas is long-row type, and an electric valve and a pneumatic valve are adopted.
9. The inner bottom of the country is provided with the inverted rail, so that materials can be conveniently fed in, and 304 stainless steel materials are adopted.
10. The vapor pressure in the tank is not more than 0.009 kg at normal pressure.
11. The exhaust gas constant-exhaust system or the pressure relief system is arranged at the rear upper part or the top of the box body.
12. An automatic control system for controlling ram air by vacuumizing.
13. The bottom of the box is provided with 304 stainless steel steam pipes, two small boxes and three large boxes.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature, and in the description of the utility model, "a plurality" means two or more, unless otherwise specifically and clearly defined.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present utility model have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the utility model, and that variations, modifications, alternatives, and variations may be made in the above embodiments by those skilled in the art without departing from the spirit and principles of the utility model.
Claims (4)
1. The utility model provides a high-efficient high temperature steam carbomorphism equipment of bamboo strip, includes door frame (1) and box, its characterized in that: door frame (1) side is equipped with switch door system (2), door frame (1) inside is equipped with rack (3), rack (3) inside is equipped with carbonization case (4), carbonization case (4) inside is equipped with furred ceiling arc (5), furred ceiling arc (5) bottom is equipped with steam conduit (6), steam conduit (6) quantity is a plurality of, equidistant distribution is in carbonization case (4) bottom, be equipped with between steam conduit (6) track (7), door frame (1) all are equipped with H steel (8) all around, door frame (1) articulates gate (9) through switch door system (2), the inside packing of gate (9) has inflatable tank (10), the inlaying of inflatable tank (10) is equipped with the rubber gasket, the box is constituteed to H steel (8) in door frame (1) outside, box one side is equipped with full automatic control system (11), full automatic control system (11) are through pipe connection into steam control system (12), advance steam control system (12) are equipped with blowdown control system (13) in box top, electric system (14) are installed to the box top, hydraulic system (15), temperature sensor (16), safety control valve (17), safety control valve (18), safety valve (19), safety valve (20) An exhaust gas constant discharge system (21) and a pressure relief automatic control system (22).
2. The bamboo splint high-efficiency high-temperature steam carbonization device according to claim 1, wherein: the gate (9) is controlled by a hydraulic lifting system (23) and an electric control lifting system (24).
3. The bamboo splint high-efficiency high-temperature steam carbonization device according to claim 1, wherein: the bottom of the steam pipeline (6) is provided with steam outlet holes, the steam outlet Kong Liangbei is larger than the pipe diameter, two small-size boxes and three large-size boxes are arranged, and the steam is uniform and has no dead angle.
4. The bamboo splint high-efficiency high-temperature steam carbonization device according to claim 1, wherein: the ceiling arc (5) is made of 304 stainless steel, so that bamboo strip pollution is prevented.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321330675.3U CN220576199U (en) | 2023-05-30 | 2023-05-30 | Bamboo strip high-efficient high temperature steam carbomorphism equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321330675.3U CN220576199U (en) | 2023-05-30 | 2023-05-30 | Bamboo strip high-efficient high temperature steam carbomorphism equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220576199U true CN220576199U (en) | 2024-03-12 |
Family
ID=90112848
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321330675.3U Active CN220576199U (en) | 2023-05-30 | 2023-05-30 | Bamboo strip high-efficient high temperature steam carbomorphism equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220576199U (en) |
-
2023
- 2023-05-30 CN CN202321330675.3U patent/CN220576199U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240515 Address after: 352200 Dajia industrial concentration area, Dajia Town, Gutian County, Ningde City, Fujian Province Patentee after: NINGDE FUNING BOILER Co.,Ltd. Country or region after: China Address before: No.137 Dongwu street, Zhucheng City, Weifang City, Shandong Province 262200 Patentee before: Zhucheng Yangsheng installation Co.,Ltd. Country or region before: China |