CN220575074U - Multifunctional working platform - Google Patents
Multifunctional working platform Download PDFInfo
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- CN220575074U CN220575074U CN202322215797.4U CN202322215797U CN220575074U CN 220575074 U CN220575074 U CN 220575074U CN 202322215797 U CN202322215797 U CN 202322215797U CN 220575074 U CN220575074 U CN 220575074U
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- 238000003466 welding Methods 0.000 claims abstract description 92
- 230000003014 reinforcing effect Effects 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000002028 Biomass Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
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Abstract
The utility model relates to the technical field of welding of a biomass granulator frame, and discloses a multifunctional working platform, wherein an upper fixing frame and a lower fixing frame of the frame are respectively placed on a first welding platform and a second welding platform, and are clamped and positioned through a first clamp on the first welding platform and a second welding platform, and four supporting rods of the frame are clamped through a second clamp on four supporting rods.
Description
Technical Field
The utility model belongs to the technical field of welding of biomass granulator frames, and particularly relates to a multifunctional working platform.
Background
As shown in fig. 4, the biomass granulator frame is often composed of an upper fixed frame, a lower fixed frame and a supporting rod connected with the two fixed frames, wherein a reinforcing rod is additionally arranged in the fixed frames to improve the overall strength of the frame, so that the frame is more firm and stable, the normal operation and long-term use of equipment are ensured, the fixed frames, the supporting rod and the reinforcing rod are often welded and assembled into the frame in a welding mode, and a working platform is needed in the welding process of the frame;
welding between a fixed frame and a supporting rod on a frame in a traditional biomass granulator frame is needed to be carried out through manual hand welding, the manual hand welding is easily influenced by the skill level of workers and welding operation, the welding quality is inconsistent and unstable, the quality of a welding line possibly does not reach the standard, the welding is easily influenced by human errors, and the problems of unstable welding, welding defects and the like are easily caused; the manual hand welding needs the workman to operate from part to part, and the process is loaded down with trivial details consuming time, and production efficiency is low, and the manual hand welding needs the workman to touch the heat source and splash in the welding process personally, has higher security risk, causes scald or other injury easily.
Disclosure of Invention
The present utility model is directed to a multifunctional working platform, which solves the problems set forth in the above-mentioned background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the multifunctional working platform comprises a base and a linear guide rail, wherein a first welding platform is arranged above the base, a second welding platform is arranged below the linear guide rail, and a plurality of first clamps matched and clamped with two fixing frames on a frame are arranged on the first welding platform and below the second welding platform;
the lifting hydraulic cylinder is fixedly arranged at the top of the base, the end part of a piston rod of the lifting hydraulic cylinder is fixedly connected with the bottom surface of the first welding platform, four supporting rods penetrating through holes in the first welding platform are arranged at the top of the base, and a second clamp matched with and clamped and positioned by four supporting rods on the frame is fixedly arranged on the supporting rods.
Preferably, the fixing frame located below is composed of four surrounding rods and one reinforcing rod arranged in the four surrounding rods, and the fixing frame located above is composed of four surrounding rods and two reinforcing rods arranged in the four surrounding rods.
Preferably, the two short surrounding rods and the reinforcing rod on the fixed frame are respectively fixed through a group of first clamps, and the two long surrounding rods on the fixed frame are respectively fixed through two groups of second clamps.
Preferably, the first fixture comprises a mounting seat, a horizontal pushing cylinder, a first U-shaped limiting block fixed at the end part of a piston rod of the horizontal pushing cylinder and a first locking knob which is screwed on the first U-shaped limiting block and is used for locking and fixing a fixed frame in the first U-shaped limiting block, and the mounting seat is fixed on the first welding platform or the second welding platform;
a jacking air cylinder is fixedly arranged on a mounting seat in the first clamp for clamping the short enclosing rod, the end part of a piston rod of the jacking air cylinder is fixedly connected with an L-shaped support plate, and the flat pushing air cylinder is fixed on the L-shaped support plate;
a flat push cylinder for clamping long surrounding rod in the first anchor clamps is fixed on the mount pad directly.
Preferably, the second clamp comprises a transverse cylinder fixed on the supporting rod, a fixed block fixedly connected with the end part of a piston rod of the transverse cylinder, a longitudinal cylinder fixed on the fixed block, a connecting block fixedly connected with the end part of the piston rod of the longitudinal cylinder and a second U-shaped limiting block fixedly connected with the connecting block and matched and spliced with the supporting rod.
Preferably, the second U-shaped limiting block is connected with a second locking nut in a threaded mode, and the second locking nut is used for locking and fixing the supporting rod in the second U-shaped limiting block.
The utility model has the technical effects and advantages that:
the multifunctional working platform is characterized in that an upper fixing frame and a lower fixing frame of the frame are respectively arranged on a first welding platform and a second welding platform, clamping and positioning are carried out through first clamps on the first welding platform and the second welding platform, four supporting rods of the frame are clamped through second clamps on four supporting rods, and the biomass granulator frame is clamped and fixedly welded through the clamps, so that stability and uniformity of welding quality can be ensured, and welding accuracy and efficiency are improved;
compared with the traditional hand welding, the position stability of each part can be kept through the clamp welding, the offset and the deformation in the welding process are avoided, thereby improving the welding quality, each part can be automatically or semi-automatically welded by clamping the clamp, the production efficiency can be improved, the welding time can be reduced, the heat source and the splashing in the manual contact welding process can be reduced, the safety risk of workers is reduced, the requirement of welding workers with higher technical requirements can be reduced by clamping each part by the clamp, and the labor cost is reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic structural view of a first welding platform according to the present utility model;
FIG. 3 is a schematic structural view of a second welding platform according to the present utility model;
FIG. 4 is a schematic view of the structure of the frame of the present utility model;
FIG. 5 is a schematic view of a first clamp for clamping a long rail according to the present utility model;
FIG. 6 is a schematic view of a first clamp for clamping a short girt bar;
fig. 7 is a schematic structural view of a second clamp according to the present utility model.
In the figure: 1. a base; 2. a linear guide rail; 3. a first welding platform; 4. a second welding platform; 5. a frame; 51. a fixed frame; 5101. a surrounding rod; 5102. a reinforcing rod; 52. a support rod; 6. a first clamp; 7. jacking a hydraulic cylinder; 8. penetrating through holes; 9. a support rod; 10. a second clamp;
601. a mounting base; 602. a horizontal pushing cylinder; 603. a first U-shaped limiting block; 604. a first locking knob; 605. jacking the air cylinder; 606. an L-shaped support plate;
1001. a transverse cylinder; 1002. a fixed block; 1003. a longitudinal cylinder; 1004. a connecting block; 1005. the second U-shaped limiting block; 1006. and a second lock nut.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a multifunctional working platform as shown in figures 1-7, which comprises a base 1 and a linear guide rail 2, wherein a first welding platform 3 is arranged above the base 1, a second welding platform 4 is arranged below the linear guide rail 2, and a plurality of first clamps 6 which are matched and clamped with two fixing frames 51 on a frame 5 are arranged on the first welding platform 3 and below the second welding platform 4;
the top of the base 1 is fixedly provided with a jacking hydraulic cylinder 7, the end part of a piston rod of the jacking hydraulic cylinder 7 is fixedly connected with the bottom surface of the first welding platform 3, the top of the base 1 is provided with four supporting rods 9 penetrating through holes 8 on the first welding platform 3, and the supporting rods 9 are fixedly provided with second clamps 10 matched with four supporting rods 52 on the frame 5 for clamping and positioning.
The upper fixing frame 51 and the lower fixing frame 51 of the frame 5 are respectively placed on the first welding platform 3 and the second welding platform 4, the first clamp 6 on the first welding platform 3 and the second welding platform 4 is used for clamping and positioning, the four supporting rods 52 of the frame 5 are used for clamping and clamping the biomass granulator frame 5 through the second clamp 10 on the four supporting rods 9, and the stability and uniformity of welding quality can be guaranteed and the welding accuracy and efficiency are improved.
In this embodiment, as shown in fig. 4, the fixing frame 51 located below is composed of four bars 5101 and one reinforcing bar 5102 provided in the four bars 5101, and the fixing frame 51 located above is composed of four bars 5101 and two reinforcing bars 5102 provided in the four bars 5101.
In this technical solution, as shown in fig. 4 and fig. 1, the two short surrounding rods 5101 and the reinforcing rods 5102 on the fixing frame 51 are respectively clamped and fixed by a set of first clamps 6, and the two long surrounding rods 5101 on the fixing frame 51 are respectively clamped and fixed by two sets of second clamps 10.
In this technical solution, as shown in fig. 5-6, the first fixture 6 includes a mounting seat 601, a horizontal pushing cylinder 602, a first U-shaped limiting block 603 fixed at the end of the piston rod of the horizontal pushing cylinder 602, and a first locking knob 604 screwed on the first U-shaped limiting block 603 and used for locking and fixing the fixing frame 51 in the first U-shaped limiting block 603, where the mounting seat 601 is fixed on the first welding platform 3 or the second welding platform 4;
a jacking air cylinder 605 is fixedly arranged on a mounting seat 601 in the first clamp 6 for clamping the short girth bar 5101, the end part of a piston rod of the jacking air cylinder 605 is fixedly connected with an L-shaped support plate 606, and the flat pushing air cylinder 602 is fixed on the L-shaped support plate 606, as shown in fig. 6;
the horizontal pushing cylinder 602 in the first clamp 6 for clamping the long rail 5101 is directly fixed to the mounting base 601 as shown in fig. 5.
In the above, when the short girth bar 5101 is clamped, the piston rod of the jacking cylinder 605 acts to jack up the L-shaped support plate 606, the first U-shaped limiting block 603 and the first locking knob 604, the short girth bar 5101 is placed inside the first U-shaped limiting block 603 and locked by the first locking knob 604, and then the piston rod of the jacking cylinder 605 acts to push the short girth bar 5101 to move and butt against the long girth bar 5101 below;
when the long surrounding rod 5101 is clamped, the long surrounding rod 5101 is directly placed inside the first U-shaped limiting block 603 and locked through the first locking knob 604;
compared with the first clamp 6 for clamping the long enclosing rod 5101, the first clamp 6 for clamping the short enclosing rod 5101 is provided with one jacking cylinder 605 and an L-shaped support plate 606, so that the short enclosing rod 5101 and the long enclosing rod 5101 are conveniently staggered, and the short enclosing rod 5101 and the long enclosing rod 5101 are conveniently installed;
after the welding of the short enclosing rod 5101 and the long enclosing rod 5101 is completed, the first locking knob 604 is unscrewed, the flat pushing cylinder 602 acts to drive the piston rod to be recovered, and the first U-shaped limiting block 603 can be used for fixing the frame 51 after the principle welding is completed.
Above all be robot welding to the welding of fixed frame 51 and bracing piece 9, compare traditional hand welding, can keep the position stability of each part through the anchor clamps welding, avoid the skew and the deformation in the welding process, thereby improve welding quality, anchor clamps clamp each part can realize automatic or semi-automatization welding, compare artifical hand welding, can improve production efficiency, reduce welding time, can reduce the heat source and the splash in the manual contact welding process, the security risk of workman has been reduced, anchor clamps clamp each part can reduce the demand to the welding workman that technical requirement is higher, the cost of labor has been reduced, in conclusion, adopt anchor clamps clamp each part to weld and compare traditional hand welding, work efficiency can be improved by a wide margin, and ensure welding and the precision of assembling.
In this technical solution, as shown in fig. 7, the second clip includes a transverse cylinder 1001 fixed on a supporting rod 9, a fixed block 1002 fixedly connected with the end of the piston rod of the transverse cylinder 1001, a longitudinal cylinder 1003 fixed on the fixed block 1002, a connection block 1004 fixedly connected with the end of the piston rod of the longitudinal cylinder 1003, and a second U-shaped limiting block 1005 fixedly connected with the connection block 1004 and matched and inserted with the supporting rod 52.
The second U-shaped limiting block 1005 is screwed with a second locking nut 1006 for locking and fixing the strut 52 in the second U-shaped limiting block 1005.
When the support rod 9 is welded, the support rod 9 is inserted into the inner side of the second U-shaped limiting block 1005, the bottom end of the support rod is abutted against the upper surface of the fixed frame 51 positioned below, the support rod 9 is locked through the second locking nut 1006, after the support rod 9 is welded on the fixed frame 51 positioned below, the second locking nut 1006 is unscrewed, and the transverse cylinder 1001 and the longitudinal cylinder 1003 act, so that the second U-shaped limiting block 1005 is far away from the support rod 9;
at this time, the jacking hydraulic cylinder 7 pushes the first welding platform 3, the fixed frame 51 positioned below and the supporting rod 9 welded on the fixed frame 51 to move upwards, so that the upper surface of the supporting rod 9 is in butt joint with the lower surface of the fixed frame 51 above, then the supporting rod 9 and the fixed frame 51 above are welded and formed, and finally the supporting rod 9, the second welding platform 4 and the frame 5 are transferred along the linear guide rail 2;
the machine frame 5 is used for transferring the blanking along the linear guide rail 2, compared with the prior art, the blanking can be carried out by means of mechanical equipment when being manually carried, automatic or semi-automatic operation can be realized, the blanking speed and efficiency are greatly improved, time and labor cost are saved, the manual carrying and blanking has larger physical labor and safety risks, the translational transferring and blanking can avoid the situation that workers bear excessive load and distortion, and accidents and injury risks in the carrying process are reduced.
In the multifunctional working platform, an upper fixing frame 51 and a lower fixing frame 51 of a frame 5 are respectively placed on a first welding platform 3 and a second welding platform 4, and when a long surrounding rod 5101 is clamped by the first welding platform 3 and the second welding platform 4, the long surrounding rod 5101 is directly placed inside a first U-shaped limiting block 603 and is locked by a first locking knob 604;
when the short surrounding rod 5101 is clamped, the piston rod of the jacking cylinder 605 acts to jack up the L-shaped supporting plate 606, the first U-shaped limiting block 603 and the first locking knob 604, the short surrounding rod 5101 is placed inside the first U-shaped limiting block 603 and locked through the first locking knob 604, and then the piston rod of the jacking cylinder 605 acts to push the short surrounding rod 5101 to move and butt against the long surrounding rod 5101 below; the welding of the short enclosing rod 5101, the long enclosing rod 5101 and the reinforcing rod 5102 is completed to form the fixed frame 51, the supporting rod 9 is inserted into the inner side of the second U-shaped limiting block 1005, the bottom end of the supporting rod is abutted against the upper surface of the fixed frame 51 positioned below, the supporting rod 9 is locked through the second locking nut 1006, the supporting rod 9 is welded on the fixed frame 51 positioned below, the second locking nut 1006 is unscrewed, the transverse cylinder 1001 and the longitudinal cylinder 1003 act, the second U-shaped limiting block 1005 is far away from the supporting rod 9, the lifting hydraulic cylinder 7 pushes the first welding platform 3, the fixed frame 51 positioned below and the supporting rod 9 welded on the fixed frame 51 to move upwards, the upper surface of the supporting rod 9 is in butt joint with the lower surface of the fixed frame 51 positioned above, then the supporting rod 9 is welded and formed with the fixed frame 51 positioned above, the fixed frame 51 positioned below under the principle of the first clamp 6, the lifting hydraulic cylinder 7 pushes the first welding platform 3 to move downwards away from the second welding platform 4, and finally the welded frame 5 is unloaded.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (6)
1. The utility model provides a multifunctional working platform, includes base (1) and linear guide (2), its characterized in that: a first welding platform (3) is arranged above the base (1), a second welding platform (4) is arranged below the linear guide rail (2), and a plurality of first clamps (6) which are matched and clamped with two fixing frames (51) on the frame (5) are arranged on the first welding platform (3) and below the second welding platform (4);
the lifting hydraulic cylinder (7) is fixedly arranged at the top of the base (1), the end part of a piston rod of the lifting hydraulic cylinder (7) is fixedly connected with the bottom surface of the first welding platform (3), four supporting rods (9) penetrating through holes (8) in the first welding platform (3) are arranged at the top of the base (1), and a second clamp (10) matched with and clamped and positioned with four supporting rods (52) on the frame (5) is fixedly arranged on the supporting rods (9).
2. A multi-function work platform according to claim 1, wherein: the fixing frame (51) located below is composed of four surrounding rods (5101) and one reinforcing rod (5102) arranged in the four surrounding rods (5101), and the fixing frame (51) located above is composed of four surrounding rods (5101) and two reinforcing rods (5102) arranged in the four surrounding rods (5101).
3. A multi-function work platform according to claim 2, wherein: two short surrounding rods (5101) and reinforcing rods (5102) on the fixed frame (51) are respectively clamped and fixed through a group of first clamps (6), and two long surrounding rods (5101) on the fixed frame (51) are respectively clamped and fixed through two groups of second clamps (10).
4. A multi-purpose work platform as claimed in claim 3, wherein: the first clamp (6) comprises a mounting seat (601), a horizontal pushing cylinder (602), a first U-shaped limiting block (603) fixed at the end part of a piston rod of the horizontal pushing cylinder (602) and a first locking knob (604) which is screwed and fixed on the first U-shaped limiting block (603) and is used for locking and fixing a fixed frame (51) in the first U-shaped limiting block (603), and the mounting seat (601) is fixed on the first welding platform (3) or the second welding platform (4);
a jacking air cylinder (605) is fixedly arranged on a mounting seat (601) in the first clamp (6) for clamping the short enclosing rod (5101), the end part of a piston rod of the jacking air cylinder (605) is fixedly connected with an L-shaped support plate (606), and the flat pushing air cylinder (602) is fixed on the L-shaped support plate (606);
a flat pushing cylinder (602) in the first clamp (6) for clamping the long enclosing rod (5101) is directly fixed on the mounting seat (601).
5. A multi-purpose work platform as claimed in claim 3, wherein: the second clamp comprises a transverse cylinder (1001) fixed on the supporting rod (9), a fixed block (1002) fixedly connected with the end part of a piston rod of the transverse cylinder (1001), a longitudinal cylinder (1003) fixed on the fixed block (1002), a connecting block (1004) fixedly connected with the end part of the piston rod of the longitudinal cylinder (1003) and a second U-shaped limiting block (1005) fixedly connected with the connecting block (1004) and matched and spliced with the supporting rod (52).
6. The multi-purpose work platform of claim 5, wherein: and a second locking nut (1006) for locking and fixing the supporting rod (52) in the second U-shaped limiting block (1005) is connected to the second U-shaped limiting block (1005) in a threaded mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322215797.4U CN220575074U (en) | 2023-08-17 | 2023-08-17 | Multifunctional working platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322215797.4U CN220575074U (en) | 2023-08-17 | 2023-08-17 | Multifunctional working platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220575074U true CN220575074U (en) | 2024-03-12 |
Family
ID=90119242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322215797.4U Active CN220575074U (en) | 2023-08-17 | 2023-08-17 | Multifunctional working platform |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220575074U (en) |
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2023
- 2023-08-17 CN CN202322215797.4U patent/CN220575074U/en active Active
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