CN220574061U - Panel nut automated inspection machine - Google Patents
Panel nut automated inspection machine Download PDFInfo
- Publication number
- CN220574061U CN220574061U CN202321927687.4U CN202321927687U CN220574061U CN 220574061 U CN220574061 U CN 220574061U CN 202321927687 U CN202321927687 U CN 202321927687U CN 220574061 U CN220574061 U CN 220574061U
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- cylinder
- panel
- conveying
- frame
- placing
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- 238000007689 inspection Methods 0.000 title claims description 4
- 238000001514 detection method Methods 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 46
- 230000000712 assembly Effects 0.000 claims abstract 4
- 238000000429 assembly Methods 0.000 claims abstract 4
- 230000007547 defect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The utility model relates to the field of detection equipment, and discloses an automatic panel nut detector for detecting nuts on a panel and sorting the panel lacking the nuts, which comprises a machine table, a detection mechanism arranged on the machine table, a material moving mechanism and a display screen, wherein the detection mechanism comprises a placing plate, a conveying assembly, positioning assemblies and detection cameras, the positioning assemblies and the detection cameras are arranged on two sides of the placing plate, the placing plate is arranged at the output end of the conveying assembly, the detection cameras are electrically connected with the display screen, two placing grooves are arranged on the placing plate in parallel, the detection cameras are correspondingly arranged above the placing grooves, the material moving mechanism comprises a conveying assembly and a suction assembly arranged at the output end of the conveying assembly, the machine table is provided with a conveying belt and a material frame on the side of the material moving mechanism, the display screen is used for comparing and detecting the nuts on the panel after the detection cameras photograph the nuts on the panel, and the material moving mechanism moves the panel lacking the panel onto the conveying belt and the panel lacking the nuts into the material frame.
Description
Technical Field
The utility model relates to the field of detection equipment, in particular to an automatic panel nut detection machine.
Background
Some injection products need to be embedded with a certain number of copper nuts into a mold of a molding machine before injection molding, then injection molding is carried out, for example, four nuts need to be embedded into a panel, in the prior art, the nuts are embedded into the mold, then the panel and the nuts are integrally injection molded, but in the process of integrally molding the panel and the nuts, the nuts on the panel are easy to be in a lacking state, so that the lack state of the nuts in a detection workpiece is very important, when the nuts on the panel are detected, two nuts are respectively arranged on two sides of a single panel, the traditional detection is to simply observe whether the nuts on the panel are in a lacking state or not, the defects of low efficiency, high cost and the like exist in manual detection, and the existing detection mode cannot meet the requirements of the development of the modern industry.
Disclosure of Invention
The utility model aims to solve the technical problem of overcoming the defects of the prior art and providing an automatic panel nut detector for detecting nuts on panels and sorting panels lacking nuts.
The technical scheme of the utility model is as follows: the utility model provides a panel nut automated inspection machine, includes the board, sets up detection mechanism, material shifting mechanism and the display screen on the board, detection mechanism is in including placing board, conveying subassembly, setting and is in place the locating component and the detection camera of board both sides, place the board setting and be in on conveying subassembly's the output, the detection camera with display screen electric connection, place and be provided with two standing grooves side by side on the board, the detection camera corresponds the setting and is in the top of standing groove, material shifting mechanism is in including transferring the subassembly and setting and transferring the subassembly output's the subassembly of absorbing, the board is in the side of material shifting mechanism is provided with conveyer belt and material frame, after the nut on the panel is photographed to the detection camera, the display screen compares and detects, material shifting mechanism will not have the panel of loss transfer to on the conveyer belt, will lack the panel of nut transfer to in the material frame.
According to the technical scheme, the detection mechanism is used for receiving the panel transferred by the manipulator, detecting whether nuts are missing on the panel after positioning, the placing plate is used for placing the panel, the positioning assembly is used for tightly positioning two ends of the panel in the placing groove, the conveying assembly is used for conveying the panel to the lower part of the detection mechanism, the detection camera is used for carrying out visual detection on the nuts on the panel, the display screen is used for comparing and detecting the images shot by the detection camera, the conveying assembly is used for conveying the panel to the bottom of the material transferring mechanism, the control cabinet is used for overall control of machine operation, the material transferring mechanism is used for sorting the detected panel, the sucking assembly sucks the panel, the conveying assembly is used for conveying the qualified panel onto the conveying belt, and the unqualified panel is placed in the material frame.
The conveying assembly comprises a conveying cylinder and a conveying seat arranged at the output end of the conveying cylinder, the conveying seat is connected to the bottom of the placing plate, and the conveying seat is slidably connected to the machine table through a first supporting guide rail. Therefore, the conveying cylinder is used for driving the panels on the placing plate to be conveyed to the bottom of the material moving mechanism for sorting the panels.
The positioning assembly comprises a positioning air cylinder and a positioning stop block arranged at the output end of the positioning air cylinder, the positioning air cylinder is oppositely arranged at two sides of the placing plate, and the bottom of the positioning air cylinder is connected to the conveying seat. Therefore, the positioning air cylinder is used for driving the positioning stop block to clamp and fix the two sides of the placing plate simultaneously in opposite directions.
The conveying assembly comprises a placing frame, a material moving cylinder and a sorting cylinder, wherein the material moving cylinder and the sorting cylinder are arranged on the placing frame, the sorting cylinder is connected with the output end of the material moving cylinder through a connecting frame, the sorting cylinder is mutually perpendicular to the material moving cylinder, the material moving cylinder is provided with a second supporting slide rail in parallel through a material moving cylinder mounting plate, the sorting cylinder is provided with a third supporting slide rail in parallel through a sorting cylinder mounting plate, the placing frame is arranged on the machine table, the bottom of the connecting frame is connected with the second supporting slide rail in a sliding mode, and the side of the connecting frame is connected with the third supporting slide rail in a sliding mode. From this, it is clear that the rack is used for the frame to be high move the material cylinder, move the material cylinder and be used for driving convey on the link, will detect qualified panel and transfer to on the conveyer belt, select separately the cylinder and be used for driving absorb the subassembly conveying, will detect unqualified panel and transfer to in the material frame, the second support slide rail with the support slide rail all is used for supporting when carrying, the second support slide rail is used for guaranteeing the stationarity of link horizontal transfer, the third support slide rail is used for guaranteeing select separately the cylinder and drive and absorb the subassembly and sort the stationarity of defective products conveying.
The suction assembly comprises a suction cylinder and a vacuum chuck group, the vacuum chuck group is connected with the output end of the suction cylinder through a fixing plate, the suction cylinder is connected with the output end of the sorting cylinder through a mounting plate, and the vacuum chuck group is vertically downwards arranged. Therefore, the suction cylinder is used for driving the vacuum chuck group to vertically convey, the vacuum chuck group is used for sucking the panel on the placing plate from top to bottom, and the sorting cylinder drives the unqualified panel sucked by the suction assembly to horizontally convey through the mounting plate.
The bottom of board is connected with the frame, be provided with the switch board in the frame, the bottom four corners department of frame is provided with the support column. Therefore, the supporting columns are used for supporting the machine table.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of the detection mechanism of the present utility model;
FIG. 3 is a schematic view of a material moving mechanism according to the present utility model;
fig. 4 is a schematic structural view of the panel.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
As shown in fig. 1 to 4, the utility model relates to an automatic panel nut detection machine, which comprises a machine 1, a detection mechanism, a material moving mechanism and a display screen 2, wherein the detection mechanism is arranged on the machine 1, the detection mechanism comprises a placement plate 3, a conveying component 4, a positioning component 5 and a detection camera 6, the positioning component 5 and the detection camera 6 are arranged on two sides of the placement plate 3, the placement plate 3 is arranged on the output end of the conveying component 4, the detection camera 6 is electrically connected with the display screen 2, two placement grooves 31 are arranged on the placement plate 3 in parallel, the detection camera 6 is correspondingly arranged above the placement grooves 31, the material moving mechanism comprises a transfer component 7 and a suction component 8 arranged at the output end of the transfer component 7, the machine 1 is provided with a conveying belt 9 and a material frame 10 on the side of the material moving mechanism, after the detection camera 6 photographs nuts on the panels, the display screen 2 performs contrast detection, and the material moving mechanism transfers panels without defects to the conveying belt 9, and the panels without defects to the conveying frame 10.
The conveying assembly 4 comprises a conveying cylinder 41 and a conveying seat 43 arranged on the output end of the conveying cylinder 41, the conveying seat 43 is connected to the bottom of the placing plate 3, and the conveying seat 43 is slidably connected to the machine table 1 through a first supporting guide rail 42.
The positioning assembly 5 comprises a positioning air cylinder 51 and a positioning stop block 52 arranged at the output end of the positioning air cylinder 51, the positioning air cylinder 51 is oppositely arranged at two sides of the placing plate 3, and the bottom of the positioning air cylinder 51 is connected to the conveying seat 43.
The transfer assembly 7 comprises a placing frame 71, a material transferring cylinder 72 and a sorting cylinder 73, wherein the material transferring cylinder 72 and the sorting cylinder 73 are arranged on the placing frame 71, the sorting cylinder 73 is connected with the output end of the material transferring cylinder 72 through a connecting frame 74, the material transferring cylinder 72 is provided with second support slide rails 75 in parallel through the placing frame 71, the sorting cylinder 73 is provided with third support slide rails 76 in parallel through a sorting cylinder mounting plate, the placing frame 71 is arranged on the machine table 1, the bottom of the connecting frame 74 is connected onto the second support slide rails 75 in a sliding mode, and the lateral side of the connecting frame 74 is connected onto the third support slide rails 76 in a sliding mode.
The suction assembly 8 comprises a suction cylinder 81 and a vacuum chuck group 82, the vacuum chuck group 82 is connected to the output end of the suction cylinder 81 through a fixing plate 83, the suction cylinder 81 is connected to the output end of the sorting cylinder 73 through a mounting plate 84, and the vacuum chuck group 82 is vertically arranged downwards.
The bottom of the machine table 1 is connected with a frame 11, a control cabinet 12 is arranged on the frame 11, and support columns are arranged at four corners of the bottom of the frame 11 and the control cabinet 12.
In this embodiment, the reference number of the panel is 100, two nuts are respectively disposed on two sides of the panel, four nuts are disposed on a single panel, two nuts are disposed above the corresponding placement groove 31 of the detection camera 6, the reference number of the nuts is 200, a control button is disposed below the display screen, and the vacuum chuck group 82 includes two vacuum chucks disposed in parallel.
The working flow of the utility model is as follows: after the panel and the nuts are integrally molded, the panel 100 with the nuts is transferred into the placing groove 31 on the placing plate 3 by the manipulator, the positioning component 5 drives the positioning stop block 52 to simultaneously clamp and fix two sides of the placing plate 3 in opposite directions through the positioning air cylinder 51, the detection camera 6 shoots four nuts 200 on the panel 100 which are placed in parallel, the photo is transmitted into the display screen 2, the display screen compares the shot image with a pre-stored standard image, whether the nuts are absent on the panel or not, when the nuts are absent on the panel, the panel 100 is transferred to the bottom of the material transferring mechanism through the transfer air cylinder 41 by the transfer component 4, the panel 100 is transferred to the bottom of the material transferring mechanism through the transfer air cylinder 81, the panel 100 is transferred by the suction air cylinder 81, the panel 100 is transferred by the vacuum suction air cylinder 82, the panel 100 is transferred by the suction air cylinder 81, the panel 100 is transferred by the suction air cylinder 8, and the panel 100 is transferred by the suction air cylinder 9 is repeatedly transferred by the suction cylinder 81, and the relevant air cylinders 9 are repeatedly transferred and the panel is transferred by the suction cylinder and the suction cylinder is repeatedly driven to move the upper frame 9.
Finally, it should be emphasized that the above description is not intended to limit the utility model, but rather that various changes and modifications can be made by those skilled in the art without departing from the spirit and principles of the utility model, and any modifications, equivalents, improvements, etc. are intended to be included within the scope of the present utility model.
Claims (6)
1. The utility model provides a panel nut automated inspection machine, includes board (1), sets up detection mechanism, material shifting mechanism and display screen (2) on board (1), its characterized in that: the detection mechanism comprises a placing plate (3), a conveying assembly (4), positioning assemblies (5) and a detection camera (6), wherein the positioning assemblies (5) and the detection camera (6) are arranged on two sides of the placing plate (3), the placing plate (3) is arranged on the output end of the conveying assembly (4), the detection camera (6) is electrically connected with a display screen (2), two placing grooves (31) are arranged on the placing plate (3) in parallel, the detection camera (6) is correspondingly arranged above the placing grooves (31), the material transferring mechanism comprises a transferring assembly (7) and a sucking assembly (8) arranged at the output end of the transferring assembly (7), the machine table (1) is provided with a conveying belt (9) and a material frame (10) on the side of the material transferring mechanism, after the detection camera (6) photographs nuts on a panel, the display screen (2) is subjected to contrast detection, and the panel without missing is transferred onto the conveying belt (9) by the material transferring mechanism, and the panel without the nuts is transferred into the material frame (10).
2. The automatic panel nut detector as defined in claim 1, wherein: the conveying assembly (4) comprises a conveying cylinder (41) and a conveying seat (43) arranged at the output end of the conveying cylinder (41), the conveying seat (43) is connected to the bottom of the placing plate (3), and the conveying seat (43) is slidably connected to the machine table (1) through a first supporting guide rail (42).
3. The automatic panel nut detector as defined in claim 2, wherein: the positioning assembly (5) comprises a positioning air cylinder (51) and a positioning stop block (52) arranged at the output end of the positioning air cylinder (51), the positioning air cylinder (51) is oppositely arranged at two sides of the placing plate (3), and the bottom of the positioning air cylinder (51) is connected to the conveying seat (43).
4. The automatic panel nut detector as defined in claim 1, wherein: the conveying assembly (7) comprises a placing frame (71), a material moving cylinder (72) and a sorting cylinder (73) which are arranged on the placing frame (71), the sorting cylinder (73) is connected with the output end of the material moving cylinder (72) through a connecting frame (74), the material moving cylinder (72) is provided with a second supporting sliding rail (75) in parallel through the placing frame (71), the sorting cylinder (73) is provided with a third supporting sliding rail (76) in parallel through a sorting cylinder mounting plate, the placing frame (71) is arranged on the machine table (1), the bottom of the connecting frame (74) is connected onto the second supporting sliding rail (75) in a sliding mode, and the side of the connecting frame (74) is connected onto the third supporting sliding rail (76) in a sliding mode.
5. The automatic panel nut detector as defined in claim 4, wherein: the suction assembly (8) comprises a suction cylinder (81) and a vacuum chuck group (82), the vacuum chuck group (82) is connected with the output end of the suction cylinder (81) through a fixing plate (83), the suction cylinder (81) is connected with the output end of the sorting cylinder (73) through a mounting plate (84), and the vacuum chuck group (82) is vertically downwards arranged.
6. The automatic panel nut detector as defined in claim 1, wherein: the bottom of board (1) is connected with frame (11), be provided with switch board (12) on frame (11), the bottom four corners department of frame (11) is provided with the support column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321927687.4U CN220574061U (en) | 2023-07-21 | 2023-07-21 | Panel nut automated inspection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321927687.4U CN220574061U (en) | 2023-07-21 | 2023-07-21 | Panel nut automated inspection machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220574061U true CN220574061U (en) | 2024-03-12 |
Family
ID=90117714
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321927687.4U Active CN220574061U (en) | 2023-07-21 | 2023-07-21 | Panel nut automated inspection machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220574061U (en) |
-
2023
- 2023-07-21 CN CN202321927687.4U patent/CN220574061U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |