CN220561244U - Semi-automatic gluing and gluing machine for prism - Google Patents
Semi-automatic gluing and gluing machine for prism Download PDFInfo
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- CN220561244U CN220561244U CN202322231834.0U CN202322231834U CN220561244U CN 220561244 U CN220561244 U CN 220561244U CN 202322231834 U CN202322231834 U CN 202322231834U CN 220561244 U CN220561244 U CN 220561244U
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- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 230000005540 biological transmission Effects 0.000 claims abstract description 54
- 210000000078 claw Anatomy 0.000 claims abstract description 16
- 238000004513 sizing Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract description 2
- 239000011521 glass Substances 0.000 description 8
- 230000003287 optical effect Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The utility model relates to the technical field of prism gluing and gluing equipment, in particular to a semi-automatic prism gluing and gluing machine which comprises a manipulator, wherein a claw is arranged at one end of the manipulator, a manipulator is arranged at one end of the manipulator, which is far away from the claw, the manipulator is driven to perform Z-direction movement through a Z-axis transmission mechanism and a Z-axis servo motor, the Z-axis transmission mechanism is driven to perform X-direction movement through an X-axis transmission mechanism and an X-axis servo motor, and the X-axis transmission mechanism is driven to perform Y-direction movement through a Y-axis transmission mechanism and a Y-axis servo motor. In the semi-automatic prism sizing and discharging machine, the servo motor, the sliding block, the guide rail, the rack and the mechanical arm are utilized to realize grabbing of products and high-precision movement in the three directions of X, Y and Z, the rough grinding and sizing process of different prisms is completed, automatic operation, namely manual operation, is replaced by an X-axis transmission mechanism, a Z-axis transmission mechanism, a Y-axis transmission mechanism and a mechanical arm, the repeatability and the boring performance in manual operation can be greatly reduced, and the product quality and the production efficiency are improved.
Description
Technical Field
The utility model relates to the technical field of prism gluing and gluing equipment, in particular to a semi-automatic prism gluing and gluing machine.
Background
At present, most of the prior coarse grinding prism gluing processes in the optical industry are purely manual operation modes, namely, after the prism is coarsely ground, a glass plate with the prism is placed on a heating table for heating, after the glass plate reaches a proper temperature and high-temperature wax is gradually melted, two ends of the prism on the glass plate are held by hands, the prism is slightly separated from the glass plate and is slightly placed in a cleaning basket, and the coarse grinding prism gluing process of one glass plate is completed after all the prisms on the glass plate are taken out. However, the number of optical products is numerous and the shape is smaller, so that the operation process needs to be careful and the work is repeated and boring, and the conventional method not only can be time-consuming and labor-consuming, but also can result in low product yield, high input cost and low product competitiveness.
Disclosure of Invention
The utility model aims to provide a semi-automatic prism gluing machine, which solves the problems that the number of optical products is large and the shape is small, so that the operation process needs to be careful, the work is repeated and boring, the conventional method is time-consuming and labor-consuming, the yield of the products is low, the input cost is high and the competitiveness of the products is low.
In order to achieve the above purpose, the utility model provides a semi-automatic prism gluing machine which comprises a manipulator, wherein one end of the manipulator is provided with a claw, one end of the manipulator far away from the claw is provided with a manipulator, the manipulator is driven to move in the Z direction through a Z-axis transmission mechanism and a Z-axis servo motor, the Z-axis transmission mechanism is driven to move in the X direction through an X-axis transmission mechanism and an X-axis servo motor, and the X-axis transmission mechanism is driven to move in the Y direction through a Y-axis transmission mechanism and a Y-axis servo motor.
Preferably, the outside of Z axle drive mechanism is connected with the arm through Z axle movable plate, the outside of X axle drive mechanism is connected with Z axle drive mechanism through X axle movable plate, the outside of Y axle drive mechanism is connected with the fixed plate through Y axle movable plate, the fixed plate sets up perpendicularly with Y axle movable plate, X axle drive mechanism installs on the fixed plate, Y axle drive mechanism installs on the supporting seat.
Preferably, a rack plate is mounted on the inner side of the Z-axis moving plate, a gear is mounted on an output shaft of the Z-axis servo motor, the gear is meshed with a rack of the rack plate, and a shell of the Z-axis servo motor is mounted on the X-axis moving plate.
Preferably, the Z-axis transmission mechanism comprises a sliding rail and a sliding block, the sliding block can linearly slide along the sliding rail, the sliding rail is arranged on the X-axis moving plate, and the outer side of the sliding block is fixedly connected with the Z-axis moving plate.
Preferably, one end of an output shaft of the Z-axis servo motor is fixed on the X-axis moving plate through a bearing seat.
Preferably, the driving structure of the X-axis transmission mechanism and the Y-axis transmission mechanism is the same as that of the Z-axis transmission mechanism.
Preferably, the claw adopts a pneumatic claw structure.
Compared with the prior art, the utility model has the beneficial effects that:
in the semi-automatic prism sizing and discharging machine, the servo motor, the sliding block, the guide rail, the rack and the mechanical arm are utilized to realize grabbing of products and high-precision movement in the three directions of X, Y and Z, so that rough grinding and sizing processes of different prisms are completed, automatic operation, namely manual operation, is replaced by an X-axis transmission mechanism, a Z-axis transmission mechanism, a Y-axis transmission mechanism and a mechanical arm, the repeatability and the boring performance in manual operation can be greatly reduced, and the product quality and the production efficiency are improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
fig. 2 is a schematic view of a part of the structure of the present utility model.
The meaning of each reference sign in the figure is:
1. an X-axis servo motor; 2. an X-axis transmission mechanism; 21. an X-axis moving plate; 3. a Z-axis servo motor; 31. a gear; 4. a Z-axis transmission mechanism; 41. a Z-axis moving plate; 42. a slide block; 43. a slide rail; 44. rack plate; 5. a Y-axis servo motor; 6. a Y-axis transmission mechanism; 61. a Y-axis moving plate; 62. a fixing plate; 7. a support base; 8. a manipulator; 81. a mechanical arm; 9. and (3) clamping jaws.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a semi-automatic prism gluing machine, which is shown in fig. 1-2, and comprises a manipulator 8, wherein a claw 9 is arranged at one end of the manipulator 8, a manipulator 81 is arranged at one end of the manipulator 8 far away from the claw 9, the manipulator 81 is driven by a Z-axis transmission mechanism 4 and a Z-axis servo motor 3 to perform Z-direction movement, the Z-axis transmission mechanism 4 is driven by an X-axis transmission mechanism 2 and an X-axis servo motor 1 to perform X-direction movement, the X-axis transmission mechanism 2 is driven by a Y-axis transmission mechanism 6 and a Y-axis servo motor 5 to perform Y-direction movement, and the manipulator 8 and the claw 9 can be driven by the X-axis servo motor 1 and the X-axis transmission mechanism 2 to freely move in the X-axis direction; the mechanical arm 8 and the claw 9 can be driven to freely move in the Z-axis direction by utilizing the Z-axis servo motor 3 and the Z-axis transmission mechanism 4; utilize Y axle servo motor 5, Y axle drive mechanism 6 can drive manipulator 8 and jack catch 9 and freely remove in the Y axle direction, can realize the accurate location to the prism different positions, manipulator 8 can cooperate jack catch 9 to realize rotatory and snatch the operation, can realize the operation of freely snatching of different angle prisms of putting, jack catch 9 is detachable replacement structure, meet different grade prism, only need change corresponding jack catch 9 can, can satisfy the coarse grinding rubberizing technology of most products basically through above setting up, broken the traditional mode of coarse grinding rubberizing technology in the optics trade, advanced a step to semi-automatization production, laid corresponding basis for the full automatization mill.
In this embodiment, the outside of Z axle drive mechanism 4 is connected with arm 81 through Z axle movable plate 41, make things convenient for the stable installation of arm 81, the outside of X axle drive mechanism 2 is connected with Z axle drive mechanism 4 through X axle movable plate 21, make things convenient for the installation of Z axle drive mechanism 4, the outside of Y axle drive mechanism 6 is connected with fixed plate 62 through Y axle movable plate 61, fixed plate 62 sets up perpendicularly with Y axle movable plate 61, X axle drive mechanism 2 is installed on fixed plate 62, the installation of X axle drive mechanism 2 of being convenient for, Y axle drive mechanism 6 is installed on supporting seat 7, make things convenient for Y axle drive mechanism 6 to install.
Specifically, rack plate 44 is installed on the inner side of Z-axis moving plate 41, gear 31 is installed on the output shaft of Z-axis servo motor 3, gear 31 is meshed with the rack of rack plate 44, the housing of Z-axis servo motor 3 is installed on X-axis moving plate 21, and Z-axis moving plate 41 is driven to move in the Z-direction by Z-axis servo motor 3.
Further, the Z-axis transmission mechanism 4 includes a sliding rail 43 and a sliding block 42, the sliding block 42 can slide linearly along the sliding rail 43, the sliding rail 43 is installed on the X-axis moving plate 21, the outer side of the sliding block 42 is fixedly connected with the Z-axis moving plate 41, and the Z-axis moving plate 41 is ensured to move stably in the Z-direction without deviation.
Further, one end of an output shaft of the Z-axis servo motor 3 is fixed on the X-axis moving plate 21 through a bearing seat, so that the output shaft of the Z-axis servo motor 3 can rotate stably.
Further, the X-axis transmission mechanism 2 and the Y-axis transmission mechanism 6 have the same driving structure as the Z-axis transmission mechanism 4, and can realize stable operation in the X-direction and the Y-direction.
Further, the clamping jaw 9 adopts a pneumatic clamping jaw structure to realize the clamping action on the prism.
When the semi-automatic prism gluing machine is used, firstly, a glass plate with a prism is placed on a heating table, and is electrified and heated, after high-temperature wax is melted gradually, a computer (PLC) controls an X-axis servo motor 1, a Z-axis servo motor 3 and a Y-axis servo motor 5, and a manipulator 8 and a claw 9 are driven through the transmission of an X-axis transmission mechanism 2, a Z-axis transmission mechanism 4 and a Y-axis transmission mechanism 6 to position and grab the heated prism, and the prism is placed in a cleaning basket, and the operation is repeated until all prisms on the glass plate are placed in the cleaning basket. Reduces the manual investment and improves the yield.
The rough grinding and sizing process of different products can be met by utilizing the characteristic, the semi-automatic equipment can realize repeated operation with higher speed and high precision and can be far higher than manual work beat, so that the work efficiency is greatly improved, the labor cost is greatly reduced, and the management cost is reduced. The patent is particularly suitable for the optical industry to improve the product processing and technology, and is the most powerful structural innovation for improving the product quality, the production efficiency, the cost control, the response capability and the market competitiveness.
Finally, it should be noted that, in this embodiment, the X-axis servo motor 1, the Z-axis servo motor 3, the Y-axis servo motor 5, the claw 9, and the like, the electronic components in the above components are all universal standard components or components known to those skilled in the art, the structure and principle thereof are all known by those skilled in the art through technical manuals or known by conventional experimental methods, all the electrical components in the device are connected by wires at the idle position, and the specific connection means should refer to the sequential working order among the electrical components in the working principle to complete the electrical connection, which is known in the art.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present utility model, and are not intended to limit the utility model, and that various changes and modifications may be made therein without departing from the spirit and scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a semi-automatic rubberizing machine of going up of prism, includes manipulator (8), its characterized in that: the manipulator is characterized in that a claw (9) is arranged at one end of the manipulator (8), a manipulator (81) is arranged at one end, far away from the claw (9), of the manipulator (8), the manipulator (81) is driven by a Z-axis transmission mechanism (4) and a Z-axis servo motor (3) to move in the Z direction, the Z-axis transmission mechanism (4) is driven by an X-axis transmission mechanism (2) and an X-axis servo motor (1) to move in the X direction, and the X-axis transmission mechanism (2) is driven by a Y-axis transmission mechanism (6) and a Y-axis servo motor (5) to move in the Y direction.
2. The semi-automatic prism sizing and dispensing machine of claim 1, wherein: the X-axis transmission mechanism is characterized in that the outer side of the Z-axis transmission mechanism (4) is connected with the mechanical arm (81) through a Z-axis moving plate (41), the outer side of the X-axis transmission mechanism (2) is connected with the Z-axis transmission mechanism (4) through an X-axis moving plate (21), the outer side of the Y-axis transmission mechanism (6) is connected with a fixed plate (62) through a Y-axis moving plate (61), the fixed plate (62) is vertically arranged with the Y-axis moving plate (61), the X-axis transmission mechanism (2) is arranged on the fixed plate (62), and the Y-axis transmission mechanism (6) is arranged on the supporting seat (7).
3. The semi-automatic prism sizing and dispensing machine of claim 2, wherein: the inside of Z axle movable plate (41) is installed rack board (44), gear (31) is installed to the output shaft of Z axle servo motor (3), gear (31) and rack engagement of rack board (44), the shell of Z axle servo motor (3) is installed on X axle movable plate (21).
4. A semi-automatic prism gluing and gluing machine according to claim 3, wherein: the Z-axis transmission mechanism (4) comprises a sliding rail (43) and a sliding block (42), the sliding block (42) can linearly slide along the sliding rail (43), the sliding rail (43) is arranged on the X-axis moving plate (21), and the outer side of the sliding block (42) is fixedly connected with the Z-axis moving plate (41).
5. The semi-automatic prism sizing and dispensing machine of claim 4, wherein: one end of an output shaft of the Z-axis servo motor (3) is fixed on the X-axis moving plate (21) through a bearing seat.
6. The semi-automatic prism sizing and dispensing machine of claim 5, wherein: the driving structure of the X-axis transmission mechanism (2) and the Y-axis transmission mechanism (6) is the same as that of the Z-axis transmission mechanism (4).
7. The semi-automatic prism sizing and dispensing machine of claim 5, wherein: the claw (9) adopts a pneumatic claw structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322231834.0U CN220561244U (en) | 2023-08-18 | 2023-08-18 | Semi-automatic gluing and gluing machine for prism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322231834.0U CN220561244U (en) | 2023-08-18 | 2023-08-18 | Semi-automatic gluing and gluing machine for prism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220561244U true CN220561244U (en) | 2024-03-08 |
Family
ID=90090194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322231834.0U Active CN220561244U (en) | 2023-08-18 | 2023-08-18 | Semi-automatic gluing and gluing machine for prism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220561244U (en) |
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2023
- 2023-08-18 CN CN202322231834.0U patent/CN220561244U/en active Active
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