CN220560876U - Automatic assembly line for assembling air pot - Google Patents

Automatic assembly line for assembling air pot Download PDF

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Publication number
CN220560876U
CN220560876U CN202321959263.6U CN202321959263U CN220560876U CN 220560876 U CN220560876 U CN 220560876U CN 202321959263 U CN202321959263 U CN 202321959263U CN 220560876 U CN220560876 U CN 220560876U
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China
Prior art keywords
finished product
kettle
conveying
snatch
press
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CN202321959263.6U
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蔡云华
张斌
王学胜
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SHANGHAI SOLID STAINLESS STEEL PRODUCTS CO Ltd
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SHANGHAI SOLID STAINLESS STEEL PRODUCTS CO Ltd
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Abstract

The application relates to an automatic assembly line for assembling an air pot, and relates to the technical field of air pot production, comprising a finished product intermittent conveying device, a finished product assembling device, a height measuring device, a fixed disc assembling device, a fixed sheet assembling device and a bolt device, wherein the finished product assembling device, the height measuring device, the fixed disc assembling device, the fixed sheet assembling device and the bolt device are sequentially arranged along the running direction of the finished product intermittent conveying device; the finished product assembling device is arranged at one side of the finished product intermittent conveying device and is used for press-fitting the kettle body on the kettle bottom and transferring the press-fitted finished product to the finished product intermittent conveying device; the height measuring device, the fixed disc assembling device, the fixed sheet assembling device and the bolt device are sequentially arranged on the periphery of the finished product intermittent conveying device; the finished product intermittent conveying device is further provided with a plurality of fixing clamps corresponding to the height measuring device, the fixing plate assembling device and the bolt device in sequence, and the fixing clamps are used for clamping the assembled finished product. The method has the advantages of high processing efficiency and high product quality.

Description

Automatic assembly line for assembling air pot
Technical Field
The application relates to the technical field of production of air pressure kettles, in particular to an automatic assembly line for assembling the air pressure kettles.
Background
The air pot is a water storage pot which can enable water to be discharged from the bottle mouth in a mode of increasing air pressure in the bottle. The main structure of the air pressure kettle comprises a kettle bottom, a kettle body and a kettle head, wherein the kettle head comprises a kettle cover and a kettle body, the kettle body and the kettle bottom are firstly subjected to press fit assembly during production and processing, the kettle cover and the kettle body are connected through a short bolt and a long bolt, and then the connected kettle head is connected with a kettle mouth of the press fit kettle body.
The assembly of the kettle body and the kettle bottom adopts manual pressing, namely the kettle body and the kettle bottom are respectively conveyed to stations for press-fitting the kettle body and the kettle bottom through a conveying belt, an operator stands at the stations and press-fits the kettle body onto the kettle bottom in a manual pressing mode, so that the kettle bottom and the kettle body are assembled into a finished product; then, detecting the height of the pressed finished product, and judging whether the kettle body is qualified in press fit; then, a fixing disc and a fixing sheet are assembled at the position of the kettle opening at the top of the kettle body, the fixing disc is firstly installed at the kettle opening in a screw connection mode, and the fixing sheet is welded at the kettle opening by a spot welder; marking the kettle body according to the requirements of a customer, assembling the kettle head to the kettle mouth of the kettle body after marking, assembling the kettle head on a semi-automatic bolt machine in advance by an operator, screwing a fixing disc with the kettle body at first when assembling the kettle head and the kettle body, and further reinforcing the connection between the cover body and the fixing sheet by adopting a screw; finally, after the kettle head and the kettle body are installed, a product label is attached to the kettle body, and a technician packs and boxes the air pressure kettle with the attached label, so that the production of the air pressure kettle is completed.
With respect to the related art in the above, there are the following drawbacks: in the production process of the air pot, each operation step needs to be completed manually, the overall efficiency is low, the product quality is not easy to control, and the improvement is needed.
Disclosure of Invention
In order to solve the problems that the production of the air pressure kettle is finished manually, the efficiency is low and the product quality is poor, the application provides an automatic assembly line for assembling the air pressure kettle.
The application provides an automatic assembly line of atmospheric pressure kettle assembly adopts following technical scheme:
an automatic assembly line for assembling an air pot comprises a finished product intermittent conveying device, a finished product assembling device, a height measuring device, a fixed disc assembling device, a fixed sheet assembling device and a bolt device, wherein the finished product assembling device, the height measuring device, the fixed disc assembling device, the fixed sheet assembling device and the bolt device are sequentially arranged along the running direction of the finished product intermittent conveying device; the finished product assembling device is arranged on one side of the finished product intermittent conveying device and is used for press-fitting the kettle body on the kettle bottom and transferring the press-fitted finished product to the finished product intermittent conveying device; the height measuring device, the fixed disc assembling device, the fixing piece assembling device and the bolt device are sequentially arranged on the periphery of the finished product intermittent conveying device; the finished product intermittent conveying device is further provided with a plurality of fixing clamps corresponding to the height measuring device, the kettle head assembling device, the fixing plate assembling device and the bolt device in sequence, and the fixing clamps are used for clamping assembled finished products.
Through adopting above-mentioned technical scheme, when producing processing atmospheric pressure kettle, press-fit assembly is carried out to kettle body and kettle end through the finished product assembly device earlier, then assemble the kettle head through bolt device, follow-up when kettle body and kettle end press-fit after, still synchronous transfer the finished product that press-fit is good to the finished product intermittent type conveyor, at this moment carry the finished product to height measuring device through finished product intermittent type conveyor in proper order, fixed disk device, stationary blade assembly device carries out processing in proper order, and still clamp the finished product tightly through mounting fixture in every processing procedure, improve processing stability, ensure processingquality, later finish the processing of several steps before the finished product, just screw up the kettle head that will assemble through bolt device in kettle mouth department, finally accomplish holistic processing, effectively reduce the possibility that the operating personnel participated in, and convenient operation steps, compact structure, effectively improve machining efficiency, increase the processing precision.
Optionally, the finished product intermittent type conveyor includes finished product conveyer belt and equidistance and locates a plurality of finished product trays on the finished product conveyer belt, the below of finished product conveyer belt still is equipped with the gyration track, gyration track both ends all are equipped with the lift, two the lift is used for with the finished product tray in finished product conveyer belt with reciprocate between the gyration track.
Through adopting above-mentioned technical scheme, use the finished product tray to make the finished product accept by the finished product tray after being transported to finished product intermittent type conveyor, effectively increase finished product conveying stability, and after finishing once cyclic delivery on finished product intermittent type conveyor as finished product tray, still can transport the finished product tray by between finished product conveyer belt and the gyration track through the lift that both ends set up, repeatedly put into use, whole journey need not operating personnel to participate in, use convenient, efficient.
Optionally, finished product assembly quality includes kettle body conveying mechanism, kettle end conveying mechanism and press-fit platform, press-fit platform includes press-fit support and locates the operating mechanism and the press-fit mechanism on the press-fit support, kettle body conveying mechanism with kettle end conveying mechanism parallel arrangement, press-fit mechanism locates the top of kettle end conveying mechanism, operating mechanism includes duplex position clamping jaw and drive the XY biax slip table of duplex position clamping jaw displacement, duplex position clamping jaw presss from both sides respectively and gets the kettle body and by kettle end press-fit's finished product, XY biax slip table is used for the drive duplex position clamping jaw displacement for kettle body displacement reaches press-fit mechanism below, still in step with press-fit finished product displacement extremely on the finished product intermittent type conveying device.
Through adopting above-mentioned technical scheme, use kettle body conveying mechanism and kettle end conveying mechanism to transmit kettle body and kettle end respectively, until with kettle body and kettle end respectively to predetermined processing station, at this moment, the duplex position clamping jaw divides to treat the kettle body of press fit and accomplish the finished product of kettle body press fit and transport, the specific operation is, the kettle body of treating the processing is moved to the kettle end top of treating the press fit, press fit mechanism carries out press fit to kettle body and kettle end, further accomplish the finished product of press fit and accomplish subsequent processing on also synchronous through one of them clamping jaw of duplex position clamping jaw is transported to finished product intermittent type conveyor when transporting the kettle body of treating the processing, the operation need not operating personnel to participate in, the product press fit precision is high.
Optionally, the height measurement device includes installing frame, high drive cylinder, clamp plate and digital display height measuring apparatu, be equipped with the connecting plate on the installing frame, high drive cylinder is located on the connecting plate, just high drive cylinder's output downwards passes the connecting plate with clamp plate fixed connection, digital display height measuring apparatu is located the clamp plate top, just digital display height measuring apparatu sets firmly in be used for detecting the height on the installing frame.
Through adopting above-mentioned technical scheme, use high drive cylinder to drive the clamp plate downwards and the kettle body contact to when clamp plate and kettle body contact, receive the signal by digital display height measurement appearance, then detect out fast that kettle body and kettle end press fit accord with the processing requirement, effectively ensure finished product press fit precision, improve processingquality.
Optionally, the fixed disk assembly device includes fixed disk conveying mechanism and fixed disk snatchs mechanism and fixed disk locking mechanical system, fixed disk conveying mechanism includes transmission component and fixed guide pillar, transmission component is used for carrying fixed guide pillar, the cover is equipped with a plurality of fixed disks on the fixed guide pillar, just transmission component's direction of delivery with the direction of delivery of finished product intermittent type conveyor is perpendicular, fixed disk snatchs the mechanism and is used for snatching the fixed disk on the fixed guide pillar in proper order and removes to the kettle mouth department of kettle body, fixed disk locking mechanical system is used for locking the fixed disk at the kettle mouth of kettle body.
Through adopting above-mentioned technical scheme, use fixed guide pillar once to install a plurality of fixed disks on transmission component, after transmission component carries fixed guide pillar to finished product intermittent type conveyor one side, snatch the mechanism again by the fixed disk and snatch the kettle mouth department that the kettle was put to the kettle body in proper order, lock the fixed disk by fixed disk locking mechanical system at last, follow-up utilization fixed disk can be with kettle head assembly to kettle mouth department, and the processing of fixed disk is convenient, the structure is reliable.
Optionally, the fixed disk grabbing mechanism comprises a lifting assembly and a mechanical arm grabbing assembly, the lifting assembly is arranged on the transmission assembly and used for lifting the fixed disk upwards from the bottom of the fixed guide pillar, the lifting height of the lifting assembly is the same as the thickness of the fixed disk once, and the mechanical arm grabbing assembly is arranged on one side of the finished product conveying device and used for grabbing the fixed disk at the topmost part of the fixed guide pillar in sequence and transferring the fixed disk to a kettle opening of the kettle body.
Through adopting above-mentioned technical scheme, after fixed guide pillar is carried lifting unit department, use lifting unit to rise a plurality of fixed disks from the bottom of fixed guide pillar to the upper table, because lifting unit lifts once the height and the thickness of fixed disk the same for once, can all have a fixed disk to be ejected out fixed guide pillar once lifting, at this moment snatch the fixed disk that the subassembly snatched again by the arm and move to the kettle mouth department and carry out the fixed of next step, convenient operation, reliable structure.
Optionally, the stationary blade assembly quality includes stationary blade feed mechanism, stationary blade snatch mechanism and stationary blade spot welding mechanism, the stationary blade feed mechanism is used for carrying the stationary blade to stationary blade snatchs the feeding station department of mechanism, stationary blade snatch mechanism including locating perpendicularly the support that snatchs of stationary blade feed mechanism discharge gate, rotate connect in snatch clamping jaw on the support and locate snatch the arm that snatchs clamping jaw one side, snatch the clamping jaw and be used for following stationary blade feed mechanism discharge gate presss from both sides gets the stationary blade, still be equipped with rotation driving piece on the support, rotation driving piece drive snatch clamping jaw follow stationary blade feed mechanism one side is rotatory to finished product intermittent type conveyor one side, snatch the arm will snatch the stationary blade clamp on the clamping jaw and get the kettle mouth of kettle body, stationary blade spot welding mechanism is used for with the stationary blade is fixed in the kettle mouth of kettle body.
Through adopting above-mentioned technical scheme, the stationary blade passes output through stationary blade feed mechanism earlier, then will pass the stationary blade direct holding of output through snatching the clamping jaw to one side of orientation finished product intermittent type conveyor rotates, makes snatch the arm and can shift the stationary blade to the kettle mouth department of kettle body fast, and rethread spot welding mechanism is fixed the stationary blade, uses the stationary blade can consolidate the kettle head and be connected with the kettle body when the assembly of follow-up kettle head, and the installation operation of stationary blade is swift, and the precision is high, and the structure is practical.
Optionally, still include and be used for beating the laser marking device of mark to the kettle body, correspond on the finished product intermittent type conveyor laser marking device is detachably connected with and beats the mark support, beat and be connected with on the mark support and beat mark tray and be used for the drive beat the pivoted of mark tray and beat the mark rotation piece.
Through adopting above-mentioned technical scheme, practical laser marking device can print out marks such as product specification on the kettle body according to the product processing demand, if the finished product still is other to beat the mark demand, still can be through the marking support of detachable connection, shift the finished product to beat on the mark tray, then rotate the angle of finished product through beating the mark rotation piece for the processing demand that the finished product adaptation was not used, it is very suitable.
Optionally, still including being used for snatching the finished product to the grabbing device of next process, grabbing device includes snatching the mount, snatching the cylinder and snatching anchor clamps, snatch the mount and locate one side of finished product intermittent type conveyor, just snatch the length direction of mount with the length direction of finished product intermittent type conveyor is perpendicular, snatch cylinder sliding connection in snatch on the mount, it is equipped with the driver to snatch on the mount, the driver that slides makes snatch the cylinder by the reciprocal feeding station department that slides to next process in finished product intermittent type conveyor one side, snatch anchor clamps and locate snatch the output of cylinder.
Through adopting above-mentioned technical scheme, use the driving piece that slides to snatch the cylinder and slide to finished product intermittent type conveyor one side, snatch anchor clamps and drive again and snatch anchor clamps and snatch the finished product on the finished product intermittent type conveyor to keep away from finished product intermittent type conveyor and slide after accomplishing snatching, make the finished product can enter into next machining process smoothly in, it is very convenient to use.
Optionally, the fixed fixture includes locating fixed connection board and sliding connection on the finished product intermittent type conveyor at fixed connection board's fixed clamping jaw, fixed clamping jaw's slip direction with the direction of delivery of finished product intermittent type conveyor is perpendicular, fixed clamping jaw include two-way cylinder and connect in grip block on two output of two-way cylinder.
Through adopting above-mentioned technical scheme, after finished product on finished product intermittent type conveyor is carried corresponding processing station, fixed clamping jaw is close to the finished product and slides to the grip block through two-way cylinder drive both sides carries out the centre gripping to the finished product, effectively improves finished product process stability, and the structure is reliable.
To sum up, the application comprises the following beneficial technical effects of at least one automatic assembly line for assembling the air pot:
1. through the finished product assembling device, the height measuring device, the fixed disc assembling device and the bolt device which are sequentially arranged along the running direction of the finished product intermittent conveying device, when the air pressure kettle is processed, the kettle body and the kettle bottom can be assembled in a press fit manner through the finished product assembling device, after the kettle body and the kettle bottom are assembled in a press fit manner, the press-fit finished product is synchronously transferred to the finished product intermittent conveying device, and then the finished product is sequentially conveyed to the height measuring device, the fixed disc device and the fixed disc assembling device through the finished product intermittent conveying device for processing; in each processing procedure, the finished product is clamped tightly through a fixed clamp, the processing stability is improved, the processing quality is ensured, after the finished product is processed in the first steps, the kettle head is assembled at the bolt device in advance by an operator, the kettle head is screwed at the kettle opening in the follow-up step, the whole processing is finally completed, the participation possibility of the operator is effectively reduced, the operation steps are convenient, the structure is compact, the processing efficiency is effectively improved, and the processing accuracy is increased;
2. Through finished product tray and finished product conveyer belt, gyration track and the lift that set up, make the finished product by the finished product tray of setting increase finished product conveying stability after being transported to finished product intermittent type conveyor, and after finished product tray accomplishes once circulation transport on finished product intermittent type conveyor, still can transport finished product tray by the finished product conveyer belt and gyration track between through the lift that both ends set up, repeatedly put into use, whole journey need not operating personnel to participate in, efficient.
Drawings
FIG. 1 is a schematic overall structure of an embodiment of the present application;
FIG. 2 is a schematic front view of an embodiment of the present application for showing a finished intermittent delivery device;
FIG. 3 is a schematic side view of an embodiment of the present application for illustrating a finished intermittent feed device;
FIG. 4 is a schematic diagram of an embodiment of the present application for showing a lift;
FIG. 5 is a schematic diagram of an overall construction of an embodiment of the present application for showing a finished assembly device;
FIG. 6 is a schematic diagram of a press-fit mechanism according to an embodiment of the present application;
FIG. 7 is a schematic diagram of an embodiment of the present application for illustrating the operation mechanism;
FIG. 8 is a schematic diagram of a configuration of a reset block, spring for use in an embodiment of the present application;
FIG. 9 is a schematic diagram of a structure for displaying a height measurement device according to an embodiment of the present application;
FIG. 10 is a schematic view showing the overall structure of a mounting device for a stationary platen according to an embodiment of the present application;
FIG. 11 is a schematic diagram of a structure for showing a holding pan gripping mechanism according to an embodiment of the present application;
FIG. 12 is a schematic view showing the overall structure of a stator assembly device according to an embodiment of the present application;
FIG. 13 is a schematic view showing a structure of a fixing piece grabbing mechanism according to an embodiment of the present application;
FIG. 14 is a schematic view showing the structure of a gripper arm and a stator spot welding mechanism according to an embodiment of the present application;
FIG. 15 is a schematic view showing the overall structure of a latch device according to an embodiment of the present application;
FIG. 16 is a schematic view showing the overall structure of a short latch member, a long latch member and a buckle member according to an embodiment of the present application;
FIG. 17 is an enlarged schematic view of the portion A of FIG. 16;
FIG. 18 is a schematic diagram showing the overall structure of a laser marking device according to an embodiment of the present application;
FIG. 19 is a schematic view showing the overall structure of a gripping device according to an embodiment of the present application;
fig. 20 is a schematic view showing the overall structure of the fixing jig according to the embodiment of the present application.
Reference numerals: 1. a finished product intermittent conveying device; 10. a finished product conveying belt; 100. a foot margin support; 101. a conveyor track; 102. a driving motor; 11. a limit switch; 12. a finished pallet; 13. a standby station; 14. a rotating crawler belt; 15. a lifter; 150. a lifting bracket; 1500. a cover body; 151. a lifting part; 1510. a back plate; 1511. a height driving cylinder; 1512. a slide block; 1513. a guide rail; 152. a driving section; 1520. a roller; 1521. a rolling motor; 153. lifting the table top; 2. a finished product assembling device; 20. a kettle body conveying mechanism; 200. a conveying support; 201. a conveyor belt; 2010. a limit bar; 202. a transfer drive assembly; 2020. a protective cover; 21. a kettle bottom conveying mechanism; 22. a press-fit platform; 220. press-fitting a bracket; 221. an operating mechanism; 2210. double-station clamping jaw; 22100. a clamping jaw; 22101. a left-right displacement cylinder; 22102. an up-down lifting cylinder; 22103. a double-head driving cylinder; 2211. XY double-shaft sliding table; 22110. an X-axis servo motor; 22111. a Y-axis servo motor; 2212. a sliding connecting plate; 2213. lifting the connecting plate; 222. a press-fit mechanism; 2220. a support frame body; 22200. press-fitting a bottom plate; 22201. a support column; 22202. a top plate; 2221. a press-fit cylinder; 2222. a press-fit plate; 23. a material sensor; 24. a press-fit station; 240. an inductor; 241. a guide plate; 242. a limiting block; 243. a limit sensor; 25. an electromagnetic valve; 26. guide sleeve; 260. a guide post; 27. a clamping plate cylinder; 270. a clamping plate; 28. a reset plate; 280. an extension plate; 281. resetting the guide post; 282. a spring; 283. a reset block; 284. a gasket; 3. a height measuring device; 30. a mounting frame; 300. a connecting plate; 3000. an auxiliary lever; 31. a lifting cylinder; 32. a pressing plate; 33. a digital display height measuring instrument; 4. a fixed disk assembly device; 40. a fixed disk conveying mechanism; 400. a transmission assembly; 4000. a fixed bracket; 4001. a chain conveyor; 4002. a chain drive gear set; 401. fixing the guide post; 402. a fixing plate; 41. a fixed disk grabbing mechanism; 410. a lifting assembly; 4100. lifting the clamping plate; 4101. a lifting cylinder; 4102. a slip cylinder; 411. a robotic arm grasping assembly; 4110. a mechanical arm; 4111. a fixed disc clamp; 412. a fixed disc base; 42. a fixed disk locking mechanism; 420. a pneumatic screw; 421. screw supply means; 5. a stator assembly device; 50. a stator supply mechanism; 51. a fixing piece grabbing mechanism; 510. grabbing a bracket; 5100. a rotary driving member; 511. grabbing clamping jaws; 512. a grabbing mechanical arm; 52. a fixing sheet spot welding mechanism; 53. a stator base; 6. a latch device; 60. a bolt mounting base; 61. a short plug pin member; 610. a short bolt mounting seat; 611. a short bolt pushes the cylinder; 612. a short push rod; 62. a long plug pin component; 620. a long bolt mounting seat; 621. a long bolt pushes the cylinder; 622. a long push rod; 63. a buckle component; 630. a hasp mounting seat; 631. a hasp pushing cylinder; 632. a slide block; 633. a hasp sliding groove; 64. a kettle head assembly station; 65. a hasp; 66. a pressing assembly; 660. a pressing cylinder; 661. pressing the plate; 662. pressing the support; 7. a laser marking device; 70. marking a bracket; 71. marking a tray; 72. marking a rotating piece; 73. a vertical sensor; 74. an angle sensor; 8. an automatic labeling machine; 80. a gripping device; 81. grabbing a fixing frame; 82. grabbing an air cylinder; 83. grabbing a clamp; 840. a horizontal servo motor; 841. a vertical servo motor; 9. a fixing clamp; 90. fixing the connecting plate; 91. fixing the clamping jaw; 910. a bidirectional cylinder; 911. a clamping plate; 92. and a clamping jaw sliding cylinder.
Detailed Description
The present application is described in further detail below with reference to the accompanying drawings.
The embodiment of the application discloses automatic assembly line of pneumatic kettle assembly, refer to fig. 1, including finished product intermittent type conveyor 1, along finished product intermittent type conveyor 1 running direction finished product assembly device 2, height measuring device 3, fixed disk assembly device 4, stationary blade assembly device 5 and bolt device 6 that set gradually. In the embodiment, the finished product assembling device 2 is firstly arranged at one side of the finished product intermittent conveying device 1, the kettle body can be press-fit on the kettle bottom by using the finished product assembling device 2, and the press-fit finished product is transferred to the finished product intermittent conveying device 1; then through locating height measuring device 3, fixed disk assembly device 4, stationary blade assembly device 5 and bolt device 6 in proper order and locating finished product intermittent type conveyor 1 week side to make when carrying on finished product intermittent type conveyor 1 by kettle body and kettle end press fit's finished product, process through every process in proper order, finally accomplish all processing steps, machining efficiency is high, effectively reduces artifical participation possibility. In addition, a plurality of fixing clamps 9 are sequentially arranged on the finished product intermittent conveying device 1 corresponding to the height measuring device 3, the fixing plate assembling device 4, the fixing plate assembling device 5 and the bolt device 6, and after finished products are conveyed to a preset working procedure processing position on the finished product intermittent conveying device 1, the assembled finished products are clamped through the fixing clamps 9, so that the finished products are stable in structure, shake is reduced, and the processing quality is high in the processing process.
In this embodiment, the finished product intermittent conveying device 1 includes a finished product conveying belt 10, a plurality of limit switches 11 disposed on the finished product conveying belt 10, and a plurality of finished product trays 12 equidistantly disposed on the finished product conveying belt 10, the equidistant limit switches 11 are disposed below the finished product conveying belt 10, the finished product conveying belt 10 is divided into a plurality of stations corresponding to each other through the limit switches 11, each station corresponds to each processing procedure, when the limit switches 11 are in a normally open state, a finished product is blocked before the stations, the limit switches 11 receive signals after the stations finish working, and the finished product continues to advance. In addition, a standby station 13 is reserved between two adjacent stations through a limit switch 11, and when the novel automatic transmission device is used, the rest processing equipment is added on the periphery of the finished product conveyor belt 10 at any time through the standby station 13, so that the processing practicability is improved. In addition, after the finished product is transferred to the finished product intermittent conveying device 1 by the finished product assembling device 2, the finished product is sequentially received by the finished product tray 12, the conveying stability of the finished product tray 12 is ensured, and the finished product tray 12 drives the finished product to enter the next working procedure under the conveying action of the finished product conveying belt 10.
In this embodiment, the finished product conveyor belt 10 includes a conveying track 101 rotatably connected to the ground leg frame 100 and a driving motor 102 for driving the conveying track 101 to operate, where the driving motor 102 is disposed below the conveying track 101 and transmits the driving force of the driving motor 102 to the conveying track 101 through a rotating shaft, so as to implement the operation of the conveying track 101. In addition, the horizontal installation position of the equipment can be adjusted through the arranged ground leg support 100, so that the conveying crawler 101 is stable in structure during operation.
Further, a revolving crawler 14 is further provided below the finished conveyor belt 10, and lifters 15 are provided at both ends of the revolving crawler 14, and the lifters 15 include a lifter bracket 150, a lifter 151 and a driving portion 152 provided on the lifter bracket 150, and a lifter table 153. The lifting part 151 includes a back plate 1510 installed on the lifting support 150, a lifting cylinder 31 connected to the back plate 1510, and a slider 632 connected to an output end of the lifting cylinder 31, wherein the output end of the lifting cylinder 31 is vertically upwards, and the slider 632 is connected to the lifting table 153. When the lifting cylinder 31 is used, the lifting table 153 can be pushed to lift, so that the lifting table 153 can lift up and down in a reciprocating manner between the conveying crawler 101 and the rotary crawler 14, and the finished product trays 12 transmitted from the conveying crawler 101 and the rotary crawler 14 are effectively received; in addition, in order to stably move the lifting table 153, a guide rail 1513 is provided on the back plate 1510 along the height direction thereof, and the slider 632 is slidably connected to the guide rail 1513, so as to effectively perform a guiding function and increase the sliding stability of the lifting table 153.
Secondly, the driving part 152 includes a plurality of rollers 1520 rotatably connected to the lifting table 153 and a rolling motor 1521 for driving the plurality of rollers 1520 to operate, the axis of the rollers 1520 is consistent with the width direction of the lifting table 153, when the lifting table 153 receives the finished product tray 12, the finished product tray 12 is positioned on the plurality of rollers 1520, the rolling motor 1521 drives the rollers 1520 to rotate again, so that the finished product tray 12 is retransmitted to the conveying track 101 or the revolving track 14, and the finished product tray 12 is effectively transferred back and forth between the finished product conveying belt 10 and the revolving track 14 by the two lifters 15, so that the use is fast and the practical value is high. Finally, in the present embodiment, a cover 1500 is further disposed above the plurality of rollers 1520 at the top of the lifting support 150, so that the transfer effect of the external environment on the finished tray 12 can be reduced by the cover 1500.
In this embodiment, the finished product assembling apparatus 2 includes a pot body conveying mechanism 20, a pot bottom conveying mechanism 21, and a press-fit platform 22. The kettle body conveying mechanism 20 comprises a conveying bracket 200, two conveying belts 201 symmetrically arranged on the conveying bracket 200 and a conveying driving assembly 202 for driving the conveying chains to operate. In this embodiment, the conveying driving assembly 202 includes a transmission shaft connected to two ends of the two conveying belts 201, a gear set connected to any one transmission shaft, and a conveying motor, and drives the gear set to operate by using the conveying motor, when the kettle body is placed on the conveying belts 201, the conveying belts 201 are effectively driven to operate, two sides of the conveying belts 201 are further provided with limiting strips 2010, the length directions of the limiting strips 2010 are consistent with the conveying directions of the conveying belts 201, the limiting strips 2010 play a role in positioning the kettle body, the shaking and shifting of the conveying of the kettle body is reduced, and the whole installation structure is compact. In order to avoid collision between the gear set and the transmission motor, a protecting cover 2020 is covered on the gear set and the transmission motor.
In addition, in the present embodiment, the structures of the bottom conveying mechanism 21 and the body conveying mechanism 20 are that the whole conveying belt 201 is used for conveying the bottom, and the other structures are the same as those of the body conveying mechanism 20, and will not be described herein. And in order to make kettle body and kettle end conveying faster, all be equipped with material inductor 23 at kettle body conveying mechanism 20 and kettle end conveying mechanism 21's feeding station respectively for whether the response has the material to place on conveyer belt 201, convenient to use.
In this embodiment, the press-fit platform 22 includes a press-fit support 220, and an operating mechanism 221 and a press-fit mechanism 222 provided on the press-fit support 220, when in use, the kettle bottom is transferred to the press-fit mechanism 222, the operating mechanism 221 transfers the kettle body to the kettle bottom and clamps the kettle body, and at this time, the press-fit mechanism 222 is used for press-fitting the kettle bottom and the kettle body. Specifically, the kettle body conveying mechanism 20 and the kettle bottom conveying mechanism 21 are arranged in parallel, the press-fit bracket 220 is arranged at the blanking stations of the kettle body conveying mechanism 20 and the kettle bottom conveying mechanism 21, and the press-fit mechanism 222 is arranged above the kettle bottom conveying mechanism 21.
The press-fit mechanism 222 includes a support frame 2220, a press-fit cylinder 2221 and a press-fit plate 2222 disposed on the press-fit support 220, wherein the support frame 2220 is composed of a press-fit bottom plate 22200, four support columns 22201 enclosed on the press-fit bottom plate 22200, and a top plate 22202 erected on top of the four support columns 22201. During installation, the air-pressing cylinder 2221 is fixed on the top plate 22202, the output end of the air-pressing cylinder 2221 passes through the top plate 22202 downwards to be fixedly connected with the air-pressing plate 2222, the position on the air-pressing bottom plate 22200 aligned with the air-pressing plate 2222 is the air-pressing position 24, the feeding port of the air-pressing position 24 faces the kettle bottom conveying mechanism 21, the feeding port is provided with the inductor 240 and the guide plate 241, after the kettle bottom enters the air-pressing position 24 through the guide plate 241, the inductor 240 receives signals, the conveyor belt 201 stops running, and the kettle body also moves onto the kettle bottom through the transfer mechanism. The electromagnetic valve 25 is arranged on the top plate 22202, at this time, the electromagnetic valve 25 receives a signal to open the air pressure cylinder 2221, drives the air pressure plate 2222 to press the kettle body downwards on the kettle bottom, realizes the press-fit processing of the finished product, and finally repeats the processing steps, and the running mechanism 221 can directly transfer the press-fit finished product to the finished product intermittent conveying device 1 when synchronously transferring the kettle body.
In addition, in order to increase the stability of the press-fit cylinder 2221 extending out of the press-fit, a guide sleeve 26 is provided on the top plate 22202 around the press-fit cylinder 2221, a guide post 260 is slidably connected in the guide sleeve 26, and the lower end of the guide post 260 passes through the bottom plate and is fixedly connected with the press-fit plate 2222. When the air cylinder 2221 is extended for use, the guide post 260 slides along the guide sleeve 26 and slides along with the air cylinder 2222, thereby effectively playing a guiding and stabilizing role.
In this embodiment, when the press-fit plate 2222 is pressing the kettle body, in order to further improve the processing stability, the two sides of the press-fit bottom plate 22200 are further provided with the clamping plate cylinder 27 and the clamping plate 270 connected to the clamping plate cylinder 27, the opposite sides of the two clamping plates 270 are provided with arc grooves adapted to the kettle bottom, the side of the press-fit station 24, away from the guide plate 241, is further provided with the limiting block 242 and the limiting sensor 243, when the kettle bottom enters the press-fit station 24, the kettle bottom approaches the limiting block 242, the limiting sensor 243 receives signals to start the clamping plate cylinder 27, the two clamping plate cylinders 27 synchronously displace to clamp the kettle bottom, wait for the press-fit plate 2222 to press-fit, and release the clamping plate 270 after the press-fit is finished, the operating mechanism 221 directly transfers the finished product away, and the operation is convenient, and the structure is reliable.
In this embodiment, the running mechanism 221 includes a double-station clamping jaw 2210 and an XY double-shaft sliding table 2211 for driving the double-station clamping jaw 2210 to move. The XY double-shaft sliding table 2211 comprises an X-shaft servo motor 22110 and a Y-shaft servo motor 22111, the X-shaft servo motor 22110 drives the double-station clamping jaw 2210 to slide left and right, and the Y-shaft servo motor 22111 drives the double-station clamping jaw 2210 to slide back and forth; double-station clamping jaw 2210 comprises two clamping jaws 22100, a left-right displacement cylinder 22101, an up-down lifting cylinder 22102 and a double-head driving cylinder 22103. First, the left and right displacement cylinders 22101 and the up and down lifting cylinders 22102 are respectively provided with two corresponding clamping jaws 22100, the two left and right displacement cylinders 22101 are symmetrically arranged along the axis of the XY double-shaft sliding table 2211, the sliding directions of the two left and right displacement cylinders are opposite, a sliding connection plate 2212 is arranged at the output end, then the two up and down lifting cylinders 22102 are connected to the sliding connection plate 2212, the up and down lifting cylinders 22102 are connected with a lifting connection plate 2213, the double-head driving cylinder 22103 is arranged on the lifting connection plate 2213, and finally the clamping jaws 22100 are arranged at the output end of the double-head driving cylinder 22103.
When the kettle body intermittent conveying device is used, the XY double-shaft sliding table 2211 drives the double-station clamping jaw 2210 to move forwards, at the moment, the two left and right displacement cylinders 22101 extend synchronously, so that the upper and lower lifting cylinders 22102 extend close to materials, one clamping jaw 22100 is driven to enter a discharge port of the kettle body conveying mechanism 20 according to processing requirements of the materials to clamp the kettle body, the other clamping jaw 22100 enters the press-fit station 24 to clamp a press-fit finished product, and finally after the press-fit work of the finished product is finished, the XY double-shaft sliding table 2211 synchronously drives the two clamping jaws 22100 to move the kettle body to be press-fitted to the press-fit station 24, and the press-fit finished product is moved to the finished product intermittent conveying device 1. The whole simple operation, and utilize XY biax slip table 2211, control displacement cylinder 22101 and lift cylinder 22102 from top to bottom can adjust clamping jaw 22100 operating angle, position, accurate processing according to different product demands, machining efficiency is high.
In this embodiment, when the pressure cylinder 2221 extends out to drive the press-fit plate 2222 to press the can body and the can bottom, in order to keep the movement trend of the clamping jaw 22100 pressing down synchronously with the can body, thereby reducing the shaking and shifting of the can body during the press-fit. The output end of the double-end driving cylinder 22103 is fixedly provided with a reset plate 28, the top and the bottom of the reset plate 28 are vertically connected with an extension plate 280, a reset guide pillar 281 is fixedly arranged between the two extension plates 280, a spring 282 and a reset block 283 are sleeved on the reset guide pillar 281, the reset block 283 is positioned above the spring 282, and then a clamping jaw 22100 is connected to one side of the reset block 283, which is away from the reset plate 28. So make clamping jaw 22100 after holding the kettle body, press the gas jar 2221 to stretch out during operation, the kettle body downward displacement, clamping jaw 22100 is automatic synchronous downward displacement under the effect of spring 282, effectively guarantees the kettle body and pushes down concentricity, and the press fit qualification rate of kettle body is high, until the kettle body is accomplished press fit, after clamping jaw 22100 loosens, utilizes the elasticity of spring 282, and reset block 283 drives clamping jaw 22100 automatic reset. In addition, in order to make the spring 282 use stably, the two ends of the spring 282 on the reset guide post 281 are sleeved with gaskets 284, the gaskets 284 limit the spring 282, and the shaking and shifting of the spring 282 is reduced.
In this embodiment, after the press-fit finished product of the kettle body and the kettle bottom is transferred to the finished product intermittent conveying device 1, it is necessary to further perform height detection to determine whether the press-fit meets the qualification requirement, so the set height measuring device 3 includes a mounting frame 30, a height driving cylinder 1511, a pressing plate 32 and a digital display height measuring device 33, the mounting frame 30 is provided with a connecting plate 300, the height driving cylinder 1511 is mounted on the connecting plate 300 through a bolt, and the output end of the lifting cylinder 31 passes through the connecting plate 300 and is fixedly connected with the pressing plate 32, the digital display height measuring device 33 is located above the pressing plate 32, and the digital display height measuring device 33 is fixed on the mounting frame 30 for measuring the height.
When the finished product is transferred to the finished product intermittent conveying device 1, the finished product is positioned in the finished product tray 12, the lifting cylinder 31 is started to drive the pressing plate 32 downwards, the pressing plate 32 stops for a few seconds in situ after contacting with the upper part of the kettle body, the digital display height measuring instrument 33 detects the height value, whether the press fit of the kettle body is qualified or not is effectively judged, the operation is simple, and after the detection is finished, the lifting cylinder 31 is reset to be ready for the next operation. In addition, in order to increase the stability of the lifting displacement, an auxiliary rod 3000 is further provided on the connecting plate 300, the auxiliary rod 3000 penetrates through the connecting plate 300 and is fixedly connected with the pressing plate 332, and when the pressing plate 32 moves down, the auxiliary rod 3000 also slides synchronously, so that the structure is reliable, and the extension stability of the lifting cylinder 31 is effectively improved.
In the present embodiment, the fixed disk assembling device 4 includes a fixed disk conveying mechanism 40 and a fixed disk gripping mechanism 41, and a fixed disk locking mechanism 42. The fixed disc conveying mechanism 40 comprises a conveying assembly 400 and a fixed guide post 401, the conveying assembly 400 comprises a fixed bracket 4000, a chain conveying belt 4001 arranged on the fixed bracket 4000 and a chain driving gear set 4002 for driving the chain conveying belt 4001 to run, then a fixed plate 402 is transversely arranged on the chain conveying belt 4001, and the fixed guide post 401 is arranged on the fixed plate 402.
Then, a plurality of fixing plates are sleeved on the fixing guide post 401, and the conveying direction of the chain conveyor 4001 is perpendicular to the conveying direction of the finished product intermittent conveying device 1, and at this time, the fixing plate grabbing mechanism 41 is arranged at one end of the chain conveyor 4001 close to the finished product intermittent conveying device 1. After the fixed disk is conveyed to a preset position, the fixed disk is grabbed to the kettle opening of the kettle body by the fixed disk grabbing mechanism 41, and finally the fixed disk is fixed at the kettle opening by the fixed disk locking mechanism 42.
In this embodiment, the fixed disc grabbing mechanism 41 includes a lifting component 410 and a mechanical arm grabbing component 411, the lifting component 410 is disposed at one end of the fixed support 4000 close to the finished product intermittent conveying device 1, a fixed disc base 412 is disposed at one side of the fixed support 4000, and the mechanical arm grabbing component 411 is mounted on the fixed disc base 412. The lifting assembly 410 is disposed on the conveying assembly 400 and includes a lifting clamping plate 4100, a lifting cylinder 4101 and a sliding cylinder 4102, wherein the lifting clamping plate 4100 is connected to an output end of the sliding cylinder 4102, the sliding cylinder 4102 is fixedly connected to a conveying end of the lifting cylinder 4101 through a sliding connecting plate 2212, and the lifting cylinder 4101 drives the sliding connecting plate 2212 to move up and down. After the plurality of fixing plates on the fixing pole 401 are transferred to one end of the finished intermittent transfer device 1, the sliding cylinder 4102 drives the lifting clamp plate 4100 to approach the bottom fixing plate on the fixing pole 401, then the lifting cylinder 4101 is opened to drive and displace upwards, and the lifting height of the lifting assembly 410 is the same as the thickness of the fixing plates, so that the fixing plates are sequentially pushed out from the top of the fixing pole 401. At this time, the mechanical arm grabbing component 411 is disposed on one side of the finished product conveying device, and includes a mechanical arm 4110 and a fixed disc clamp 4111 disposed on the mechanical arm 4110, when the fixed disc is lifted out, the mechanical arm 4110 rotates, the fixed disc clamp 4111 immediately clamps the fixed disc, and transfers the fixed disc to the spout of the kettle body, so that the operation is convenient and reliable.
In this embodiment, the fixed disc locking mechanism 42 includes a pneumatic screwdriver 420 connected to the mechanical arm 4110 and a screw feeding device 421 disposed on the fixed base, and when the mechanical arm 4110 rotates to the spout, the pneumatic screwdriver 420 extracts the screw from the screw feeding device 421 and locks the fixed disc to the spout of the kettle body, so that the use is convenient and quick.
In this embodiment, the fixing sheet assembling device 5 includes a fixing sheet supplying mechanism 50, a fixing sheet gripping mechanism 51 and a fixing sheet spot welding mechanism 52, a fixing sheet base 53 is provided on one side corresponding to the finished intermittent feeding device 1, and the fixing sheet assembling device 5 is mounted on the fixing sheet base 53. Wherein the stator feeding mechanism 50 is configured as an arrangement screen machine, which can convey the stator to the feeding station of the stator grabbing mechanism 51; the fixed sheet grabbing mechanism 51 comprises a grabbing bracket 510 vertically arranged at the discharge port of the arrangement sieving machine, grabbing clamping jaws 511 rotatably connected to the grabbing bracket 510, and a grabbing mechanical arm 512 arranged on the fixed sheet base 53 and positioned on one side of the grabbing clamping jaws 511, wherein the grabbing mechanical arm 512 changes the operation position of the grabbing clamping jaws 511, so that the grabbing clamping jaws 511 can clamp the fixed sheet from the discharge port of the fixed sheet feeding mechanism 50; then, a rotary driving member 5100 is further provided on the gripping bracket 510, and includes a rotary cylinder for driving the gripping jaw 511 to rotate from the side of the sheet feeding mechanism 50 to the side of the finished product intermittent feeding device 1, and then the gripping robot 512 grips the sheet on the gripping jaw 511 to the spout of the can body. Finally, the fixing piece is fixed at the kettle mouth of the kettle body through the fixing piece electric welding mechanism, and the fixing piece electric welding mechanism comprises a spot welder arranged on the mechanical grabbing wall, and the spot welder is simple in structure and convenient to operate.
In this embodiment, it is finally necessary to assemble the kettle head by means of the latch means 6 and then manually screw it onto the fixed plate by the operator. The kettle head comprises a kettle cover and a kettle body, and is specifically operated to plug a short bolt and a long bolt between the kettle cover and the kettle body through a bolt device 6, wherein the bolt device 6 is mainly arranged on one side of the finished intermittent conveying device 1 and comprises a bolt mounting base 60, a short bolt part 61, a long bolt part 62 and a hasp part 63 which are arranged on the bolt mounting base 60. When in use, the pin mounting base 60 is provided with a kettle head assembling station 64 in advance, a kettle cover and a kettle body of the kettle head are coaxially arranged at the station, then a hasp component 63 is used for pushing and clamping a hasp 65 standard component matched with the kettle cover and the kettle body between the kettle cover and the kettle body, and then a short pin and a long pin are respectively inserted into the hasp 65.
In this embodiment, the buckle component 63 includes a buckle mounting seat 630, a buckle pushing cylinder 631 disposed on the buckle mounting seat 630, and a slider 632 connected to an output end of the buckle 65 pushing cylinder, a buckle sliding chute 633 is disposed on the buckle mounting seat 630, a front end of the buckle sliding chute 633 is configured as a buckle 65 placement area, an output end of the buckle 65 pushing cylinder is fixedly connected with the slider 632, and the slider 632 and the buckle 65 are coaxially and slidably connected in the buckle sliding chute 633. When the novel kettle is used, after the hasp 65 is placed, the hasp 65 is started to push the cylinder to push the hasp 65 until the hasp 65 is clamped between the kettle cover and the kettle body, and the novel kettle is convenient to operate and reliable in structure.
In this embodiment, the short bolt component 61 includes a short bolt mounting seat 610 provided on one side of the hasp component 63, a short bolt pushing cylinder 611, and a short push rod 612 provided on an output end of the short bolt pushing cylinder 611, a short bolt hole is provided on the hasp 65, a short bolt placing station coaxial with the short bolt hole is provided on the short bolt mounting seat 610, the short push rod 612 is coaxial with the short bolt placing station, and the short bolt pushing cylinder 611 is started, so that the short bolt is pushed to pass through the short bolt hole, and the short bolt is effectively plugged.
In this embodiment, the long bolt component 62 includes a long bolt mounting seat 620 on the other side of the book hasp component 63, a long bolt pushing cylinder 621, and a long push rod 622 disposed at the output end of the long bolt pushing cylinder 621, a long bolt hole is disposed on the hasp 65, a long bolt placing station coaxial with the long bolt hole is disposed on the long bolt mounting seat 620, the long push rod 622 is coaxial with the long bolt placing station, and the long bolt pushing cylinder 621 is started, so that the long bolt is pushed to pass through the long bolt hole, and the plugging of the long bolt is effectively realized. The whole operation is convenient, the structure is reliable, the assembly of the kettle head is realized fast, and the assembled kettle head is screwed on the fixed disc by an operator.
In this embodiment, in order to avoid the condition that the kettle head is rocked and deviates due to the pushing force during assembly, a pressing component 66 is further arranged on the bolt mounting base 60, the pressing component 66 comprises a pressing cylinder 660 and a pressing plate 661, a pressing bracket 662 is arranged above the kettle head assembly station 64 on the bolt mounting base 60, the pressing cylinder 660 is arranged on the pressing bracket 662, and the output end is downward fixedly connected with the pressing plate 661. When the kettle head is assembled, the pressing plate 661 can press the kettle head by extending the pressing cylinder 660, so that the structure is reliable.
In this embodiment, the automatic assembly line of air pressure kettle assembly still includes the laser marking device 7 that is used for marking the kettle body, and laser marking device 7 installs in stationary blade assembly device rear side, and laser marking device 7 sets up to automatic marking machine, then corresponds laser marking device 7 on finished product intermittent type conveyor device 1 and is detachably connected with marking support 70, rotates on marking support 70 and is connected with marking tray 71 and is used for driving marking tray 71 pivoted marking rotation piece 72, and marking rotation piece 72 includes motor gear group (not shown in the figure). Firstly, when the finished product is conveyed to an automatic marking machine, the fixing clamp 9 clamps the finished product tray 12, then the kettle body is marked through the automatic marking machine, secondly, when the product has different marking requirements, the marking support 70 is installed, and when the automatic marking machine is used, an operator moves the finished product to the marking tray 71, and then the marking angle is changed according to the requirements through the marking rotating piece 72. In addition, in order to improve the marking precision, a vertical sensor 73 and an angle sensor 74 are further arranged on the marking support 70, after an operator moves the finished product onto the marking tray 71, the vertical sensor 73 detects the verticality, if an error exists, the operator can quickly adjust the finished product through manual quick adjustment, then the angle sensor 74 detects the rotation angle of the finished product, and when the error occurs in the same way, the operator can quickly adjust the finished product, and the structure is reliable.
In this embodiment, an automatic labeling machine 8 is further added in the last procedure of the automatic pneumatic kettle assembly line, in order to transfer the finished product from the finished product intermittent conveying device 1 to the automatic labeling machine 8 conveniently, the automatic pneumatic kettle assembly line further comprises a grabbing device 80, the grabbing device 80 comprises a grabbing fixing frame 81, grabbing cylinders 82 and grabbing clamps 83, the grabbing fixing frame 81 is arranged on one side of the finished product intermittent conveying device 1, the placing position of the grabbing fixing frame 4000 is adjusted to be perpendicular to the length direction of the finished product intermittent conveying device 1, the grabbing cylinders 82 are connected to the grabbing fixing frame 81 in a sliding mode through servo motors, the servo motors comprise horizontal servo motors 840 and vertical servo motors 841, the horizontal servo motors 840 are connected to the grabbing fixing frame 81, the output ends of the horizontal servo motors 840 are fixedly connected with the vertical servo motors 841, and the grabbing clamps 83 are arranged on the output ends of the grabbing cylinders 82.
When the automatic labeling machine is used, the horizontal servo motor 840 drives the vertical servo motor 841 to horizontally slide to the kettle opening, then the vertical servo motor 841 drives the grabbing clamp 83 to downwards extend into the kettle opening, the grabbing clamp 83 fixes a finished product from the kettle opening, finally the vertical servo motor 841 lifts the finished product, and then the horizontal servo motor 840 reciprocally slides the finished product from one side of the finished product intermittent conveying device 1 to the feeding station of the automatic labeling machine 8. Because the gripping fixture 83 stretches into the kettle mouth to fix the finished product, if the operator is not firm enough to screw the kettle head, the finished product cannot be moved away at the moment, so that whether the kettle head and the kettle body are firmly assembled or not can be automatically detected through the step, and the structure is reliable.
In this embodiment, the fixing clamp 9 corresponding to each processing station includes a fixing connection plate 90 provided on the finished product intermittent feeding device 1 and a fixing clamping jaw 91 slidably connected to the fixing connection plate 90, the fixing connection plate 90 is mounted by a fixing bolt, the sliding of the fixing clamping jaw 91 is performed by mounting a clamping jaw sliding cylinder 92 on the finished product intermittent feeding device 1, the output end of the clamping jaw sliding cylinder 92 faces the finished product intermittent feeding device 1, and the sliding direction of the fixing clamping jaw 91 is set to be perpendicular to the feeding direction of the finished product intermittent feeding device 1, and the fixing clamping jaw 91 includes a bidirectional cylinder 910 and clamping plates 911 connected to the two output ends of the bidirectional cylinder 910. When the finished product enters the processing station, the bidirectional cylinder 910 is started, and the clamping plates 911 at the two ends directly fix the finished product, so that the structure of the finished product is stable in each processing procedure.
The implementation principle of the automatic assembly line for assembling the air pressure kettle in the embodiment of the application is as follows: when the air pressure kettle is produced, firstly, the kettle body and the kettle bottom are respectively conveyed to a preset station through the kettle body conveying mechanism 20 and the kettle bottom conveying mechanism 21, then the kettle body is synchronously moved to the upper part of the kettle bottom by the operating mechanism 221, at this time, the upper part of the kettle bottom is press-fitted with the kettle body and the kettle bottom in advance by the press-fit mechanism 222, when the kettle body is transported next time, the operating mechanism 221 also synchronously transports the press-fitted kettle body and the kettle bottom to the finished product intermittent conveying device 1 and is placed in the finished product tray 12, and the kettle body and the kettle bottom are further processed by being sequentially conveyed to the subsequent height measuring device 3, the fixed disc assembling device 4, the fixed disc assembling device 5 and the bolt device 6, and the tray is clamped by the fixed clamp 9 in the processing process, so that the processing is stable. And after the finished product tray 12 is transported for one time in the finished product intermittent conveying device 1, the finished product tray 12 is transported by the lifters 15 at two ends, so that the finished product tray 12 can be recycled, and finally, after all the processing steps of the kettle body and the kettle bottom are finished, the finished product is grabbed to the last procedure for labeling treatment by the grabbing device 80, and the packaging is completed. The whole processing procedure is compact, the operation efficiency is high, the processing quality is high, the method is very suitable for popularization, and the practical value is high.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in terms of structure, shape and principle of this application should be covered by the protection scope of this application.

Claims (10)

1. An automatic assembly line of atmospheric pressure kettle assembly, its characterized in that: the device comprises a finished product intermittent conveying device (1), a finished product assembling device (2), a height measuring device (3), a fixed disc assembling device (4), a fixed sheet assembling device (5) and a bolt device (6), wherein the finished product assembling device (2), the height measuring device (3), the fixed disc assembling device (4), the fixed sheet assembling device (5) and the bolt device (6) are sequentially arranged along the running direction of the finished product intermittent conveying device (1); the finished product assembling device (2) is arranged on one side of the finished product intermittent conveying device (1), and the finished product assembling device (2) is used for press-fitting the kettle body on the kettle bottom and transferring the press-fitted finished product to the finished product intermittent conveying device (1); the height measuring device (3), the fixed disc assembling device (4), the fixing piece assembling device (5) and the bolt device (6) are sequentially arranged on the periphery of the finished product intermittent conveying device (1); the finished product intermittent conveying device (1) is further provided with a plurality of fixing clamps (9) corresponding to the height measuring device (3), the fixing plate assembling device (4), the fixing plate assembling device (5) and the bolt device (6) in sequence, and the fixing clamps (9) are used for clamping assembled finished products.
2. An automated pneumatic kettle assembly line as claimed in claim 1, wherein: finished product intermittent type conveyor (1) is including finished product conveyer belt (10) and equidistance locate a plurality of finished product trays (12) on finished product conveyer belt (10), the below of finished product conveyer belt (10) still is equipped with gyration track (14), gyration track (14) both ends all are equipped with lift (15), two lift (15) are used for with finished product tray (12) finished product conveyer belt (10) with reciprocate between gyration track (14).
3. An automated pneumatic kettle assembly line as claimed in claim 1, wherein: finished product assembly quality (2) include kettle body conveying mechanism (20), kettle end conveying mechanism (21) and press-fit platform (22), press-fit platform (22) are including press-fit support (220) and locate running gear (221) and press-fit mechanism (222) on press-fit support (220), kettle body conveying mechanism (20) with kettle end conveying mechanism (21) parallel arrangement, press-fit mechanism (222) are located the top of kettle end conveying mechanism (21), running gear (221) include duplex position clamping jaw (2210) and drive XY biax slip table (2211) that duplex position clamping jaw (2210) shifted, duplex position clamping jaw (2210) clamp respectively and get kettle body and kettle end press-fit's finished product, XY biax slip table (1) are used for the drive duplex position clamping jaw (2210) shift to press-fit mechanism (222) below, still synchronize with press-fit finished product shift to on intermittent type conveyor (1).
4. An automated pneumatic kettle assembly line as claimed in claim 1, wherein: the height measurement device (3) comprises a mounting frame (30), a height driving cylinder (1511), a pressing plate (32) and a digital display height measurement instrument (33), wherein a connecting plate (300) is arranged on the mounting frame (30), the height driving cylinder (1511) is arranged on the connecting plate (300), the output end of the height driving cylinder (1511) downwards penetrates through the connecting plate (300) and is fixedly connected with the pressing plate (32), the digital display height measurement instrument (33) is located above the pressing plate (32), and the digital display height measurement instrument (33) is fixedly arranged on the mounting frame (30) and is used for detecting height.
5. An automated pneumatic kettle assembly line as claimed in claim 1, wherein: the fixed disk assembly device (4) comprises a fixed disk conveying mechanism (40), a fixed disk grabbing mechanism (41) and a fixed disk locking mechanism (42), the fixed disk conveying mechanism (40) comprises a conveying assembly (400) and a fixed guide pillar (401), the conveying assembly (400) is used for conveying the fixed guide pillar (401), a plurality of fixed disks are sleeved on the fixed guide pillar (401), the conveying direction of the conveying assembly (400) is perpendicular to the conveying direction of the finished intermittent conveying device (1), the fixed disk grabbing mechanism (41) is used for sequentially grabbing fixed disks on the fixed guide pillar (401) and moving the fixed disks to the kettle opening of the kettle body, and the fixed disk locking mechanism (42) is used for locking the fixed disks to the kettle opening of the kettle body.
6. The automated pneumatic kettle assembly line according to claim 5 wherein: the fixed disk grabbing mechanism (41) comprises a lifting assembly (410) and a mechanical arm grabbing assembly (411), the lifting assembly (410) is arranged on the transmission assembly (400) and used for lifting the fixed disk upwards from the bottom of the fixed guide pillar (401) (260), the lifting assembly (410) is lifted once and has the same height as the thickness of the fixed disk, and the mechanical arm grabbing assembly (411) is arranged on one side of the finished product conveying device and used for grabbing the fixed disk at the topmost part of the fixed guide pillar (401) in sequence and transferring the fixed disk to a kettle opening of the kettle body.
7. An automated pneumatic kettle assembly line as claimed in claim 1, wherein: the utility model provides a fixing piece assembly quality (5) including fixing piece feed mechanism (50), fixing piece snatch mechanism (51) and fixing piece spot welding mechanism (52), fixing piece feed mechanism (50) are used for carrying the fixing piece extremely fixing piece snatchs the feeding station department of mechanism (51), fixing piece snatch mechanism (51) including locating perpendicularly snatch support (510) of fixing piece feed mechanism (50) discharge gate, rotation connect in snatch clamping jaw (511) on snatch support (510) and locate snatch arm (512) on clamping jaw (511) one side, snatch clamping jaw (511) are used for following fixing piece feed mechanism (50) discharge gate presss from both sides and gets the fixing piece, still be equipped with rotation driving piece (5100) on snatch support (510), rotation driving piece (5100) drive snatch clamping jaw (511) follow fixing piece feed mechanism (50) one side is rotatory to finished product intermittent type conveyor (1) one side, snatch arm (512) will snatch the kettle mouth to snatch on clamping jaw (511), fixing piece body (511) be used for with fixing piece body kettle mouth.
8. An automated pneumatic kettle assembly line as claimed in claim 1, wherein: still including being used for beating laser marking device (7) of kettle body, correspond on finished product intermittent type conveyor (1) laser marking device (7) detachably is connected with and beats mark support (70), beat and be connected with on mark support (70) and beat mark tray (71) and be used for the drive beat mark tray (71) pivoted and beat mark rotating member (72).
9. An automated pneumatic kettle assembly line as claimed in claim 1, wherein: still including being used for snatching finished product to grabbing device (80) of next process, grabbing device (80) are including snatching mount (81), snatch cylinder (82) and snatch anchor clamps (83), snatch mount (81) and locate one side of finished product intermittent type conveyor (1), just snatch the length direction of mount (81) with the length direction of finished product intermittent type conveyor (1) is perpendicular, snatch cylinder (82) sliding connection in snatch on mount (81), be equipped with the driving piece that slides on snatch mount (81), the driving piece that slides makes snatch cylinder (82) by the reciprocal feeding station department that slides to next process in finished product intermittent type conveyor (1) one side, snatch anchor clamps (83) are located the output of snatch cylinder (82).
10. An automated pneumatic kettle assembly line as claimed in claim 1, wherein: the fixing clamp (9) comprises a fixing connecting plate (90) arranged on the finished product intermittent conveying device (1) and a fixing clamping jaw (91) connected to the fixing connecting plate (90) in a sliding mode, the sliding direction of the fixing clamping jaw (91) is perpendicular to the conveying direction of the finished product intermittent conveying device (1), and the fixing clamping jaw (91) comprises a bidirectional air cylinder (910) and clamping plates (911) connected to two output ends of the bidirectional air cylinder (910).
CN202321959263.6U 2023-07-24 2023-07-24 Automatic assembly line for assembling air pot Active CN220560876U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321959263.6U CN220560876U (en) 2023-07-24 2023-07-24 Automatic assembly line for assembling air pot

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321959263.6U CN220560876U (en) 2023-07-24 2023-07-24 Automatic assembly line for assembling air pot

Publications (1)

Publication Number Publication Date
CN220560876U true CN220560876U (en) 2024-03-08

Family

ID=90094083

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321959263.6U Active CN220560876U (en) 2023-07-24 2023-07-24 Automatic assembly line for assembling air pot

Country Status (1)

Country Link
CN (1) CN220560876U (en)

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