CN220550122U - Precursor conversion ceramic processing device for submerged roller preparation - Google Patents
Precursor conversion ceramic processing device for submerged roller preparation Download PDFInfo
- Publication number
- CN220550122U CN220550122U CN202321904618.1U CN202321904618U CN220550122U CN 220550122 U CN220550122 U CN 220550122U CN 202321904618 U CN202321904618 U CN 202321904618U CN 220550122 U CN220550122 U CN 220550122U
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- Prior art keywords
- submerged roller
- box
- precursor
- cylinder
- submerged
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 20
- 239000002243 precursor Substances 0.000 title claims abstract description 17
- 238000004814 ceramic processing Methods 0.000 title claims abstract description 14
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 238000004321 preservation Methods 0.000 claims description 19
- 238000009413 insulation Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 5
- 239000003795 chemical substances by application Substances 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 239000003733 fiber-reinforced composite Substances 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 2
- 230000008595 infiltration Effects 0.000 abstract 1
- 238000001764 infiltration Methods 0.000 abstract 1
- 230000001095 motoneuron effect Effects 0.000 abstract 1
- 230000009471 action Effects 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000009713 electroplating Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000011889 copper foil Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000003487 electrochemical reaction Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000000197 pyrolysis Methods 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000011226 reinforced ceramic Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The utility model relates to the technical field of submerged roller preparation, and provides a precursor conversion ceramic processing device for submerged roller preparation. Through two-phase joint of the submerged roller body one end that needs processing and recess piece, under the effect of cylinder one, make the other end chucking of a pair of submerged roller body of recess piece, jack-up reaction box under the effect of pneumatic cylinder, make the bottom infiltration of submerged roller body in precursor solution, under gear motor's effect, rotate at the uniform velocity, utilize the hot plate to dry the submerged roller body, repeat the infiltration-schizolysis process several times obtain fiber reinforced composite, avoid submerged roller when using, organic hole sealing agent can be dissociated to melt, the life of submerged roller has been prolonged.
Description
Technical Field
The utility model relates to the technical field of submerged roller preparation, in particular to a precursor conversion ceramic processing device for submerged roller preparation.
Background
The precursor conversion method is a new technology developed in recent years for preparing continuous fiber reinforced ceramic matrix composite materials, a fiber prefabricated member is impregnated with precursor solution or melt, dried or solidified under certain conditions, then subjected to high-temperature pyrolysis, and the impregnation-pyrolysis process is repeated for a plurality of times to obtain the fiber reinforced composite material.
The traditional submerged roller is made of stainless steel roller or other rubber roller materials, and is applied to copper foil treatment machines, and the submerged roller has good performances of oil resistance, acid and alkali resistance, air permeability resistance, electrical insulation, aging resistance, flame resistance, wear resistance and the like.
In actual use, the copper foil submerged roller has severe use conditions, the electroplating solution contains strong acid and strong alkaline mediums such as sulfuric acid, hydrochloric acid, caustic soda and the like, and electrochemical reaction exists under the electroplating conditions, and common organic hole sealing agents are dissociated and dissolved, so that the hole sealing of the precursor ceramic is considered.
Disclosure of Invention
The utility model provides a precursor conversion ceramic processing device for preparing a submerged roller, which solves the problems that in the prior art, when the device is actually used, the submerged roller of copper foil is used under severe conditions, the electroplating solution contains strong acid and strong alkaline mediums such as sulfuric acid, hydrochloric acid, caustic soda and the like, and electrochemical reaction exists under the electroplating condition, and a common organic hole sealing agent can be dissociated and dissolved, so that the problem of sealing holes with precursor ceramic is considered.
The technical scheme of the utility model is as follows: the precursor conversion ceramic processing device for preparing the submerged roller comprises a bottom plate, wherein a processing box is fixedly arranged at the top of the bottom plate, two placing grooves are formed in the inner bottom wall of the processing box, two hydraulic cylinders are fixedly arranged on the inner bottom wall of the two placing grooves, and a reaction box is fixedly arranged at the output ends of the two hydraulic cylinders;
the inner top wall of the processing box is fixedly provided with two electric push rods, the output ends of the two electric push rods are fixedly provided with heating plates together, and a driving mechanism is arranged in the processing box;
the top fixed mounting of processing case has the heat preservation cover, the inside of heat preservation cover is provided with joint subassembly.
Preferably, the driving mechanism comprises a first cylinder fixedly installed on one side of the inner wall of the processing box, a fixed plate fixedly installed at the output end of the first cylinder, a first groove block rotationally connected with the other side of the fixed plate, a gear motor fixedly installed on the other side of the inner wall of the processing box, a second groove block fixedly connected with the output end of the gear motor, and a submerged roller body arranged on one side of the gear motor.
Preferably, the first groove block and the second groove block are symmetrically arranged, and the submerged roller body is matched with the reaction box.
Preferably, the clamping assembly comprises a driving rod rotatably connected to one side of the heat preservation cover, a first clamping block fixedly connected to one end of the driving rod, a knob fixedly connected to the other end of the driving rod, a second cylinder fixedly installed to the other side of the heat preservation cover, and a second clamping block fixedly connected to the output end of the second cylinder.
Preferably, the first clamping block and the second clamping block are symmetrically arranged, and the output end of the second cylinder extends to the inside of the heat insulation cover.
Preferably, the top fixed mounting of processing case has spouts the box, one side fixed mounting of heat preservation cover has the diaphragm pump, the input of diaphragm pump extends to the inside of heat preservation cover, the output of diaphragm pump with spout fixed connection between the box.
Preferably, a servo motor is fixedly arranged on one side of the heat preservation cover, the output end of the servo motor is fixedly connected with a reciprocating screw rod, the outer side wall of the reciprocating screw rod is in threaded connection with a moving block, and a plasma spray gun body is fixedly arranged at the bottom of the moving block.
Preferably, the front side of the processing box is provided with an opening and closing door, and the front side of the heat preservation cover is provided with a box door.
The working principle and the beneficial effects of the utility model are as follows:
according to the utility model, one end of the submerged roller body to be processed is clamped with the two phases of the groove blocks, the other end of the pair of submerged roller bodies is clamped under the action of the first cylinder, the reaction box is jacked up under the action of the hydraulic cylinder, the bottom of the submerged roller body is soaked in the precursor solution, the submerged roller body is rotated at a constant speed under the action of the reducing motor, the heating plate is used for drying the submerged roller body, the fiber reinforced composite material is obtained by repeating the soaking-cracking process for a plurality of times, the organic hole sealing agent is prevented from being dissociated and dissolved when the submerged roller is used, and the service life of the submerged roller is prolonged.
Drawings
The utility model will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic cross-sectional elevation view of the present utility model;
FIG. 3 is an enlarged schematic view of the structure of FIG. 2A according to the present utility model;
FIG. 4 is a schematic view of a partial perspective structure of the present utility model;
in the figure: 1. a bottom plate; 2. a processing box; 3. a placement groove; 4. a hydraulic cylinder; 5. a reaction cassette; 6. an electric push rod; 7. a heating plate; 8. a driving mechanism; 81. a first cylinder; 82. a fixing plate; 83. groove block I; 84. a speed reducing motor; 85. groove block two; 86. a submerged roller body; 9. a thermal insulation cover; 10. a clamping assembly; 101. a driving rod; 102. a clamping block I; 103. a knob; 104. a second cylinder; 105. a clamping block II; 11. a spray box; 12. a diaphragm pump; 13. a servo motor; 14. a reciprocating screw rod; 15. a moving block; 16. a plasma torch body; 17. an opening/closing door; 18. a box door.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides the following technical solutions, a precursor-converting ceramic processing apparatus for submerged roller preparation: the device comprises a bottom plate 1, wherein a processing box 2 is fixedly arranged at the top of the bottom plate 1, two placing grooves 3 are formed in the inner bottom wall of the processing box 2, two hydraulic cylinders 4 are fixedly arranged on the inner bottom wall of the two placing grooves 3, and a reaction box 5 is fixedly arranged at the output ends of the two hydraulic cylinders 4 together;
the inner top wall of the processing box 2 is fixedly provided with two electric push rods 6, the output ends of the two electric push rods 6 are fixedly provided with heating plates 7 together, and a driving mechanism 8 is arranged in the processing box 2;
the top fixed mounting of processing case 2 has heat preservation cover 9, and the inside of heat preservation cover 9 is provided with joint subassembly 10.
Specifically, the driving mechanism 8 comprises a first cylinder 81 fixedly installed on one side of the inner wall of the processing box 2, a fixed plate 82 fixedly installed at the output end of the first cylinder 81, a first groove block 83 rotatably connected to the other side of the fixed plate 82, a gear motor 84 fixedly installed on the other side of the inner wall of the processing box 2, a second groove block 85 fixedly connected to the output end of the gear motor 84, and a submerged roller body 86 arranged on one side of the gear motor 84, wherein the first groove block 83 and the second groove block 85 are symmetrically arranged, and the submerged roller body 86 is matched with the reaction box 5.
The driving mechanism 8 mainly drives the second groove block 85 to rotate through the gear motor 84, so that the submerged roller body 86 rotates on the fixed plate 82.
Specifically, the clamping assembly 10 comprises a driving rod 101 rotatably connected to one side of the heat insulation cover 9, a first clamping block 102 fixedly connected to one end of the driving rod 101, a knob 103 fixedly connected to the other end of the driving rod 101, a second cylinder 104 fixedly installed on the other side of the heat insulation cover 9, and a second clamping block 105 fixedly connected to the output end of the second cylinder 104, wherein the first clamping block 102 and the second clamping block 105 are symmetrically arranged, and the output end of the second cylinder 104 extends to the inside of the heat insulation cover 9.
The clamping assembly 10 mainly clamps one side of the submerged roller body 86 with the first clamping block 102, clamps the submerged roller body under the action of the second air cylinder 104, rotates the knob 103, and rotates the knob 103 to drive the submerged roller body 86 to rotate.
Specifically, the top fixed mounting of processing case 2 has spouting box 11, and one side fixed mounting of heat preservation cover 9 has diaphragm pump 12, and the input of diaphragm pump 12 extends to the inside of heat preservation cover 9, and the output of diaphragm pump 12 extends to the inside of heat preservation cover 9, and fixed connection is between the output of diaphragm pump 12 and spouting box 11.
The membrane pump 12 can recycle the dropped paint, so that the material waste is saved.
Specifically, a servo motor 13 is fixedly installed on one side of the heat preservation cover 9, a reciprocating screw rod 14 is fixedly connected to the output end of the servo motor 13, a moving block 15 is connected to the outer side wall of the reciprocating screw rod 14 in a threaded mode, and a plasma spray gun body 16 is fixedly installed at the bottom of the moving block 15.
The servo motor 13 drives the reciprocating screw rod 14 to rotate and can drive the moving block 15 to move left and right, so that the plasma spray gun body 16 is driven to heat the surface of the submerged roller body 86.
Specifically, the front side of the processing box 2 is provided with an opening and closing door 17, and the front side of the heat-insulating cover 9 is provided with a box door 18.
The provision of the opening and closing door 17 and the door 18 facilitates access and processing of the submerged roller body 86.
The working principle and the using flow of the utility model are as follows: it should be noted that all electrical equipment of the device is turned on through an external power supply, all parameters are set, one end of a submerged roller body 86 to be processed is clamped with a groove block II 85, the groove block I83 clamps the other end of the submerged roller body 86 under the action of a cylinder I81, a reaction box 5 is jacked up under the action of a hydraulic cylinder 4, the bottom of the submerged roller body 86 is immersed in a precursor solution, uniform rotation is carried out under the action of a reducing motor 84, and the submerged roller body 86 is dried by a heating plate 7;
one side of the dried submerged roller body 86 is clamped with the first clamping block 102, the submerged roller body 86 is clamped under the action of the second air cylinder 104, the knob 103 is rotated, the knob 103 drives the submerged roller body 86 to rotate, paint is sprayed under the action of the bottom spraying box 11, and after the paint spraying is finished, the reciprocating screw rod 14 drives the plasma spray gun body 16 to process the roller surface under the action of the servo motor 13.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (7)
1. The precursor conversion ceramic processing device for preparing the submerged roller comprises a bottom plate (1), and is characterized in that a processing box (2) is fixedly arranged at the top of the bottom plate (1), two placing grooves (3) are formed in the inner bottom wall of the processing box (2), two hydraulic cylinders (4) are fixedly arranged on the inner bottom wall of each of the two placing grooves (3), and a reaction box (5) is fixedly arranged at the output ends of the two hydraulic cylinders (4);
two electric push rods (6) are fixedly arranged on the inner top wall of the processing box (2), heating plates (7) are fixedly arranged at the output ends of the two electric push rods (6) together, and a driving mechanism (8) is arranged in the processing box (2);
the top fixed mounting of processing case (2) has heat preservation cover (9), the inside of heat preservation cover (9) is provided with joint subassembly (10), joint subassembly (10) are in including rotating drive lever (101) of heat preservation cover (9) one side, fixed connection are in fixture block one (102) of drive lever (101) one end, fixed connection are in knob (103) of drive lever (101) other end, fixed mounting be in cylinder two (104) of heat preservation cover (9) opposite side, fixed connection are in fixture block two (105) of cylinder two (104) output.
2. The precursor-converting ceramic processing device for submerged roller preparation according to claim 1, wherein the driving mechanism (8) comprises a first cylinder (81) fixedly installed on one side of the inner wall of the processing box (2), a fixed plate (82) fixedly installed on the output end of the first cylinder (81), a first groove block (83) rotatably connected to the other side of the fixed plate (82), a gear motor (84) fixedly installed on the other side of the inner wall of the processing box (2), a second groove block (85) fixedly connected to the output end of the gear motor (84), and a submerged roller body (86) arranged on one side of the gear motor (84).
3. The precursor-converting ceramic processing apparatus for submerged roller preparation according to claim 2, wherein the first groove block (83) and the second groove block (85) are symmetrically arranged, and the submerged roller body (86) is matched with the reaction box (5).
4. The precursor converting ceramic processing device for submerged roller preparation according to claim 1, wherein the first clamping block (102) and the second clamping block (105) are symmetrically arranged, and the output end of the second cylinder (104) extends to the inside of the heat insulation cover (9).
5. The precursor conversion ceramic processing device for submerged roller preparation according to claim 1, wherein a spraying box (11) is fixedly installed at the top of the processing box (2), a diaphragm pump (12) is fixedly installed at one side of the heat insulation cover (9), the input end of the diaphragm pump (12) extends to the inside of the heat insulation cover (9), the output end of the diaphragm pump (12) extends to the inside of the heat insulation cover (9), and the output end of the diaphragm pump (12) is fixedly connected with the spraying box (11).
6. The precursor conversion ceramic processing device for preparing the submerged roller according to claim 1, wherein a servo motor (13) is fixedly arranged on one side of the heat preservation cover (9), the output end of the servo motor (13) is fixedly connected with a reciprocating screw rod (14), the outer side wall of the reciprocating screw rod (14) is in threaded connection with a moving block (15), and a plasma spray gun body (16) is fixedly arranged at the bottom of the moving block (15).
7. Precursor-converting ceramic processing device for submerged roller preparation according to claim 1, characterized in that the front side of the processing box (2) is provided with an opening and closing door (17), and the front side of the heat-insulating cover (9) is provided with a box door (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321904618.1U CN220550122U (en) | 2023-07-19 | 2023-07-19 | Precursor conversion ceramic processing device for submerged roller preparation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321904618.1U CN220550122U (en) | 2023-07-19 | 2023-07-19 | Precursor conversion ceramic processing device for submerged roller preparation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220550122U true CN220550122U (en) | 2024-03-01 |
Family
ID=90001883
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321904618.1U Active CN220550122U (en) | 2023-07-19 | 2023-07-19 | Precursor conversion ceramic processing device for submerged roller preparation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220550122U (en) |
-
2023
- 2023-07-19 CN CN202321904618.1U patent/CN220550122U/en active Active
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| GR01 | Patent grant |