CN220534524U - Assembled light partition wall composite slat production line - Google Patents
Assembled light partition wall composite slat production line Download PDFInfo
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- CN220534524U CN220534524U CN202322115254.5U CN202322115254U CN220534524U CN 220534524 U CN220534524 U CN 220534524U CN 202322115254 U CN202322115254 U CN 202322115254U CN 220534524 U CN220534524 U CN 220534524U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000005192 partition Methods 0.000 title claims abstract description 17
- 239000002131 composite material Substances 0.000 title claims abstract description 14
- 239000011162 core material Substances 0.000 claims abstract description 31
- 238000003860 storage Methods 0.000 claims abstract description 25
- 238000010009 beating Methods 0.000 claims abstract description 23
- 239000002002 slurry Substances 0.000 claims abstract description 23
- 230000007306 turnover Effects 0.000 claims abstract description 22
- 238000003756 stirring Methods 0.000 claims abstract description 21
- 238000012856 packing Methods 0.000 claims abstract description 13
- 235000013312 flour Nutrition 0.000 claims abstract description 11
- 239000008187 granular material Substances 0.000 claims abstract description 8
- 229920006389 polyphenyl polymer Polymers 0.000 claims abstract description 8
- 238000007580 dry-mixing Methods 0.000 claims abstract description 7
- 238000012423 maintenance Methods 0.000 claims abstract description 5
- 239000010881 fly ash Substances 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 9
- 229910001220 stainless steel Inorganic materials 0.000 claims description 9
- 239000010935 stainless steel Substances 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 8
- 229910052602 gypsum Inorganic materials 0.000 claims description 6
- 239000010440 gypsum Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 229920003225 polyurethane elastomer Polymers 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 8
- 230000009471 action Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Road Paving Machines (AREA)
Abstract
The utility model discloses an assembly type light partition wall composite slat production line, which comprises a batching stirring system, a paving line forming system and a sawing and stacking system, wherein the batching stirring system is connected with the paving line forming system; the batching and stirring system comprises a dry mixing station system, a core material batching plant, a polyphenyl granule storage bin and a flour slurry beating machine; the paving line forming system comprises a paving chain plate machine, side forming, upper pressure forming, a maintenance driving roller way and a paver; the sawing and stacking system comprises a sawing machine, a stacking chain plate conveyor, a stacking panel turnover machine and a packing conveyor. The production line has the advantages of high automation degree, compact structure, large occupied area of a factory building, long production period, high production efficiency, high labor intensity of workers and high practicability.
Description
Technical Field
The utility model relates to the technical field of building material production, in particular to an assembly type light partition wall composite slat production line.
Background
The assembled light partition board is used as a novel wall material, has the characteristics of compression resistance, fracture resistance, impact resistance, fire resistance, moisture resistance, good sound insulation, short construction period and the like, has wide application range, and can meet the requirements of various constructions.
The traditional assembly type light partition wall strip plate production line is characterized in that stirring is carried out on a flat ground through extrusion vibration molding, at present, most production lines for producing assembly type light partition wall plates at home and abroad are carried out one by one in a single layer, the automation degree of the production line is not high, the occupation of factory building area is large, the production period is long, the labor intensity is high, the production efficiency is low, the production cannot be carried out in a short period, and the scale is difficult to form.
Disclosure of Invention
The utility model aims to overcome the technical defects and provide an assembly type light partition wall composite slat production line.
In order to solve the problems, the technical scheme of the utility model is as follows: an assembly type light partition wall composite slat production line comprises a batching stirring system, a paving line forming system and a sawing and stacking system;
the batching and stirring system comprises a dry mixing station system, a core material batching plant, a polyphenyl granule storage bin and a flour slurry beating machine;
the paving line forming system comprises a paving chain plate machine, side forming, upper pressure forming, a maintenance driving roller way and a paver;
the sawing and stacking system comprises a sawing machine, a stacking chain plate conveyor, a stacking panel turnover machine and a packing conveyor.
Further, the production line also comprises a field network type computer control system composed of an industrial computer, a PLC and a batching controller, wherein the field network type computer control system can automatically complete all control functions required by the operation of stirring equipment such as working state control, batching metering, starting process management, shutdown process management and the like of each working link.
Further, the dry mixing station system comprises a fly ash bin, a screw conveyor, a stirrer and a mixture storage bin, wherein the fly ash and the gypsum are uniformly mixed by the stirrer to form beating dry powder and are stored in the mixture storage bin; a core beating machine, a particle mixer and a water supply system are arranged in the core proportioning building; the polyphenyl granule storage bin is used for providing storage of middle core materials for the middle core materials and feeding the materials through a high-pressure centrifugal fan by a feeding machine; the flour pulp beating machine fully and uniformly stirs beating dry powder and water, and then injects the stirred dry powder and water into a belt die at the lower side through a bottom feed opening.
Further, the screw conveyor is used for automatic feeding of the fly ash bin and the mixture storage bin; the water supply system adopts a servo control high-precision gear pump to accurately measure, and the core beating machine is used for evenly stirring the middle core material and then injecting the evenly stirred middle core material into the particle mixer for proportioning and stirring the middle core material of the wallboard.
Further, the paving chain plate machine is a bottom part of the belt mould and is divided into two layers of stainless steel chain plates and PVC belts, and the stirred slurry is completely carried by the paving chain plate machine; the side forming is composed of a side belt, and the belt is provided with corresponding bulges to realize the shape structure of the wallboard; the upper pressing forming is performed to form an upper chain pressing machine, a pressure is applied to the upper surface after the slurry enters to ensure the flatness of the upper surface, and a relatively static moving model is formed by the upper chain pressing machine and the side edge forming; the curing driving roller way is arranged behind the forming section and is used for setting time in the formed wallboard, and the conveying roller adopts the polyurethane rubber covered roller to effectively protect the surface of the wallboard; the paver is divided into bottom slurry paving and surface slurry paving, whether the paver is used or not can be selected according to requirements, and the paver is divided into full-automatic control and manual adjustment.
Further, the stainless steel chain plate layer of the paving chain plate machine provides a supporting function for the belt, and the chain plate is made of stainless steel, so that the flatness of the whole surface can be better ensured; the two sides of the belt of the PVC belt layer are provided with guide bars, and a mold effect is provided for slurry molding; the upper chain pressing machine and the paving chain plate machine have the same structure.
Further, the sawing machine comprises a travelling device, a clamping device and a cutting module, and can cut the formed and solidified wallboard into a required length size; the cut wallboards are picked up by the stacker crane and then are moved to a stacker chain plate conveyor, and are conveyed to a stacker turnover machine through the stacker chain plate conveyor; the stacking plate turnover machine comprises a turnover platform and a traveling ferry vehicle, and can turn over and turn wallboards conveyed in place by the stacking chain plate conveyor so as to be convenient for packing and transportation; the packing conveyor is used for conveying the plate turned over by the plate turnover machine to a designated position, and then carrying away for storage or loading by a forklift.
Compared with the prior art, the utility model has the advantages that: the production line has the advantages of high automation degree, compact structure, large occupied area of a factory building, long production period, high production efficiency, high labor intensity of workers and high practicability.
Drawings
Fig. 1 is a structural diagram of the present utility model.
As shown in the figure: 1. a fly ash bin; 2. a screw conveyor; 3. a stirrer; 4. a mixture storage bin; 5. polyphenyl granule storage bin; 6. a flour slurry beating machine; 7. a core beating machine; 8. a particle mixer; 9. paving a chain plate machine; 10. pressing and forming; 11. maintaining a driving roller way; 12. a spreading machine; 13. a sawing machine; 14. stacking and turning plate machine; 15. and a packing conveyor.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model; all other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, the assembly type light partition wall composite slat production line comprises a batching stirring system, a paving line forming system, a sawing and stacking system and an on-site network type computer control system.
The proportioning and stirring system comprises a dry mixing station system, a core proportioning building, a polyphenyl granule storage bin 5 and a flour slurry beating machine 6, wherein the dry mixing station system comprises a fly ash bin 1, a screw conveyor 2, a stirrer 3 and a mixture storage bin 4, and fly ash and gypsum are uniformly mixed by the stirrer 3 to form beating dry powder and are stored in the mixture storage bin 4; a core beating machine 7, a particle mixer 8 and a water supply system are arranged in the core proportioning building; the polyphenyl granule storage bin 5 provides storage of middle core materials for the middle core materials, and feeds materials through a high-pressure centrifugal fan by a feeding machine; the flour slurry beating machine 6 fully and uniformly stirs beating dry powder and water, and then injects the stirred dry powder and water into a belt die at the lower side through a bottom feed opening, and the screw conveyor 2 is used for automatic feeding of the fly ash bin 1 and the mixture storage bin 4; the water supply system adopts a servo control high-precision gear pump for accurate measurement, and the core beating machine 7 evenly stirs the middle core material and then injects the mixture into the particle mixer 8 for proportioning and stirring the middle core material of the wallboard.
The paving line forming system comprises a paving chain plate machine 9, side edge forming, upper pressure forming 10, a maintenance driving roller way 11 and a paver 12, wherein the paving chain plate machine 9 is a bottom part of a belt die and is divided into two layers of a stainless steel chain plate and a PVC belt, and the stirred slurry is completely borne by the paving chain plate machine 9; the side forming is composed of a side belt, and the belt is provided with corresponding bulges to realize the shape structure of the wallboard; the upper press forming 10 is an upper chain plate press, a pressure is applied to the upper surface after the slurry enters to ensure the flatness of the upper surface, and a relatively static moving model is formed by the upper press forming 10, the paving chain plate press 9 and the side edges; the curing driving roller way 11 is arranged behind the forming section and is used for giving a solidification time to the inside of the formed wallboard, and the conveying roller adopts a polyurethane rubber covered roller to effectively protect the surface of the wallboard; the paver 12 is divided into bottom slurry paving and surface slurry paving, whether the paver 12 is used or not can be selected according to requirements, the paver 12 is divided into full-automatic control and manual adjustment, a stainless steel chain plate layer of the paving chain plate machine 9 provides a supporting function for a belt, and the chain plate is made of stainless steel, so that the flatness of the whole surface can be better ensured; the two sides of the belt of the PVC belt layer are provided with guide bars, and a mold effect is provided for slurry molding; the upper chain pressing machine and the paving chain pressing machine 9 have the same structure.
The sawing and stacking system comprises a sawing machine 13, a stacker crane, a stacking chain plate conveyor, a stacking plate turnover machine 14 and a packing conveyor 15, wherein the sawing machine 13 comprises a travelling device, a clamping device and a cutting module, and can cut a formed and solidified wallboard into a required length size; the cut wallboards are picked up by the stacker crane and then are moved to a stacker chain plate conveyor, and are conveyed to a stacker turnover machine through the stacker chain plate conveyor; the stacking plate turnover machine 14 comprises a turnover platform and a traveling ferry vehicle, and can turn over and turn wallboards conveyed in place by a stacking chain plate conveyor so as to be convenient for packing and transportation; the packing conveyor 15 is used for conveying the plate materials turned over by the plate turnover machine to a designated position, and then carrying away for storage or loading by a forklift.
In specific use, the fly ash in the fly ash bin 1 is conveyed into the stirrer 3 through the screw conveyor 2, meanwhile, the gypsum is synchronously conveyed into the stirrer 3 through the gypsum unloader, the fly ash and the gypsum are uniformly mixed through the stirrer 3 to form beating dry powder and are conveyed into the mixed material storage bin 4 through the screw conveyor 2, the beating dry powder and water are fully and uniformly stirred by the flour pulp beater 6 and then are injected into a belt mould at the lower side through a bottom feed opening to form bottom pulp, the bottom pulp is paved by the practical paver 12 or manually, the middle core material is uniformly stirred by the core material beater 7 and then is injected into the particle mixer 8 to be proportioned and stirred by the wallboard middle core material, then the middle layer is formed by conveying the middle layer into the belt mould, and the pulp is conveyed again to the belt mould by the flour pulp beater 6 to form the flour pulp; the shape structure of the wallboard can be realized through side edge forming, upper pressure forming 10 and a maintenance driving roller way 11, the flatness of the upper surface is ensured, and the internal solidification time of the wallboard can be given, so that the wallboard is fully solidified; the formed and solidified wallboard can be cut into a required length size through the sawing machine 13, the cut wallboard is picked up by the stacking machine and then is moved to the stacking chain plate conveyor, the wallboard is conveyed to the stacking turnover machine through the stacking chain plate conveyor, the wallboard conveyed in place by the stacking turnover machine 14 can be turned and turned so as to be convenient for packing and transporting, and the packing conveyor 15 has the function of conveying the board turned by the turnover machine to a designated position and then conveying the board to be stored or loaded by a forklift.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
The utility model and its embodiments have been described above with no limitation, and the actual construction is not limited to the embodiments of the utility model as shown in the drawings. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present utility model.
Claims (7)
1. The utility model provides an assembled light partition wall composite strip board production line which characterized in that: the device comprises a batching stirring system, a paving line forming system and a sawing and stacking system;
the batching and stirring system comprises a dry mixing station system, a core material batching plant, a polyphenyl granule storage bin and a flour slurry beating machine;
the paving line forming system comprises a paving chain plate machine, side forming, upper pressure forming, a maintenance driving roller way and a paver;
the sawing and stacking system comprises a sawing machine, a stacking chain plate conveyor, a stacking panel turnover machine and a packing conveyor.
2. The assembly type light partition wall composite slat production line according to claim 1, wherein: the system also comprises a field network type computer control system which consists of an industrial computer, a PLC and a batching controller, wherein the field network type computer control system can automatically complete all control functions required by the operation of stirring equipment such as working state control, batching metering, startup process management, shutdown process management and the like of each working link.
3. The assembly type light partition wall composite slat production line according to claim 1, wherein: the dry mixing station system comprises a fly ash bin, a screw conveyor, a stirrer and a mixture storage bin, wherein the fly ash and the gypsum are uniformly mixed by the stirrer to form beating dry powder and are stored in the mixture storage bin; a core beating machine, a particle mixer and a water supply system are arranged in the core proportioning building; the polyphenyl granule storage bin is used for providing storage of middle core materials for the middle core materials and feeding the materials through a high-pressure centrifugal fan by a feeding machine; the flour pulp beating machine fully and uniformly stirs beating dry powder and water, and then injects the stirred dry powder and water into a belt die at the lower side through a bottom feed opening.
4. A fabricated lightweight partition composite board production line as recited in claim 3, wherein: the screw conveyor is used for automatic feeding of the fly ash bin and the mixture storage bin; the water supply system adopts a servo control high-precision gear pump to accurately measure, and the core beating machine is used for evenly stirring the middle core material and then injecting the evenly stirred middle core material into the particle mixer for proportioning and stirring the middle core material of the wallboard.
5. The assembly type light partition wall composite slat production line according to claim 1, wherein: the pavement chain plate machine is a bottom part of the belt mold and is divided into two layers of stainless steel chain plates and PVC belts, and the stirred slurry is completely carried by the pavement chain plate machine; the side forming is composed of a side belt, and the belt is provided with corresponding bulges to realize the shape structure of the wallboard; the upper pressing forming is performed to form an upper chain pressing machine, a pressure is applied to the upper surface after the slurry enters to ensure the flatness of the upper surface, and a relatively static moving model is formed by the upper chain pressing machine and the side edge forming; the curing driving roller way is arranged behind the forming section and is used for setting time in the formed wallboard, and the conveying roller adopts the polyurethane rubber covered roller to effectively protect the surface of the wallboard; the method is divided into bottom slurry paving and surface slurry paving, whether the bottom slurry paving and the surface slurry paving are used or not can be selected according to requirements, and the paver is divided into full-automatic control and manual adjustment.
6. The assembly type light partition wall composite slat production line according to claim 5, wherein: the stainless steel chain plate layer of the paving chain plate machine provides a supporting function for the belt, and the chain plate is made of stainless steel, so that the flatness of the whole surface can be better ensured; the two sides of the belt of the PVC belt layer are provided with guide bars, and a mold effect is provided for slurry molding; the upper chain pressing machine and the paving chain plate machine have the same structure.
7. The assembly type light partition wall composite slat production line according to claim 1, wherein: the sawing machine comprises a travelling device, a clamping device and a cutting module, and can cut the formed and solidified wallboard into a required length size; the cut wallboards are picked up by the stacker crane and then are moved to a stacker chain plate conveyor, and are conveyed to a stacker turnover machine through the stacker chain plate conveyor; the stacking plate turnover machine comprises a turnover platform and a traveling ferry vehicle, and can turn over and turn wallboards conveyed in place by the stacking chain plate conveyor so as to be convenient for packing and transportation; the packing conveyor is used for conveying the plate turned over by the plate turnover machine to a designated position, and then carrying away for storage or loading by a forklift.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322115254.5U CN220534524U (en) | 2023-08-08 | 2023-08-08 | Assembled light partition wall composite slat production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322115254.5U CN220534524U (en) | 2023-08-08 | 2023-08-08 | Assembled light partition wall composite slat production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220534524U true CN220534524U (en) | 2024-02-27 |
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ID=89969484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322115254.5U Active CN220534524U (en) | 2023-08-08 | 2023-08-08 | Assembled light partition wall composite slat production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220534524U (en) |
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2023
- 2023-08-08 CN CN202322115254.5U patent/CN220534524U/en active Active
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