CN220533753U - Waste collection device for production and processing of fused zirconia corundum bricks - Google Patents
Waste collection device for production and processing of fused zirconia corundum bricks Download PDFInfo
- Publication number
- CN220533753U CN220533753U CN202322231878.3U CN202322231878U CN220533753U CN 220533753 U CN220533753 U CN 220533753U CN 202322231878 U CN202322231878 U CN 202322231878U CN 220533753 U CN220533753 U CN 220533753U
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- CN
- China
- Prior art keywords
- rollers
- roller
- processing
- waste
- collection device
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- 239000002699 waste material Substances 0.000 title claims abstract description 46
- 239000011449 brick Substances 0.000 title claims abstract description 15
- 229910052593 corundum Inorganic materials 0.000 title claims abstract description 15
- 239000010431 corundum Substances 0.000 title claims abstract description 15
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 title claims description 18
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000003754 machining Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
The utility model relates to a waste collection device for producing and processing fused zirconia-corundum bricks, which effectively solves the problem of unstable work price clamping of the zirconia-corundum brick waste collection device; the technical scheme includes that the machine frame is provided with a plurality of horizontal rollers, the rollers are arranged side by side at equal heights, the machine frame is provided with a waste bin positioned below the rollers, a group of bristles arranged along the axial direction are fixed on the outer wall of each roller, and the bristles can brush the outer wall of the adjacent roller mutually in the rotating process of the rollers; the clamping mechanism is arranged above the frame and comprises two horizontal hydraulic cylinders which are symmetrically arranged left and right, the extending ends of the two hydraulic cylinders are opposite, and a clamping plate is fixed on the extending end of the hydraulic cylinder; the machine frame is provided with a cutter unit positioned above the roller, the cutter unit consists of a clamp and a cutter head, and the cutter head can be replaced; the utility model automatically collects the waste materials and simultaneously keeps the bottom bearing of the workpiece, so that the workpiece is kept stable in the processing process.
Description
Technical Field
The utility model relates to the field of zirconia-corundum brick processing, in particular to a waste collection device for producing and processing an electric fused zirconia-corundum brick.
Background
After casting and forming, the electro-fused zirconia corundum brick needs to be subjected to machining operations such as cutting, drilling, polishing and the like, and powder, waste materials and the like generated in machining are scattered on a workbench generally, and are cleaned and collected after machining is finished; the utility model patent of application number 202121977913.0 provides a zirconia corundum brick processingequipment of automatic collection waste material, it has abandoned the workstation, unsettled centre gripping of work piece through controlling two splint, and the below establishes the waste material case, and the waste material of processing directly falls into the waste material case, but, processing operations such as drilling, cutting, polishing, the cutter all has forward pressure to the work piece, under the condition that does not bear the weight of the workstation, is fixed by clamping friction alone, and the work piece is poor in by the course of working stability, appears shifting or drop accident easily.
Disclosure of Invention
The utility model provides a waste collection device for producing and processing an electric fused zirconia-corundum brick, which is used for solving the problem of unstable work price clamping of the zirconia-corundum brick waste collection device.
The technical scheme includes that the machine frame is provided with a plurality of horizontal rollers, the axes of the rollers are in the front-back direction, the rollers are arranged side by side at equal heights, spaces are reserved between the adjacent rollers, and the machine frame is provided with a waste box below the rollers; the rollers can rotate, a group of bristles which are axially arranged are fixed on the outer wall of each roller, and the bristles can brush the outer wall of the adjacent roller mutually in the rotating process of the rollers; the clamping mechanism is arranged above the frame and comprises two horizontal hydraulic cylinders which are symmetrically arranged left and right, the extending ends of the two hydraulic cylinders are opposite, and a clamping plate is fixed on the extending end of the hydraulic cylinder; the machine frame is provided with a cutter unit positioned above the roller, the cutter unit consists of a clamp and a cutter head, and the cutter head can be replaced.
A chain wheel is arranged at the end part of each roller, all the chain wheels are connected through a chain, and one roller is connected with a driving motor.
The outer wall of each roller is fixed with a plurality of later deflector rods, the deflector rods are uniformly distributed along the axial direction of the roller, and the deflector rods 11 are soft bendable sponge rods or hollow rubber skin rods.
The deflector rod is hidden in the brush hair.
The lower part of the waste bin is provided with a horizontal bearing plate fixed on the frame, and the waste bin is placed on the bearing plate in a drawer mode.
The utility model automatically collects the waste materials and simultaneously keeps the bottom bearing of the workpiece, so that the workpiece is kept stable in the processing process.
Drawings
Fig. 1 is a front view of the present utility model.
Fig. 2 is a front cross-sectional view of the present utility model during processing.
FIG. 3 is a front cross-sectional view of the drum of the present utility model as it rotates.
Fig. 4 is a left side view of the roll.
Detailed Description
The utility model comprises a frame 1, wherein a plurality of horizontal rollers 2 are arranged on the frame 1, the axes of the rollers 2 are arranged in parallel along the front-back direction, the rollers 2 are arranged at equal heights and are spaced apart from each other, the rollers 2 form a bearing table surface with gaps, a workpiece to be processed is placed on the rollers 2, and processing waste can fall from the gaps of the rollers 2; the frame 1 is provided with a waste bin 3 positioned below the roller 2, and waste falling from a gap of the roller 2 falls into the waste bin 3; the rollers 2 can rotate, a group of bristles 4 which are axially arranged are fixed on the outer wall of each roller 2, and the bristles 4 can brush the outer wall of the adjacent roller 2 mutually in the rotating process of the rollers 2, so that the processing dust adhered on the outer wall of the roller 2 is cleaned; the clamping mechanism is arranged above the frame 1 and comprises two horizontal hydraulic cylinders 5 which are symmetrically arranged left and right, the extending ends of the two hydraulic cylinders 5 are opposite, a clamping plate 6 is fixed on the extending end of the hydraulic cylinder 5, and after a workpiece is placed on the roller 2, the two hydraulic cylinders 5 drive the clamping plate 6 to clamp the workpiece; the machine frame 1 is provided with a cutter unit above the roller 2, the cutter unit consists of a clamp 7 and a cutter head 8, the cutter head 8 can be replaced, and the cutter head 8 is usually a common processing cutter such as a drill bit, a milling cutter, a grinding cutter and the like.
A chain wheel 9 is arranged at the end part of each roller 2, all the chain wheels 9 are connected through a chain 10, one roller 2 is connected with a driving motor, and the driving motor drives the left roller 2 and the right roller 2 to rotate through the chain 10 when being started.
A plurality of deflector rods 11 are fixed on the outer wall of each roller 2, the deflector rods 11 are uniformly distributed along the axial direction of the rollers 2, when larger waste cannot fall from gaps of the rollers 2, the deflector rods 11 can improve the bearing capacity of bristles 4, and the rollers 2 rotate the deflector rods 11 together with the bristles 4 to continuously stir the large waste leftwards or rightwards until the large waste falls into a waste box 3 from the outer side of the roller 2 at the leftmost side or the rightmost side; the deflector rod 11 is a soft bendable sponge rod or a hollow rubber rod, and when the deflector rod rotates from top to bottom along with the roller, large scraps which cannot leak down through a gap can be bent and passed over.
The deflector rod 11 is hidden in the brush hair 4, and when a workpiece is processed, the brush hair 4 and the deflector rod 11 are positioned right below the roller 2, so that gap blanking of the roller 2 is not affected.
A horizontal bearing plate 12 fixed on the frame 1 is arranged below the waste bin 3, the waste bin 3 is placed on the bearing plate 12 in a drawer mode, and the waste bin 3 can be extracted for dumping.
When the utility model is used, a workpiece with processing is placed on a plurality of rollers 2, the rollers 2 bear the workpiece, then two hydraulic cylinders 5 are started to clamp the workpiece from the left side and the right side, and a cutter unit can process the workpiece; in the processing process, all rollers 2 are in a static state, bristles 4 and a deflector rod 11 are positioned at the lowest part of the rollers 2, and powder and crushed aggregates generated by processing fall into a waste box 3 through gaps among the rollers 2; after the processing is finished, the workpiece is taken down, the driving motor of the rollers 2 is started, all the rollers 2 start to rotate in the same direction, the bristles 4 on the adjacent rollers 2 brush the surfaces of the rollers 2 mutually to remove the adhered powder, and meanwhile, the deflector rod 11 continuously dials the large waste which cannot fall from the gap leftwards or rightwards until the large waste falls into the waste box 3 from the outer side of the leftmost or rightmost roller 2.
When the waste bin 3 needs to be cleaned, the waste bin 3 is drawn out to be poured.
According to the utility model, the rollers 2 are arranged side by side at intervals to bear workpieces, so that the workpieces can stably bear the pressure of a cutter in the process of being processed, and waste materials can fall into the waste material box 3 from gaps of the rollers 2 to be automatically collected; after the processing is finished, the roller 2 rotates, the surface of the roller 2 can be cleaned, and large materials which cannot fall down are shifted to the edge and fall into the waste box 3, so that the automatic collection of waste materials and the automatic cleaning of the roller 2 are realized.
Claims (5)
1. The waste collection device for the production and processing of the fused zirconia corundum bricks comprises a frame (1) and is characterized in that a plurality of horizontal rollers (2) are arranged on the frame (1), the axes of the rollers (2) are in the front-back direction, the rollers (2) are arranged side by side at equal heights, the space is reserved between the adjacent rollers (2), and a waste box (3) positioned below the rollers (2) is arranged on the frame (1); the rollers (2) can rotate, a group of bristles (4) which are axially arranged are fixed on the outer wall of each roller (2), and the bristles (4) can brush against the outer wall of the adjacent roller (2) in the rotating process of the rollers (2); a clamping mechanism is arranged above the frame (1), the clamping mechanism comprises two horizontal hydraulic cylinders (5) which are symmetrically arranged left and right, the extending ends of the two hydraulic cylinders (5) are opposite, and a clamping plate (6) is fixed on the extending end of the hydraulic cylinder (5); the machine frame (1) is provided with a cutter unit positioned above the roller (2), the cutter unit consists of a clamp (7) and a cutter head (8), and the cutter head (8) can be replaced.
2. Waste collection device for producing and processing fused zirconia corundum bricks according to claim 1, characterized in that a sprocket (9) is installed at the end of each roller (2), all sprockets (9) are connected through a chain (10), and one roller (2) is connected with a driving motor.
3. The waste collection device for producing and processing the fused zirconia corundum brick according to claim 1, wherein a plurality of driving levers (11) are fixed on the outer wall of each roller (2), the driving levers (11) are uniformly distributed along the axial direction of the roller (2), and the driving levers (11) are soft bendable sponge rods or hollow rubber rods.
4. A scrap collecting device for manufacturing and processing an electro-fused zirconia corundum brick according to claim 3, characterized in that the deflector rod (11) is hidden in the brush hair (4).
5. Waste collection device for producing and processing fused zirconia corundum bricks according to claim 1, characterized in that a horizontal bearing plate (12) fixed on a frame (1) is arranged below the waste box (3), and the waste box (3) is placed on the bearing plate (12) in the form of a drawer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322231878.3U CN220533753U (en) | 2023-08-18 | 2023-08-18 | Waste collection device for production and processing of fused zirconia corundum bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322231878.3U CN220533753U (en) | 2023-08-18 | 2023-08-18 | Waste collection device for production and processing of fused zirconia corundum bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220533753U true CN220533753U (en) | 2024-02-27 |
Family
ID=89968622
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322231878.3U Active CN220533753U (en) | 2023-08-18 | 2023-08-18 | Waste collection device for production and processing of fused zirconia corundum bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220533753U (en) |
-
2023
- 2023-08-18 CN CN202322231878.3U patent/CN220533753U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |