CN111890599A - Rubber product recycling treatment system and recycling treatment process - Google Patents
Rubber product recycling treatment system and recycling treatment process Download PDFInfo
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- CN111890599A CN111890599A CN202010784526.9A CN202010784526A CN111890599A CN 111890599 A CN111890599 A CN 111890599A CN 202010784526 A CN202010784526 A CN 202010784526A CN 111890599 A CN111890599 A CN 111890599A
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- cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B2017/001—Pretreating the materials before recovery
- B29B2017/0015—Washing, rinsing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B2017/001—Pretreating the materials before recovery
- B29B2017/0021—Dividing in large parts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Tires In General (AREA)
Abstract
The invention relates to a rubber product recycling treatment system and a recycling treatment process, which comprise a base, a bidirectional cylinder, a cleaning mechanism, a limiting mechanism and a cutting mechanism, wherein the base is provided with a mounting groove, the bidirectional cylinder is mounted in the mounting groove, the cleaning mechanism is mounted on the left side and the right side of the bidirectional cylinder, the cleaning mechanism is connected with the base in a sliding fit manner, the limiting mechanism is mounted in the middle of the upper end surface of the base, and the cutting mechanism is mounted at the upper end of the limiting mechanism; the invention can solve the problems existing in the prior manual cleaning of the waste bicycle tire and the cutting process by using a tire cutting machine: granular articles such as small stones and the like clamped between grains on the waste bicycle tire are difficult to remove, so that the subsequently melted rubber contains impurities; the tire cutting machine can only cut larger blocks when the waste bicycle tire is cut into blocks, so that the melting efficiency of the waste bicycle tire is reduced, the conversion rate of the waste bicycle tire into rubber is reduced, and the like.
Description
Technical Field
The invention relates to the field of rubber product recycling, in particular to a recycling treatment system and a recycling treatment process for a rubber product.
Background
The rubber products refer to activities for producing various rubber products by taking natural and synthetic rubber as raw materials, and also comprise rubber products produced by recycling waste rubber, the common shared bicycle tire in life is the rubber product, and the waste bicycle tire usually needs to be cleaned, cut up, melted and the like when being recycled;
in the prior art, a waste bicycle tire is usually placed in a container with water, then the waste bicycle tire is cleaned by manually holding a sanitary appliance with a brush, and the bicycle tire is cut into blocks by a tire cutting machine after the cleaning is finished; however, the following problems are generally encountered in manually cleaning the discarded bicycle tires and in cutting them using a tire cutting machine:
1. when the waste bicycle tire is manually cleaned, the granular articles such as small stones and the like clamped between the grains on the waste bicycle tire are generally difficult to remove, and the granular articles such as small stones and the like clamped between the grains on the waste bicycle tire can cause impurities in subsequently melted rubber, so that the quality of the melted rubber of the waste bicycle tire is reduced;
2. tire cutting machines typically cut scrap bicycle tires into larger pieces, which, however, reduce the efficiency of subsequent melting and conversion of the scrap bicycle tires into rubber.
Disclosure of Invention
In order to solve the problems, the invention provides a rubber product recycling and reusing treatment system which comprises a base, a bidirectional cylinder, a cleaning mechanism, a limiting mechanism and a cutting mechanism, wherein a mounting groove is formed in the base; the manual cleaning device can remove granular articles such as small stones and the like clamped between lines on the waste bicycle tire which is manually cleaned, and can also cut the waste bicycle tire into strips, so that the waste bicycle tire can be cut into smaller blocks in the subsequent cutting process; firstly, placing the waste bicycle tire on a cutting mechanism, removing small stone granular articles clamped between grains on the waste bicycle tire through a cleaning mechanism, and cutting the waste bicycle tire through the matching of a limiting mechanism and the cutting mechanism; by removing small stone objects clamped between the grains on the waste bicycle tire, impurities in the melted rubber of the waste bicycle tire can be avoided, so that the quality of the melted rubber of the waste bicycle tire is improved; the waste bicycle tire is cut into strips, so that the waste bicycle tire can be cut into smaller blocks in the subsequent cutting process, the efficiency of melting the waste bicycle tire in the subsequent process is improved, and the conversion rate of the waste bicycle tire into rubber is increased.
The cleaning mechanism comprises a T-shaped plate, a cleaning motor, a supporting shaft, a driving gear, a circular nail plate, a first driven gear, a cleaning circular plate, a conical nail and a cleaning circular nail, the T-shaped plate is arranged on the left side and the right side of the bidirectional cylinder, the T-shaped plate is connected with the base in a sliding fit mode, the T-shaped plate is of a T-shaped structure with an over-out opening, a motor shaft hole and a circular hole are sequentially formed in the T-shaped plate from inside to outside, the cleaning motor is arranged on the T-shaped plate, the cleaning motor output shaft is connected with the motor shaft hole through a bearing, the supporting shaft is arranged on the T-shaped plate and positioned outside the cleaning motor and connected with the circular hole through a bearing, the driving gear and the circular nail plate are sequentially arranged on the cleaning motor output shaft from bottom to top, the first driven gear and the cleaning circular plate are sequentially arranged on the supporting shaft, conical nails are uniformly arranged on the outer side surface of the circular nail plate in a detachable mode, and cleaning circular nails are uniformly arranged on the outer side surface of the cleaning plate in a detachable mode;
when the waste bicycle tire cutting machine works, after the waste bicycle tire is placed on the cutting mechanism, the waste bicycle tire is positioned between the circular nail plate and the cleaning circular plate, then the two-way cylinder can drive the T-shaped plate to move outwards, so that the cleaning motor, the supporting shaft, the driving gear, the first driven gear, the circular nail plate, the cleaning circular plate, the conical nail and the cleaning circular nail can synchronously move outwards under the driving of the T-shaped plate, the circular nail plate can drive the waste bicycle tire to be pulled towards the left side and the right side, the conical nail can be pricked into the inner side surface of the waste bicycle tire, the waste bicycle tire can be deformed by pulling the waste bicycle tire, and therefore small stone granular articles clamped in grains on the waste bicycle tire can more easily fall off, and then the driving gear and the circular nail plate can be driven to rotate by the rotation of the output shaft of the cleaning motor, the round nail plate can drive the waste bicycle tire to rotate by pricking a conical nail on the inner side face of the waste bicycle tire in the rotating process, the first driven gear and the cleaning circular plate can rotate in the opposite direction to the driving gear in the rotating process of the driving gear, so that the cleaning circular nail can clean the outer side face of the waste bicycle tire, and small stone granular objects clamped between the deformed waste bicycle tire grains can be removed by the cleaning circular nail; the small stone articles clamped between the lines on the waste bicycle tire are removed, so that impurities in the melted rubber of the waste bicycle tire can be avoided, and the quality of the melted rubber of the waste bicycle tire is improved.
The limiting mechanism comprises a motor base plate, a rotating motor, a circular plate, a double-thread screw, a first mounting block and a limiting block, wherein the motor base plate is mounted on the rear side face of the base, the rotating motor is mounted on the upper end face of the motor base plate through a motor base, the double-thread screw is mounted on a rotating motor output shaft through the circular plate, the thread directions of the front side and the rear side of the double-thread screw are opposite, the front side and the rear side of the double-thread screw are mounted on the upper end face of the base through the first mounting block, the limiting block is symmetrically mounted on the outer side face of the double-thread screw in a thread fit mode, and the limiting block is connected with;
when the cleaning mechanism cleans the waste bicycle tire, the rotating motor output shaft can rotate through the double-thread lead screw driven by the circular plate, the double-thread lead screw can drive the limiting block to move inwards in a synchronous manner through a thread fit mode in the rotating process, the limiting block can limit the front side and the rear side of the waste bicycle tire under the action of the cutting mechanism, the limiting mechanism can enable the waste bicycle tire to rotate more stably under the driving of the cleaning mechanism, and when the cutting mechanism cuts the waste bicycle tire, the limiting block can also bear the cutting mechanism.
The cutting mechanism comprises a bearing block, a cylinder bottom plate, an adjusting cylinder, a rack, a second driven gear, a cutter rod, a second mounting block, a cutter plate and a cutter, wherein the bearing block is mounted in the middle of the double-thread lead screw in a rotation fit mode, the lower end face of the bearing block is mounted on the upper end face of the base, the adjusting cylinder is mounted on the upper end face of the bearing block through the cylinder bottom plate, the rack is mounted at the output end of the adjusting cylinder, the second driven gear is connected above the rack in a meshing mode, the cutter rod is mounted on the inner side of the second driven gear, the second mounting blocks are mounted on the front side and the rear side of the cutter rod through bearings, the second mounting blocks are mounted on the upper end face of the bearing block, the cutter plates of a round cake-shaped structure are arranged at the front end;
when the cleaning mechanism finishes cleaning among the grains on the waste bicycle tire, the limiting mechanism drives the front side and the rear side of the waste bicycle tire to move inwards to the outer side of the cutter plate, the adjusting cylinder can drive the second driven gear and the cutter rod to rotate through the rack, so that the outer side of the cutter plate is attached to the inner wall of the waste bicycle tire, the cutter can be inserted into the inner wall of the waste bicycle tire, and the waste bicycle tire is cut into strips by the cutter under the driving rotation action of the cleaning mechanism; the waste bicycle tire is cut into strips, so that the waste bicycle tire can be cut into smaller blocks in the subsequent cutting process, the efficiency of melting the waste bicycle tire in the subsequent process is improved, and the conversion rate of the waste bicycle tire into rubber is increased.
As a preferred technical scheme, the inner sides of the limiting blocks are provided with arc-shaped grooves, the shapes of the arc-shaped grooves correspond to the shapes of the cutter plates, steel balls are uniformly arranged on the inner walls of the arc-shaped grooves in a rotating fit mode, and the steel balls and the cutters are arranged in a staggered mode; when the waste bicycle tire is driven by the cleaning mechanism to rotate, the arc-shaped groove can limit the waste bicycle tire, and the steel balls in the arc-shaped groove can reduce the friction force between the waste bicycle tire and the limiting block.
As a preferred technical scheme of the invention, an elliptical groove is formed on the inner wall of the mounting groove on the base, an elliptical bulge corresponding to the elliptical groove is arranged on the outer side of the T-shaped plate, and the elliptical bulge is positioned in the elliptical groove; when the T-shaped plate moves under the action of the bidirectional cylinder during specific work, the elliptical bulge in the elliptical groove can enable the T-shaped plate to move more stably.
As a preferred technical scheme of the invention, the length of the cleaning round nails at the upper end and the lower end of the outer side of the cleaning plate is greater than that of the cleaning round nails positioned in the middle of the cleaning plate; during specific work, the different lengths of the cleaning round nails can be attached to the outer side face of the waste bicycle tire, so that the cleaning effect of the cleaning round nails on the waste bicycle tire between the lines is improved.
As a preferred technical scheme of the invention, rolling wheels are uniformly arranged on the lower end face of the limiting block in a rotating fit manner; when the limiting block moves along with the rotation of the double-thread screw rod during specific work, the friction force between the limiting block and the upper end face of the base can be reduced by the rolling wheel located on the lower end face of the limiting block.
As a preferred technical scheme of the invention, a T-shaped groove is formed on the upper end face of the bearing block, a T-shaped bulge is arranged on the lower end face of the rack, and the T-shaped bulge is positioned in the T-shaped groove; when the adjusting cylinder drives the rack to move, the T-shaped groove can guide the T-shaped protrusion in the T-shaped groove, and the T-shaped protrusion in the T-shaped groove can enable the rack to move more stably.
The invention has the beneficial effects that:
the invention can solve the following problems commonly existing in the prior art when the waste bicycle tire is manually cleaned and the tire cutting machine is used for cutting: a. when the waste bicycle tire is manually cleaned, the granular articles such as small stones and the like clamped between the grains on the waste bicycle tire are generally difficult to remove, and the granular articles such as small stones and the like clamped between the grains on the waste bicycle tire can cause impurities in subsequently melted rubber, so that the quality of the melted rubber of the waste bicycle tire is reduced; b. tire cutting machines typically cut scrap bicycle tires into larger pieces, which, however, reduce the efficiency of subsequent melting and conversion of the scrap bicycle tires into rubber. The present invention can effectively solve the above problems;
the cleaning mechanism can be used for removing small stone objects clamped between the lines on the waste bicycle tire, so that impurities in the melted rubber of the waste bicycle tire are avoided, and the quality of the melted rubber of the waste bicycle tire is improved;
the cutting mechanism and the limiting mechanism are matched for use, so that the waste bicycle tire can be cut into strips, and the waste bicycle tire can be cut into smaller blocks in the subsequent cutting process through the cutting of the waste bicycle tire, so that the efficiency of melting the waste bicycle tire in the subsequent process is improved, and the conversion rate of the waste bicycle tire into rubber is increased.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention in conjunction with a bicycle tire;
FIG. 2 is a schematic structural view between the limiting mechanism and the base of the present invention;
FIG. 3 is a schematic view of the cutting mechanism of the present invention;
FIG. 4 is a schematic view of the cleaning mechanism of the present invention in a configuration with the base, bi-directional cylinder, bearing block and bicycle tire;
FIG. 5 is a schematic view of the structure between the T-shaped plate and the base of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 5, a rubber product recycling treatment system comprises a base 1, a bidirectional cylinder 2, a cleaning mechanism 3, a limiting mechanism 4 and a cutting mechanism 5, wherein a mounting groove is formed in the base 1, the bidirectional cylinder 2 is mounted in the mounting groove, the cleaning mechanisms 3 are mounted on the left side and the right side of the bidirectional cylinder 2, the cleaning mechanisms 3 are connected with the base 1 in a sliding fit manner, the limiting mechanism 4 is mounted in the middle of the upper end face of the base 1, and the cutting mechanism 5 is mounted at the upper end of the limiting mechanism 4; the manual cleaning device can remove granular articles such as small stones and the like clamped between lines on the waste bicycle tire which is manually cleaned, and can also cut the waste bicycle tire into strips, so that the waste bicycle tire can be cut into smaller blocks in the subsequent cutting process; firstly, placing the waste bicycle tire on a cutting mechanism 5, removing small stone granular articles clamped between grains on the waste bicycle tire through a cleaning mechanism 3, and cutting the waste bicycle tire through the matching of a limiting mechanism 4 and the cutting mechanism 5; by removing small stone objects clamped between the grains on the waste bicycle tire, impurities in the melted rubber of the waste bicycle tire can be avoided, so that the quality of the melted rubber of the waste bicycle tire is improved; the waste bicycle tire is cut into strips, so that the waste bicycle tire can be cut into smaller blocks in the subsequent cutting process, the efficiency of melting the waste bicycle tire in the subsequent process is improved, and the conversion rate of the waste bicycle tire into rubber is increased.
The cutting mechanism 5 comprises a bearing block 51, a cylinder bottom plate 52, an adjusting cylinder 53, a rack 54, a second driven gear 55, a cutting knife rod 56, a second mounting block 57, a cutting knife plate 58 and a cutting knife 59, the bearing block 51 is mounted in the middle of the double-thread screw 44 in a rotating fit manner, the lower end face of a bearing block 51 is arranged on the upper end face of the base 1, an adjusting cylinder 53 is arranged on the upper end face of the bearing block 51 through a cylinder bottom plate 52, a rack 54 is arranged at the output end of the adjusting cylinder 53, a second driven gear 55 is connected above the rack 54 in a meshing mode, a cutter bar 56 is arranged on the inner side of the second driven gear 55, second mounting blocks 57 are arranged on the front side and the rear side of the cutter bar 56 through bearings, the second mounting blocks 57 are arranged on the upper end face of the bearing block 51, cutter plates 58 of a disk-shaped structure are arranged at the front end and the rear end of the cutter bar 56, and cutters 59 are uniformly arranged on the outer side face;
when the waste bicycle tire cleaning device works, firstly, a waste bicycle tire is placed on the bearing block 51, then, the cleaning mechanism 3 is used for cleaning the lines on the waste bicycle tire, after the cleaning mechanism 3 finishes cleaning the lines on the waste bicycle tire, the limiting mechanism 4 drives the front side and the rear side of the waste bicycle tire to move inwards to the outer side of the cutter plate 58, the adjusting cylinder 53 can drive the second driven gear 55 and the cutter rod 56 to rotate through the rack 54, so that the outer side of the cutter plate 58 is attached to the inner wall of the waste bicycle tire, the cutter 59 can be inserted into the inner wall of the waste bicycle tire, and the waste bicycle tire is cut into strips by the cutter 59 under the driving rotation action of the cleaning mechanism 3; the waste bicycle tire is cut into strips, so that the waste bicycle tire can be cut into smaller blocks in the subsequent cutting process, the efficiency of melting the waste bicycle tire in the subsequent process is improved, and the conversion rate of the waste bicycle tire into rubber is increased.
A T-shaped groove is formed in the upper end face of the bearing block 51, a T-shaped bulge is arranged on the lower end face of the rack 54, and the T-shaped bulge is located in the T-shaped groove; during specific work, when the adjusting cylinder 53 drives the rack 54 to move, the T-shaped groove can guide the T-shaped protrusion in the T-shaped groove, and the T-shaped protrusion in the T-shaped groove can enable the rack 54 to move more stably.
The cleaning mechanism 3 comprises a T-shaped plate 31, a cleaning motor 32, a supporting shaft 33, a driving gear 34, a circular nail plate 35, a first driven gear 36, a cleaning circular plate 37, a conical nail 38 and a cleaning circular nail 39, the T-shaped plate 31 is installed on the left side and the right side of the bidirectional cylinder 2, the T-shaped plate 31 is connected with the base 1 in a sliding fit mode, the T-shaped plate 31 is of a T-shaped structure with an ultra-outer opening, a motor shaft hole and a circular hole are sequentially formed in the T-shaped plate 31 from inside to outside, the cleaning motor 32 is installed on the T-shaped plate 31, an output shaft of the cleaning motor 32 is connected with a motor shaft hole through a bearing, the supporting shaft 33 is installed on the T-shaped plate 31 and located on the outer side of the cleaning motor 32, the supporting shaft 33 is connected with the circular hole through a bearing, the driving gear 34 and the circular nail plate 35 are sequentially installed on the output shaft of the cleaning, the driving gear 34 is connected with the first driven gear 36 in a meshing mode, conical nails 38 are uniformly arranged on the outer side surface of the circular nail plate 35 in a detachable mode, and cleaning round nails 39 are uniformly arranged on the outer side surface of the cleaning plate in a detachable mode;
when the cutting mechanism 5 is used for cutting the waste bicycle tire, the waste bicycle tire is positioned between the circular nail plate 35 and the cleaning circular plate 37, the T-shaped plate 31 can be driven to move outwards through the bidirectional cylinder 2, the cleaning motor 32, the supporting shaft 33, the driving gear 34, the first driven gear 36, the circular nail plate 35, the cleaning circular plate 37, the conical nails 38 and the cleaning circular nails 39 can move outwards synchronously under the driving of the T-shaped plate 31, the circular nail plate 35 can drive the waste bicycle tire to be pulled towards the left side and the right side, the conical nails 38 can be pricked into the inner side surface of the waste bicycle tire, the waste bicycle tire can be deformed by pulling the waste bicycle tire, and therefore small stone type articles clamped in the grains on the waste bicycle tire can fall off more easily, and then the driving gear 34 and the circular nail plate 35 can be driven to rotate through the rotation of the output shaft of the cleaning motor 32, the round nail plate 35 can drive the waste bicycle tire to rotate by pricking the conical nail 38 on the inner side surface of the waste bicycle tire in the rotating process, the first driven gear 36 and the cleaning circular plate can rotate in the opposite direction of the driving gear 34 in the rotating process of the driving gear 34, so that the cleaning circular nail 39 can clean the outer side surface of the waste bicycle tire, and small stone granular objects clamped between deformed waste bicycle tire grains can be removed by the cleaning circular nail 39; the small stone articles clamped between the lines on the waste bicycle tire are removed, so that impurities in the melted rubber of the waste bicycle tire can be avoided, and the quality of the melted rubber of the waste bicycle tire is improved.
An elliptical groove is formed in the inner wall of the mounting groove in the base 1, an elliptical bulge corresponding to the elliptical groove is formed in the outer side of the T-shaped plate 31, and the elliptical bulge is located in the elliptical groove; in particular, when the T-shaped plate 31 moves under the action of the bidirectional cylinder 2, the elliptical protrusion in the elliptical groove enables the T-shaped plate 31 to move more stably.
The limiting mechanism 4 comprises a motor base plate 41, a rotating motor 42, a circular plate 43, a double-thread screw 44, a first mounting block 45 and a limiting block 46, the motor base plate 41 is mounted on the rear side face of the base 1, the rotating motor 42 is mounted on the upper end face of the motor base plate 41 through a motor base, the double-thread screw 44 is mounted on an output shaft of the rotating motor 42 through the circular plate 43, the thread directions of the front side and the rear side of the double-thread screw 44 are opposite, the front side and the rear side of the double-thread screw 44 are mounted on the upper end face of the base 1 through the first mounting block 45, the limiting blocks 46 are symmetrically mounted on the outer side face of the double-thread screw 44 in a thread fit mode, and the limiting blocks 46 are;
when concrete during operation, when clearance mechanism 3 is clearing up abandonment bicycle tire, it can drive double thread lead screw 44 through circular slab 43 to rotate motor 42 output shaft rotation, double thread lead screw 44 can drive stopper 46 through screw-thread fit's mode and inwards move in step carrying out the pivoted in-process, make stopper 46 can carry on spacingly to the front and back both sides of abandonment bicycle tire under cutting mechanism 5's effect, enable abandonment bicycle tire through stop gear 4 and carry out more stable rotation under clearance mechanism 3's drive, and when cutting mechanism 5 cuts abandonment bicycle tire, stopper 46 can also carry out the bearing to cutting mechanism 5.
Rolling wheels are uniformly arranged on the lower end face of the limiting block 46 in a rotating fit mode; during specific work, when the limiting block 46 moves along with the rotation of the double-thread screw 44, the friction force between the limiting block 46 and the upper end face of the base 1 can be reduced by the rolling wheels on the lower end face of the limiting block 46.
The inner sides of the limiting blocks 46 are provided with arc-shaped grooves, the shapes of the arc-shaped grooves correspond to the shapes of the cutter plates 58, steel balls are uniformly arranged on the inner walls of the arc-shaped grooves in a rotating fit mode, and the steel balls and the cutters 59 are arranged in a staggered mode; during specific work, when the waste bicycle tire is driven by the cleaning mechanism 3 to rotate, the arc-shaped groove can limit the waste bicycle tire, and the steel balls in the arc-shaped groove can reduce the friction force between the waste bicycle tire and the limiting block 46.
The length of the cleaning round nails 39 at the upper end and the lower end of the outer side of the cleaning plate is greater than that of the cleaning round nails 39 positioned in the middle of the cleaning plate; during specific work, the different lengths of the cleaning round nails 39 can be attached to the outer side face of the waste bicycle tire, so that the cleaning effect of the cleaning round nails 39 on the waste bicycle tire between the lines is improved.
In addition, the invention also provides a recycling treatment process of the rubber product, which is mainly completed by matching the recycling treatment system of the rubber product, and comprises the following steps:
the first step is as follows: the waste bicycle tire is placed on the bearing block 51, the waste bicycle tire is positioned between the circular nail plate 35 and the cleaning circular plate 37, then the two-way cylinder 2 can drive the T-shaped plate 31 to move outwards, so that the cleaning motor 32, the support shaft 33, the driving gear 34, the first driven gear 36, the circular nail plate 35, the cleaning circular plate 37, the conical nail 38 and the cleaning circular nail 39 can synchronously move outwards under the drive of the T-shaped plate 31, the circular nail plate 35 can drive the waste bicycle tire to be pulled towards the left side and the right side, the conical nail 38 can be pricked into the inner side surface of the waste bicycle tire, grains on the waste bicycle tire can be deformed by pulling the waste bicycle tire, and small stone type objects clamped in the grains on the waste bicycle tire can more easily fall off, and then the output shaft of the cleaning motor 32 can drive the driving gear 34 and the circular nail plate 35 to rotate, the round nail plate 35 can drive the waste bicycle tire to rotate by pricking the conical nail 38 on the inner side surface of the waste bicycle tire in the rotating process, the first driven gear 36 and the cleaning circular plate can rotate in the opposite direction of the driving gear 34 in the rotating process of the driving gear 34, so that the cleaning circular nail 39 can clean the outer side surface of the waste bicycle tire, and small stone granular objects clamped between deformed waste bicycle tire grains can be removed by the cleaning circular nail 39;
the second step is that: when the cleaning round nails 39 on the outer side of the cleaning round plate 37 clean the veins on the waste bicycle tire, the output shaft of the rotating motor 42 rotates to drive the double-thread screw 44 to rotate through the round plate 43, the double-thread screw 44 can drive the limiting block 46 to synchronously move inwards in a thread matching mode in the rotating process, and when the limiting block 46 moves along with the rotation of the double-thread screw 44, the rolling wheels on the lower end surface of the limiting block 46 can reduce the friction force between the limiting block 46 and the upper end surface of the base 1, so that the arc-shaped grooves on the inner side of the limiting block 46 can limit the front side and the rear side of the waste bicycle tire under the action of the cutter plate 58;
the third step: after the cleaning round nail 39 on the outer side of the cleaning round plate 37 finishes cleaning the lines on the waste bicycle tire, the adjusting cylinder 53 can drive the second driven gear 55 and the cutter bar 56 to rotate through the rack 54, so that the outer side surface of the cutter plate 58 is attached to the inner wall of the waste bicycle tire, the cutter 59 can be inserted into the inner wall of the waste bicycle tire, and the waste bicycle tire is cut into a strip shape by the cutter 59 under the driving rotation action of the cleaning mechanism 3.
The fifth step: after the cutter 59 finishes cutting the waste bicycle tire, the output shaft of the rotating motor 42 rotates to drive the double-thread screw 44 to rotate through the circular plate 43, and the double-thread screw 44 can drive the limiting block 46 to synchronously move outwards in a thread matching mode in the rotating process, so that the limiting block 46 can not limit the front side and the rear side of the waste bicycle tire any more; the T-shaped plate 31 can be driven to move outwards through the bidirectional cylinder 2, the cleaning motor 32, the supporting shaft 33, the driving gear 34, the first driven gear 36, the circular nail plate 35, the cleaning circular plate 37, the conical nail 38 and the cleaning circular nail 39 can move inwards in a synchronous mode under the driving of the T-shaped plate 31, the circular nail plate 35 does not pull the waste bicycle tire any more, and then the cut waste bicycle tire strips are taken down.
According to the invention, small stone objects clamped between the lines on the waste bicycle tire can be removed through the cleaning mechanism 3, so that impurities in the melted rubber of the waste bicycle tire are avoided, and the quality of the melted rubber of the waste bicycle tire is improved; the cutting mechanism 5 and the limiting mechanism 4 are matched for use, so that the waste bicycle tire can be cut into strips, and the waste bicycle tire can be cut into smaller blocks in the subsequent cutting process through the cutting of the waste bicycle tire, so that the efficiency of melting the waste bicycle tire in the subsequent process is improved, and the conversion rate of the waste bicycle tire into rubber is increased.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a rubber component recycling processing system, includes base (1), two-way cylinder (2), clearance mechanism (3), stop gear (4) and cutting mechanism (5), its characterized in that: the cleaning device is characterized in that a mounting groove is formed in the base (1), a bidirectional cylinder (2) is mounted in the mounting groove, cleaning mechanisms (3) are mounted on the left side and the right side of the bidirectional cylinder (2), the cleaning mechanisms (3) are connected with the base (1) in a sliding fit mode, a limiting mechanism (4) is mounted in the middle of the upper end face of the base (1), and a cutting mechanism (5) is mounted at the upper end of the limiting mechanism (4);
the cleaning mechanism (3) comprises a T-shaped plate (31), a cleaning motor (32), a supporting shaft (33), a driving gear (34), a circular nail plate (35), a first driven gear (36), a cleaning circular plate (37), a conical nail (38) and a cleaning circular nail (39), the T-shaped plate (31) is installed on each of the left side and the right side of the bidirectional cylinder (2), the T-shaped plate (31) is connected with the base (1) in a sliding fit mode, the T-shaped plate (31) is of a T-shaped structure with an ultra-outer opening, a motor shaft hole and a circular hole are sequentially formed in the T-shaped plate (31) from inside to outside, the cleaning motor (32) is installed on the T-shaped plate (31), an output shaft of the cleaning motor (32) is connected with the motor shaft hole through a bearing, the supporting shaft (33) is installed on the T-shaped plate (31) and located on the outer side of the cleaning, a driving gear (34) and a circular nail plate (35) are sequentially mounted on an output shaft of the cleaning motor (32) from bottom to top, a first driven gear (36) and a cleaning circular plate (37) are sequentially mounted on the supporting shaft (33) from bottom to top, the driving gear (34) is connected with the first driven gear (36) in a meshing mode, conical nails (38) are uniformly mounted on the outer side surface of the circular nail plate (35) in a detachable mode, and cleaning circular nails (39) are uniformly mounted on the outer side surface of the cleaning plate in a detachable mode;
the limiting mechanism (4) comprises a motor bottom plate (41), a rotating motor (42), a circular plate (43), a double-thread screw (44), a first mounting block (45) and a limiting block (46), the motor bottom plate (41) is mounted on the rear side surface of the base (1), the rotating motor (42) is mounted on the upper end surface of the motor bottom plate (41) through a motor base, the double-thread screw (44) is mounted on an output shaft of the rotating motor (42) through the circular plate (43), the thread directions of the front side and the rear side of the double-thread screw (44) are opposite, the front side and the rear side of the double-thread screw (44) are mounted on the upper end surface of the base (1) through the first mounting block (45), and the limiting block (46) is symmetrically mounted on the outer side surface of the double, the limiting block (46) is connected with the upper end face of the base (1) in a sliding fit manner;
the cutting mechanism (5) comprises a bearing block (51), a cylinder bottom plate (52), an adjusting cylinder (53), a rack (54), a second driven gear (55), a cutter rod (56), a second mounting block (57), a cutter plate (58) and a cutter (59), the bearing block (51) is mounted in the middle of the double-thread lead screw (44) in a rotating fit mode, the lower end face of the bearing block (51) is mounted on the upper end face of the base (1), the adjusting cylinder (53) is mounted on the upper end face of the bearing block (51) through the cylinder bottom plate (52), the rack (54) is mounted at the output end of the adjusting cylinder (53), the second driven gear (55) is connected above the rack (54) in a meshing mode, the cutter rod (56) is mounted on the inner side of the second driven gear (55), the second mounting blocks (57) are mounted on the front side and the rear side of the cutter rod (56) through bearings, and the second mounting blocks (57) are mounted on the upper end, both the front end and the rear end of the cutter bar (56) are provided with cutter plates (58) with round cake-shaped structures, and the outer side surface of the cutter (59) is uniformly provided with cutters (59) along the circumferential direction.
2. A rubber product recycling system according to claim 1, wherein: the inner sides of the limiting blocks (46) are provided with arc-shaped grooves, the shapes of the arc-shaped grooves correspond to those of the cutter plates (58), steel balls are uniformly arranged on the inner walls of the arc-shaped grooves in a rotating fit mode, and the steel balls and the cutters (59) are arranged in a staggered mode.
3. A rubber product recycling system according to claim 1, wherein: the inner wall of the mounting groove on the base (1) is provided with an elliptical groove, the outer side of the T-shaped plate (31) is provided with an elliptical bulge corresponding to the elliptical groove, and the elliptical bulge is located in the elliptical groove.
4. A rubber product recycling system according to claim 1, wherein: the length of the cleaning round nails (39) at the upper end and the lower end of the outer side of the cleaning plate is greater than that of the cleaning round nails (39) positioned in the middle of the cleaning plate.
5. A rubber product recycling system according to claim 1, wherein: the rolling wheels are uniformly arranged on the lower end face of the limiting block (46) in a rotating fit mode.
6. A rubber product recycling system according to claim 1, wherein: the bearing block (51) is provided with a T-shaped groove on the upper end face, and the rack (54) is provided with a T-shaped bulge on the lower end face, wherein the T-shaped bulge is positioned in the T-shaped groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010784526.9A CN111890599A (en) | 2020-08-06 | 2020-08-06 | Rubber product recycling treatment system and recycling treatment process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010784526.9A CN111890599A (en) | 2020-08-06 | 2020-08-06 | Rubber product recycling treatment system and recycling treatment process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111890599A true CN111890599A (en) | 2020-11-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010784526.9A Withdrawn CN111890599A (en) | 2020-08-06 | 2020-08-06 | Rubber product recycling treatment system and recycling treatment process |
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| Country | Link |
|---|---|
| CN (1) | CN111890599A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115198596A (en) * | 2022-08-11 | 2022-10-18 | 山推建友机械股份有限公司 | Asphalt pavement construction equipment |
-
2020
- 2020-08-06 CN CN202010784526.9A patent/CN111890599A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115198596A (en) * | 2022-08-11 | 2022-10-18 | 山推建友机械股份有限公司 | Asphalt pavement construction equipment |
| CN115198596B (en) * | 2022-08-11 | 2023-12-05 | 山推建友机械股份有限公司 | Asphalt pavement construction equipment |
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Application publication date: 20201106 |