CN220531621U

CN220531621U - Horizontal stirring reaction kettle

Info

Publication number: CN220531621U
Application number: CN202420180238.6U
Authority: CN
Inventors: 王磊; 王章坤; 陈春娜; 杨丁营
Original assignee: Xinxiang Jieshen Additives Co ltd
Current assignee: Xinxiang Jieshen Additives Co ltd
Priority date: 2024-01-25
Filing date: 2024-01-25
Publication date: 2024-02-27
Anticipated expiration: 2034-01-25

Abstract

The utility model discloses a horizontal stirring reaction kettle, and relates to the technical field of reaction kettles. The utility model comprises a reaction kettle body, a heating cover, movable cylinders and a stirring motor, wherein a plurality of mounting frames are fixedly clamped on the outer peripheral surface of the reaction kettle body, the heating cover is fixedly clamped on one end of the reaction kettle body, the cooling cover is fixedly clamped on the other end of the reaction kettle body, the plurality of movable cylinders are arranged at the top of the outer peripheral surface of the reaction kettle body, a baffle is arranged at the bottom side of each movable cylinder, and the stirring motor is arranged at one side of the outer peripheral surface of the reaction kettle body. According to the utility model, the reaction kettle main body, the heating cover, the movable cylinder and the stirring motor are arranged, so that the problem that the horizontal stirring reaction kettle can only process one part of material at a time, is not suitable for processing a small amount of multiple parts of materials, and the processed materials need to be transported to the next processing device through the conveying device, and the reaction kettle and the conveying device occupy a large amount of ground area in a production workshop is solved.

Description

Horizontal stirring reaction kettle

Technical Field

The utility model belongs to the technical field of reaction kettles, and particularly relates to a horizontal stirring reaction kettle.

Background

The reaction kettle is a container with physical or chemical reaction, and realizes the heating, evaporating, cooling and low-high speed mixing functions of technological requirements through structural design and parameter configuration of the container, is widely applied to the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicines, foods and the like, and is a pressure container for completing the technological processes of vulcanization, nitration, hydrogenation, hydrocarbylation, polymerization, condensation and the like, and the structure of the reaction kettle is generally composed of a kettle body, a transmission device, a stirring device, a heating device, a cooling device and a sealing device, wherein the horizontal reaction kettle has the advantages of strong stability, easiness in operation, wide application range and the like, but the reaction kettle still has the following defects in actual use:

1. the utility model discloses a horizontal reaction kettle, which is disclosed in the publication No. CN202538769U, wherein the reaction kettle body comprises an outer shell and an inner shell positioned in the outer shell, a heat-insulating interlayer is formed between the outer shell and the inner shell, a heat-insulating layer is arranged on the inner surface of the inner shell, and the horizontal reaction kettle is provided with only one reaction tank, so that the operations of feeding, heating, stirring, cooling, discharging and the like of materials are sequentially carried out, and the volume in the reaction kettle is generally not fully utilized in the process of processing a small amount of materials for many times, so that a plurality of reaction kettles are required to be purchased to process a plurality of materials so as to improve the production efficiency and the production cost;

2. the horizontal stirring reation kettle is usually placed on ground and is used, after material stirring processing is accomplished, needs pour the material rethread conveyor carries the material, reation kettle and conveyor often can occupy a large amount of floor area in the workshop, the spatial arrangement of being inconvenient for, and need conveyor carry the material in next processingequipment, reduced production efficiency.

Disclosure of Invention

The utility model aims to provide a horizontal stirring reaction kettle, which solves the problems that when the horizontal stirring reaction kettle is in actual use, only one part of material can be processed at a time, when a small amount of materials are processed, only a plurality of reaction kettles are purchased to improve the processing efficiency, the production cost is increased, the processed materials need to be transported to a next processing device through a conveying device, and the reaction kettle and the conveying device occupy a large amount of ground area in a production workshop.

In order to solve the technical problems, the utility model is realized by the following technical scheme:

the utility model relates to a horizontal stirring reaction kettle which comprises a reaction kettle body, a heating cover, a plurality of moving cylinders and a stirring motor, wherein a plurality of mounting racks are fixedly clamped on the outer peripheral surface of the reaction kettle body, the heating cover is fixedly clamped on one end of the reaction kettle body, a cooling cover is fixedly clamped on the other end of the reaction kettle body, a plurality of moving cylinders are arranged on the top of the outer peripheral surface of the reaction kettle body, a baffle is arranged on the bottom side of each moving cylinder, each baffle is fixedly welded on the inner wall of the reaction kettle body, the stirring motor is arranged on one side of the outer peripheral surface of the reaction kettle body, a plurality of stirring rods are arranged at one end of the stirring motor, and the stirring rods and the baffles are alternately arranged in the reaction kettle body;

can be fixed in ceiling or wall through the mounting bracket installation with the reation kettle main part, reduce area, improve space utilization, can preheat the material of pouring into the reation kettle main part through the heating lid, make the material heat to suitable temperature, can exchange heat to the material that processes through the cooling lid, cool down fast the material, can separate into a plurality of parts with the space in the reation kettle main part through the baffle, make a plurality of separation spaces can carry out the operation such as feeding to the material of multiple parts respectively, preliminary stirring processing, stirring processing once more, cooling ejection of compact, improve the flexibility of use, and be convenient for handle the material of multiple parts simultaneously, improve production efficiency, reduce manufacturing cost, can drive the rotation of puddler through the agitator motor, stir the processing to the material, make material intensive mixing react, improve production efficiency.

Further, a feeding hopper is welded at the top of the outer peripheral surface of the reaction kettle main body in a penetrating manner, a discharging pipe is welded at the bottom of the outer peripheral surface of the reaction kettle main body in a penetrating manner, and the feeding hopper and the discharging pipe are respectively positioned at two ends of the outer peripheral surface of the reaction kettle main body;

can carry out the material through the feeding hopper and feed to the material that processes, can carry out the ejection of compact to the material that processes through the discharging pipe, a plurality of cleaning tubes of welded fastening as required in the reation kettle main part outside can avoid many different materials when processing simultaneously, and the mixing of residual material and other materials leads to the finished product quality to descend.

Further, a mounting plate is fixedly welded at the top of each mounting frame, mounting holes are formed in the periphery of the top of each mounting plate in a penetrating manner, and the lengths of the plurality of mounting frames are sequentially increased from the feeding hopper to the discharging pipe;

the installation frame can be fixed on a wall surface or a ceiling and the like through the bolt penetrating and the rotary connection in the installation hole, the reaction kettle is further installed and fixed on the wall surface or the ceiling and the like, the space utilization rate is improved, the reaction kettle body with long length can be used as a conveying pipe, one end of a feeding hopper of the reaction kettle body is higher than one end of a discharging pipe, and materials can move under the action of gravity in the reaction kettle body.

Further, one end of the heating cover is connected with a heating pipe in a penetrating and clamping manner, the heating pipe is inserted into the inner side of the reaction kettle main body, and the heating cover is positioned at one end of a feeding hopper of the reaction kettle main body;

the material of feeding can be heated through the heating lid, makes the material heat to the temperature of suitable reaction before stirring, improves production efficiency.

Further, a support frame is fixedly clamped at one end of the cooling cover, a plurality of heat exchange tubes are penetrated and clamped at one end of the support frame, a water inlet pipe and a water outlet pipe are penetrated and clamped at the other end of the support frame, the water inlet pipe, the water outlet pipe and the heat exchange tubes are penetrated and communicated, the heat exchange tubes are penetrated and inserted at one end of the cooling cover, and the heat exchange tubes are inserted at the inner side of the main body of the reaction kettle;

the material after reaction processing is cooled by introducing cold water into the heat exchange tube, the material is discharged under the action of gravity by opening the discharging tube after the material is cooled, and hot water after heat exchange can collect heat energy, so that the heat utilization rate is improved.

Further, each movable cylinder bottom is clamped with a supporting block, the bottom of each movable cylinder is slidably clamped with a telescopic rod, the bottom of each telescopic rod is clamped and fixed with a movable plate, each telescopic rod is inserted into the top of each supporting block in a penetrating mode, each supporting block is clamped on the outer peripheral surface of the main body of the reaction kettle in a penetrating mode, each movable plate is attached to one side of the corresponding baffle, and the outer peripheral surface of each movable plate is attached to the inner wall of the main body of the reaction kettle;

can separate the space in the reation kettle main part through the baffle, after the material is accomplished in a space processing, drive the movable plate through the movable cylinder and upwards move and can make the material remove to adjacent space in the action of gravity, be convenient for carry out further processing to the material, and a plurality of spaces can carry out processing to many parts of material simultaneously, improve production efficiency, reduction in production cost.

Further, one end of the stirring motor is clamped with a transmission assembly, a plurality of stirring rods are rotationally clamped on the other side of the transmission assembly, the stirring rods are in transmission connection with the stirring motor through the transmission assembly, stirring blades are fixedly welded on the outer peripheral surface of each stirring rod, the transmission assembly is clamped and fixed on the outer peripheral surface of the main body of the reaction kettle, and the stirring rods penetrate through and are inserted into the outer peripheral surface of the main body of the reaction kettle;

the stirring motor drives a plurality of stirring rods to rotate through the transmission assembly, further drives stirring blades to rotate in a plurality of spaces, stirs materials, enables the materials to be mixed and react, and improves production efficiency.

The utility model has the following beneficial effects:

1. according to the utility model, through arranging the reaction kettle main body and the movable air cylinder, the problems that the horizontal reaction kettle is provided with only one reaction tank, the operations of feeding, heating, stirring, cooling, discharging and the like of materials are sequentially carried out, the volume in the reaction kettle is not fully utilized in the process of processing a small amount of materials for many times, a plurality of reaction kettles are required to be purchased to process a plurality of materials so as to improve the production efficiency and increase the production cost are solved, the reaction kettle main body can be divided into a plurality of spaces through the baffle plate, so that the processing such as feeding preheating, preliminary stirring, secondary stirring, cooling discharging and the like can be carried out on the plurality of materials in the reaction kettle main body, the production efficiency is greatly improved, and the production cost is reduced.

2. According to the utility model, the problems that the horizontal stirring reaction kettle is usually placed on the ground for use, after the material stirring processing is finished, the material needs to be poured out and then conveyed through the conveying device, the reaction kettle and the conveying device often occupy a large amount of ground area in a production workshop, the space layout is inconvenient, the conveying device is required to convey the material to the next processing device, the production efficiency is reduced, the reaction kettle is fixedly arranged on a ceiling or a wall surface through the mounting frame, the space utilization rate is improved, one end of the feeding hopper of the reaction kettle body is higher than one end of the discharging pipe, after the material is processed in one step, the material can be moved to the inner space of the reaction kettle under the action of gravity for further reaction, the material can be moved in the horizontal direction, the material is fed at one end of the reaction kettle, and discharged through the other end of the reaction kettle after the full reaction, the material is conveyed in the horizontal direction by a certain distance between the plurality of separation spaces, the material is convenient to be matched with the next processing device, and the using convenience is improved.

Drawings

FIG. 1 is a structural effect diagram of the present utility model;

FIG. 2 is a block diagram of the main body of the reaction vessel of the present utility model;

FIG. 3 is a block diagram of a heating cover and a cooling cover of the present utility model;

FIG. 4 is a block diagram of a moving cylinder of the present utility model;

fig. 5 is a structural view of the stirring motor of the present utility model.

Reference numerals:

1. a reaction kettle main body; 101. a mounting frame; 102. a mounting plate; 103. a mounting hole; 104. a feed hopper; 105. a discharge pipe; 2. a heating cover; 201. a cooling cover; 202. heating pipes; 203. a support frame; 204. a heat exchange tube; 205. a water inlet pipe; 206. a water outlet pipe; 3. a moving cylinder; 301. a baffle; 302. a support block; 303. a telescopic rod; 304. a moving plate; 4. a stirring motor; 401. a transmission assembly; 402. a stirring rod; 403. stirring the leaves.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

Referring to fig. 1-5, the utility model discloses a horizontal stirring reaction kettle, which comprises a reaction kettle body 1, a heating cover 2, moving cylinders 3 and a stirring motor 4, wherein a plurality of mounting frames 101 are fixedly clamped on the outer peripheral surface of the reaction kettle body 1, the heating cover 2 is fixedly clamped on one end of the reaction kettle body 1, a cooling cover 201 is fixedly clamped on the other end of the reaction kettle body 1, a plurality of moving cylinders 3 are arranged on the top of the outer peripheral surface of the reaction kettle body 1, a baffle 301 is arranged on the bottom side of each moving cylinder 3, each baffle 301 is fixedly welded on the inner wall of the reaction kettle body 1, a stirring motor 4 is arranged on one side of the outer peripheral surface of the reaction kettle body 1, a plurality of stirring rods 402 are arranged on one end of the stirring motor 4, and the stirring rods 402 and the baffles 301 are alternately arranged in the reaction kettle body 1;

the reaction kettle body 1 is installed and fixed on a ceiling or a wall through the mounting frame 101, the occupied area is reduced, when materials are poured into the reaction kettle body 1, the poured materials are preheated through the heating cover 2, the materials are heated to a proper temperature, the movable plate 304 is driven to move upwards through the movable cylinder 3, the materials enter the next space under the action of gravity, the stirring motor 4 drives the stirring rod 402 to rotate, the materials are further stirred at a high speed, the materials are fully mixed and reacted, the movable plate 304 is opened again after a certain reaction time to further process the materials until the materials are moved to one side of the cooling cover 201, the processed materials are subjected to heat exchange through the cooling cover 201, the materials are rapidly cooled, and the cooled materials are discharged under the action of gravity.

As shown in fig. 1-2, a feeding hopper 104 is welded at the top of the outer peripheral surface of the reaction kettle main body 1, a discharging pipe 105 is welded at the bottom of the outer peripheral surface of the reaction kettle main body 1, the feeding hopper 104 and the discharging pipe 105 are respectively positioned at two ends of the outer peripheral surface of the reaction kettle main body 1, a mounting plate 102 is welded and fixed at the top of each mounting plate 101, mounting holes 103 are formed at the periphery of the top of each mounting plate 102 in a penetrating manner, and the lengths of a plurality of mounting plates 101 are sequentially increased from the feeding hopper 104 to the discharging pipe 105;

the mounting plate 102 is fixed on a wall surface or a ceiling through the bolt penetrating and screwed connection in the mounting hole 103, the reaction kettle is further fixed on the wall surface or the ceiling, and the like, and the discharging pipe 105 is matched with the next processing device, when materials are processed, the materials are poured into the reaction kettle main body 1 through the feeding hopper 104, the materials are respectively processed in a plurality of spaces in the reaction kettle main body 1 in a multi-step manner, the processed materials are horizontally moved through the horizontal reaction kettle, the processed materials are discharged through the discharging pipe 105, after the materials are moved in the space in the reaction kettle main body 1, clear water is introduced into the reaction kettle through the cleaning pipe, the space is cleaned, and the quality reduction of finished products caused by the mixing of residual materials and other materials when a plurality of different materials are processed simultaneously is avoided.

As shown in fig. 1 and 3, one end of the heating cover 2 is connected with a heating pipe 202 in a penetrating and clamping manner, the heating pipe 202 is inserted into the inner side of the reaction kettle main body 1, the heating cover 2 is positioned at one end of a feeding hopper 104 of the reaction kettle main body 1, one end of the cooling cover 201 is connected with a supporting frame 203 in a clamping manner, one end of the supporting frame 203 is connected with a plurality of heat exchange pipes 204 in a penetrating and clamping manner, the other end of the supporting frame 203 is connected with a water inlet pipe 205 and a water outlet pipe 206 in a penetrating and clamping manner, the water inlet pipe 205, the water outlet pipe 206 and the heat exchange pipes 204 are communicated in a penetrating manner, the heat exchange pipes 204 are inserted into one end of the cooling cover 201 in a penetrating manner, and the heat exchange pipes 204 are inserted into the inner side of the reaction kettle main body 1;

after the materials are fed, the heating pipe 202 heats the fed materials to a temperature suitable for reaction before stirring, cold water is introduced into the water inlet pipe 205 after the materials are fully mixed for reaction, the cold water exchanges heat with the materials through the heat exchange pipe 204, the materials are cooled, and the hot water is discharged through the water outlet pipe 206.

As shown in fig. 1, 4 and 5, a supporting block 302 is clamped at the bottom of each moving cylinder 3, a telescopic rod 303 is clamped at the bottom of each moving cylinder 3 in a sliding manner, a moving plate 304 is clamped and fixed at the bottom of each telescopic rod 303, the telescopic rod 303 is inserted into the top of the supporting block 302 in a penetrating manner, the supporting block 302 is clamped on the outer peripheral surface of the main body 1 of the reaction kettle in a penetrating manner, the moving plate 304 is attached to one side of a baffle 301, the outer peripheral surface of the moving plate 304 is attached to the inner wall of the main body 1 of the reaction kettle, a transmission assembly 401 is clamped at one end of a stirring motor 4, a plurality of stirring rods 402 are rotatably clamped on the other side of the transmission assembly 401, the stirring rods 402 are connected with the stirring motor 4 in a transmission manner through the transmission assembly 401, stirring blades 403 are welded and fixed on the outer peripheral surface of each stirring rod 402 in a penetrating manner on the outer peripheral surface of the main body 1 of the reaction kettle;

after the material is preheated, the telescopic rod 303 is driven to shrink through the movable air cylinder 3, the movable plate 304 moves upwards, the material moves to the next processing space for processing under the action of gravity, the stirring motor 4 drives the stirring rod 402 to rotate, the stirring blade 403 is further driven to rotate, and the material is stirred at a high speed, so that the material is fully mixed for reaction.

The specific working principle of the utility model is as follows: the mounting plate 102 is fixed on a wall surface or a ceiling plate and the like through the bolt penetrating and rotating connection with the mounting hole 103, the reaction kettle is further fixed on the wall surface or the ceiling plate and the like, the discharging pipe 105 is matched with the next processing device, when the materials are processed, the materials are poured into the reaction kettle main body 1 through the feeding hopper 104, the heating pipe 202 heats the fed materials, the materials are heated to a temperature suitable for reaction before stirring, after the materials are preheated, the moving cylinder 3 drives the telescopic rod 303 to shrink, the moving plate 304 moves upwards, the materials move to the next processing space for processing under the action of gravity, the stirring motor 4 drives the stirring rod 402 to rotate, the stirring blade 403 is further driven to rotate, the materials are subjected to high-speed stirring, the materials are subjected to full mixing reaction, after the materials move in the reaction kettle main body 1, the materials are cleaned in the space through the cleaning pipe, the phenomenon that the quality of finished products is reduced due to the mixing of a plurality of different materials and other materials is avoided when the materials are processed simultaneously, after the materials are processed, the water inlet pipe 205 is filled with cold water, the cold water is heated, the water pipe 204 is opened through the heat exchange between the cold water and the cold water, the discharging pipe 206 is cooled, and the discharged materials are cooled through the discharging pipe 206.

The foregoing is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, and any modification, equivalent replacement, and improvement of some of the technical features described in the foregoing embodiments are all within the scope of the present utility model.

Claims

1. The utility model provides a horizontal stirring reation kettle, includes reation kettle main part (1), heating lid (2), remove cylinder (3) and agitator motor (4), its characterized in that: the novel reaction kettle comprises a reaction kettle body (1), and is characterized in that a plurality of mounting frames (101) are fixedly clamped on the outer peripheral surface of the reaction kettle body (1), a heating cover (2) is fixedly clamped on one end of the reaction kettle body (1), a cooling cover (201) is fixedly clamped on the other end of the reaction kettle body (1), a plurality of movable cylinders (3) are arranged on the top of the outer peripheral surface of the reaction kettle body (1), each movable cylinder (3) is provided with a baffle (301) on the bottom side, each baffle (301) is fixedly welded on the inner wall of the reaction kettle body (1), a stirring motor (4) is arranged on one side of the outer peripheral surface of the reaction kettle body (1), a plurality of stirring rods (402) are arranged on one end of the stirring motor (4), and the stirring rods (402) and the baffles (301) are alternately arranged in the reaction kettle body (1).

2. The horizontal stirring reaction kettle according to claim 1, wherein: the top of the outer peripheral surface of the reaction kettle body (1) is penetrated and welded with a feeding hopper (104), the bottom of the outer peripheral surface of the reaction kettle body (1) is penetrated and welded with a discharging pipe (105), and the feeding hopper (104) and the discharging pipe (105) are respectively positioned at two ends of the outer peripheral surface of the reaction kettle body (1).

3. The horizontal stirring reaction kettle according to claim 2, wherein: each mounting frame (101) top welded fastening has mounting panel (102), and every mounting panel (102) top runs through all around and has seted up mounting hole (103), and a plurality of the length of mounting frame (101) increases in proper order from feed hopper (104) to discharging pipe (105).

4. The horizontal stirring reaction kettle according to claim 2, wherein: one end of the heating cover (2) is connected with a heating pipe (202) in a penetrating and clamping mode, the heating pipe (202) is inserted into the inner side of the reaction kettle main body (1), and the heating cover (2) is located at one end of a feeding hopper (104) of the reaction kettle main body (1).

5. The horizontal stirring reaction kettle according to claim 1, wherein: the cooling cover is characterized in that a support frame (203) is fixedly connected to one end of the cooling cover (201) in a clamping mode, a plurality of heat exchange tubes (204) are connected to one end of the support frame (203) in a penetrating mode, a water inlet pipe (205) and a water outlet pipe (206) are connected to the other end of the support frame (203) in a penetrating mode, the water inlet pipe (205), the water outlet pipe (206) and the heat exchange tubes (204) are connected in a penetrating mode, the heat exchange tubes (204) are connected to one end of the cooling cover in a penetrating mode, and the heat exchange tubes (204) are connected to the inner side of the reaction kettle body (1) in a penetrating mode.

6. The horizontal stirring reaction kettle according to claim 1, wherein: every remove cylinder (3) bottom joint has supporting shoe (302), it has telescopic link (303) to remove cylinder (3) bottom slip joint, telescopic link (303) bottom joint is fixed with movable plate (304), telescopic link (303) run through grafting in supporting shoe (302) top, supporting shoe (302) run through the joint in reation kettle main part (1) outer peripheral face, movable plate (304) laminating in baffle (301) one side, movable plate (304) outer peripheral face laminating is in reation kettle main part (1) inner wall.

7. The horizontal stirring reaction kettle according to claim 1, wherein: the stirring motor (4) one end joint has drive assembly (401), and is a plurality of puddler (402) rotate the joint in drive assembly (401) opposite side, puddler (402) are connected through drive assembly (401) and stirring motor (4) transmission, every puddler (402) outer peripheral face welded fastening has stirring leaf (403), drive assembly (401) joint is fixed in reation kettle main part (1) outer peripheral face, puddler (402) run through grafting in reation kettle main part (1) outer peripheral face.